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Zala Machine
Zala Machine
Zala Machine
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Zala Machine is the machining channel for the most creative and interesting CNC Machining jobs out there. For 20 years we've been hard at work machining thousands of different parts for many different industries. Starting out on manual mills and lathes we graduated to 3 axis CNC and from there onto the most advanced 2,3,4 and 5 axis CNC machining. The videos you see on this channel are some of the more interesting set ups we've done recently. Our motto is "If it fits on the machine we can machine it". With this in mind we take on some of the more difficult parts around and have delivered on every single part that we accepted orders for. Our Capacity is unmatched in a small Job Shop in the Northeast USA . We are a small shop with Huge Capabilities.


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2019 Machining Highlights Part 1
10:54
4 года назад
Комментарии
@arifengr4587
@arifengr4587 11 дней назад
Hi
@traitretrudeau2367
@traitretrudeau2367 13 дней назад
how many arms do you need to do that set up lol
@CNCMatrix
@CNCMatrix 29 дней назад
So, you dog-legged it with a bracket bolted to the adjacent turning tool holder? That's actually pretty impressive. Really smart thinking there I have to say.
@MichaelLutz
@MichaelLutz Месяц назад
We have a 6½" version and it's a bit too much for the Doosan Puma 700. Drilling stainless you have to reduce the feed to .003"/rev. to keep the Z load under 100% and for aluminum you max out the spindle motor (500 rpm and .010" feed). It's punching in a nice hole though 😝
@dustinandtarynwolfe5540
@dustinandtarynwolfe5540 Месяц назад
Not sure id call it trepanning, but it turned out nice anyway. I guess in a broad sense. More of a core drill.
@kamokazee_kid
@kamokazee_kid Месяц назад
Pretty cool to see we run all sorts of sizes but never that big, actually had a buddy bend his shaft the other day
@peterjaczuk7474
@peterjaczuk7474 3 месяца назад
Super robota Marcin. Gratulacji. Cos pieknego. Beda z Ciebie ludzie
@CCRoselle
@CCRoselle 3 месяца назад
how long did it take to convert a scan into G-code?
@zalamachineshop
@zalamachineshop 3 месяца назад
Great question. I wouldn't call it scanning. I used Mastercam to import the .stl file and made my operations directly to the .stl surfaces. The programming I did over a period of time but probably 2-3 hours programming.
@jozekzala835
@jozekzala835 3 месяца назад
Gratulacje Marcin,, Piękna Robota,, 👍
@vikbfree
@vikbfree 3 месяца назад
Work of art!!!
@user-tq9gr5lx1p
@user-tq9gr5lx1p 3 месяца назад
Michelangelo di Lodovico di Leonardo di Buonarroti Simoni
@kasiakarwasz2917
@kasiakarwasz2917 3 месяца назад
Wowwww, ale piękne !!👏
@PatrykMarketer
@PatrykMarketer 3 месяца назад
Wow zajebiscie to wygląda !!
@teddytavernier7522
@teddytavernier7522 3 месяца назад
I like the drill/tap within the chuck jaws! Clearance is clearance! Enjoy the new Lathe.
@kisspeteristvan
@kisspeteristvan 3 месяца назад
You guys had/have that fantastic MORI NTX (or NZX) , this doosan is ok , but it's in a different class compared to that . If i remember you guys also had an okuma space turn LB something something , i estimate that's also a lot more rigid and precise . Even so doosan might be half the price .
@teddytavernier7522
@teddytavernier7522 3 месяца назад
The puma is a box way machine, I wouldn't have expected them to waste their time with a Lynx. I think this machine is about as robust a lathe you can buy from DN currently. How it stacks up to a box way machine from Mori, Mazak, or Nakamura, I don't know. But I do believe you can get as good if not better service from DN in the northeast than any of those other manufacturers. Not too familiar with Okuma distribution / service in the northeast. Do you have any experience with these brands? I'm looking to get something similar in the next year or so. Build quality and service are obviously top priority.
