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Project Hercules Chopper Build
Project Hercules Chopper Build
Project Hercules Chopper Build
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Random vids on making a chopper! First the engine, made from a few bits left over from a Bristol Hercules aircraft engine.

Next up the gearbox, with no actual gears but two speeds. Intrigued? Best get watching then!

Plus a few bonus CNC conversion threads...

#engine #enginebuild #engineering #chopper
Roadtrip for a Screw
8:09
21 день назад
Sprocket spacers finished 💪
1:17
Месяц назад
Long range DTI - finally used 💪
5:41
Месяц назад
Great Little Trick #4
1:16
Месяц назад
Boy or Girl? You tell me! 😁
3:25
Месяц назад
Rainy day to get your bearings
5:03
Месяц назад
Wheel Spacers on the Warco
4:13
Месяц назад
Ssssh! You ain't seen me - right?
1:36
Месяц назад
Guzzi Trouble and Rally Season
7:25
2 месяца назад
What next - kick start?
3:31
2 месяца назад
Will It Start? 😲
5:20
2 месяца назад
BOOM! So close 😲
1:19
2 месяца назад
Next steps - or not 😁
2:21
3 месяца назад
Did it start?
3:09
3 месяца назад
Ready!
5:03
3 месяца назад
Electrifying ⚡
2:29
3 месяца назад
Decompressor - Down to size!
5:08
3 месяца назад
Slow Progress on the Decompressor.
1:35
4 месяца назад
Gearbox Mounted 💪
4:33
4 месяца назад
5 minutes in the shed - check it out...
0:44
4 месяца назад
Morning update - it's all to play for 😁
6:28
4 месяца назад
One down, one to go.
1:52
4 месяца назад
Minor problem to solve
4:37
4 месяца назад
Rev counter says no!
7:03
4 месяца назад
Could this be re-purposed?
4:14
4 месяца назад
Fitting the head & new sprocket
7:47
5 месяцев назад
A quick thanks while I fetch a tool
4:46
5 месяцев назад
Комментарии
@jonfox8543
@jonfox8543 14 дней назад
A sprung jockey wheel on each drive chain will take care of any discrepancies in tension
@RustyInventions-wz6ir
@RustyInventions-wz6ir 15 дней назад
Very nice work sir. That looks like a great lathe
@kathrynwhitby9799
@kathrynwhitby9799 16 дней назад
quick question, how are you going to keep the rain out of the cylinder-head?
@StoneEng
@StoneEng 16 дней назад
@@kathrynwhitby9799are you mad? It never rains in the UK 🤭🤭😁 It won't matter too much, if I get a huge puddle I'll start it without the decompressor and let it boil off. Or sponge it out. 💪
@jonathangriffin1120
@jonathangriffin1120 16 дней назад
Good on your dad for passing that toolmakers box on to you! I couldn't afford one when I was an apprentice nearly 60 years ago, you hardly ever see them on the S/H market or at autojumbles so for years I used a 'Kennedy' steel one which is undergoing an 'oily rag' restoration. A few months back Machine Mart had an offer on their wooden chests so I finally took the plunge and it's pretty good for the money. Those Zeus charts on yours look 'Proper Job'!
@stevenward6453
@stevenward6453 16 дней назад
Brilliant 👍
@jamzholm
@jamzholm 16 дней назад
Can’t wait!
@ekspatriat
@ekspatriat 18 дней назад