@kisspeteristvan
@kisspeteristvan 3 месяца назад
@@teddytavernier7522 I have with DMG MORI and seen Mazak in action . These macines just work . With doosan i don't have hands on experience , but everything is a little bit weaker and the machine dynamics are visibly worse . Some things i look at on spec sheet is torque curve , axis maximum push force . For example 6.8kN , if i would like to get a killer good size machine for myself i'd like this value to be as high as it can be . Also i look at rapid traverse speeds , turret indexing time , or tool change time , what options does the machine have , the weight of the machine... I worked on some old HüllerHille machines they looked like shit , had electrical problems , but they cut metal like butter , we were never able to overload those machines , tool changer arm could handle up to 50kg tools and was fast as fck , pallet changer was also superfast . Everything was motor driven not hidraulics and pneumatics bullcrap . Everything was total premium . The only problem was the lack of maintenance for more than 10-15 years , and bad working conditions for the machine . The ballscrews were HUGE . This was a 800mm*800*800 horizontal machine and the ballscrews were around 80mm diameter ! I've never seen them so thick on any other machine with the same size . A haas ec 1600 had half the diameter on the ballscrew , now claculate the cross section surface area , and you'll see the difference . One thing to avoid is cheap and light machines , and the "ECOnomic" offerings from DMG . The only problem with premium cnc machines is ...well they cost premium. But if you want to do heavy cuts in a productive way than there is no other option . I personally know the DMG CTX line is weak , now they rebranded to CLX ...it's the same weak machines...Precise but weak .
@zalamachineshop
@zalamachineshop 3 месяца назад
We still have the Mori NTX, but also we have an old Doosan Puma(my first) a Okuma LBX, a MC DL40, 2 Okuma Vertical Mills and older machines we run. The Doosan was my first CNC lathe that I learned on and beat to shit. We had very little need for service unless it was our fault. Overall we have great service from all our suppliers but most machines we rearly have major issues with that we need outside service. We got this Doosan as a replacement for the older Puma, that we moved but still use, it is 18 years old and going strong. That's why we went with another Puma with upgraded everything and of course the milling opition with Y movement. Already getting nice parts done and have more to come. Great discussion btw.
@kisspeteristvan
@kisspeteristvan 3 месяца назад
@@zalamachineshop Nice nice . So i guess the doosans are pretty decent . Hope you'll have time to upload some of the more interesting parts . The ones you did on the NTX were always next level . The ZalaRailSystem is also a clever tool :D
@kisspeteristvan
@kisspeteristvan 3 месяца назад
@@teddytavernier7522 looks like a comment of mine disappeared ?? , what the ...
@m.hollod1304
@m.hollod1304 3 месяца назад
Yeah 416 holds the title of the most machinable stainless steel with a machinability rating around 85% of that of a free-machining carbon steel
@zalamachineshop
@zalamachineshop 3 месяца назад
It cuts like butter.
@mirzoni5331
@mirzoni5331 3 месяца назад
New machine and you're using hss drills lol
@zalamachineshop
@zalamachineshop 3 месяца назад
lol yea we didn't have an indexable just the right size other than the hss
@mirzoni5331
@mirzoni5331 3 месяца назад
@@zalamachineshop use spot drill before hss drills, trust me i know 😅
@kadityasingh3626
@kadityasingh3626 3 месяца назад
Too much pass for threading opration on new machine 😮any way congratulations for new machine
@zalamachineshop
@zalamachineshop 3 месяца назад
I agree. We were testing out the programming and operation. Next one will be faster.
@diekatzefliegt
@diekatzefliegt 3 месяца назад
yooo new Zala Machine content
@evanbobb2870
@evanbobb2870 3 месяца назад
Can I get your customers business name, address, contact email address and phone number? DNA sample along with some gluten free pizza crust
@zalamachineshop
@zalamachineshop 3 месяца назад
You want a semen sample as well?
@douglasrizzo9210
@douglasrizzo9210 3 месяца назад
One nice machine!!
@zalamachineshop
@zalamachineshop 3 месяца назад
I'm excited to get some cool jobs on there. We gonna test it out and see what it could do.
@rafalek06
@rafalek06 3 месяца назад
Ale że takie nie ofazowane otwory i krawędzie? 😝
@zalamachineshop
@zalamachineshop 3 месяца назад
Daj spokuj, nastepne roboty gonia.
@michaelade2823
@michaelade2823 3 месяца назад
nice
@owievisie
@owievisie 3 месяца назад
ZALA IS BACK Hopefully you can show us some cool big work again
@465maltbie
@465maltbie 3 месяца назад
Nice, that is a long bed lathe, looking forward to seeing some of the larger work. Charles
@zalamachineshop
@zalamachineshop 3 месяца назад
Thanks Charles, looking forward to more of your comments.
@user-tq9gr5lx1p
@user-tq9gr5lx1p 3 месяца назад
Congrats!
@brentnearhood8874
@brentnearhood8874 3 месяца назад
Thanks! 🔩
@balajiautotechpvt.ltd.5258
@balajiautotechpvt.ltd.5258 4 месяца назад
ru-vid.com/video/%D0%B2%D0%B8%D0%B4%D0%B5%D0%BE-bN_lUO1fMzA.htmlfeature=shared
@hory58
@hory58 4 месяца назад
Popracował bym w takim warsztacie heheh ludzie z dobra wiedzą 😊
@zalamachineshop
@zalamachineshop 3 месяца назад
Trzeba byc wytrwalym wojownikiem aby tu przetrwac.
@alexrios4288
@alexrios4288 4 месяца назад
What is the size do you have to use for the material you clamped on
@thedutchgamerguy8580
@thedutchgamerguy8580 4 месяца назад
Dang bro, video looking nice! Glad you are back at it!
@zalamachineshop
@zalamachineshop 4 месяца назад
Yup good to be back at it.
@elanjacobs1
@elanjacobs1 4 месяца назад
Z A L A M A C H I N E
@ensen89
@ensen89 4 месяца назад
Nice to see some signs of live again on this channel \o/
@zalamachineshop
@zalamachineshop 4 месяца назад
I got some help in editing and filming. There's more to come.
@bdude92
@bdude92 4 месяца назад
Wish you guys would upload more frequently
@zalamachineshop
@zalamachineshop 3 месяца назад
We got cool things coming. Found some help with the editing and so far I'm happy with how things are looking.
@levitated-pit
@levitated-pit 4 месяца назад
new intro..... like it! i like working with brass and bronze its just a ...nice material to carve.
@crashfactory
@crashfactory 4 месяца назад
glad they kept the fast, tinny "zala machine" at the end though. that's my fav
@465maltbie
@465maltbie 4 месяца назад
Nice that you were able to secure all that off of the rotary table without external support. Thanks for sharing. Charles
@zalamachineshop
@zalamachineshop 4 месяца назад
We used an aluminum subplate to hold to the part and to the rotary.
@ChrisMaj
@ChrisMaj 4 месяца назад
Did you hire someone to make that video? I'm impressed. 😉👍
@zalamachineshop
@zalamachineshop 4 месяца назад
Yup, hired a polish guy and he's kicking ass.
@user-tq9gr5lx1p
@user-tq9gr5lx1p 4 месяца назад
👍good job !
@Patrioticsikh
@Patrioticsikh 5 месяцев назад
And the master doesn’t give a shit about safety. lol where’s your damn safety glasses 😂😂
@zalamachineshop
@zalamachineshop 3 месяца назад
We have mandatory Safety Squints
@JoJo-tq1wr
@JoJo-tq1wr 5 месяцев назад
Silent tool
@smoke3090
@smoke3090 5 месяцев назад
What program do I use for parametric 3D modeling of the gear and worm shaft?
@vipulpanchal7516
@vipulpanchal7516 5 месяцев назад
See the toolin two side and diffrence gap
@vipulpanchal7516
@vipulpanchal7516 5 месяцев назад
Difference between two sides tips gap two side tips
@vipulpanchal7516
@vipulpanchal7516 5 месяцев назад
Two side insert is working for cut
@user-hl9vt3mj4u
@user-hl9vt3mj4u 6 месяцев назад
Which insert used very nice formula for chip breaking
@sxslayerxs
@sxslayerxs 7 месяцев назад
Huge shaft lol this is small turning in my world
@user-vr9ix3tk2z
@user-vr9ix3tk2z 7 месяцев назад
уфх как же ее сочно отгибает😍
@Festivejelly
@Festivejelly 7 месяцев назад
What a novel idea. This is great idea for my small CNC lathe. I dont need absolute accuracy but I think this is probably as accurate as me trying to measure it.
@zalamachineshop
@zalamachineshop 3 месяца назад
We had a major issue with alignment on this machine, so this was the best option. When I have production drilling jobs I do this trick on all my machines and push the drills to the limit.
@kevinmills6565
@kevinmills6565 7 месяцев назад
Did you turn the shaft between centers?
@zalamachineshop
@zalamachineshop 3 месяца назад
No this one I clamp the one end through a fixture that fits inside and support the other end with a center.
@naisbyw3276
@naisbyw3276 8 месяцев назад
That's so clever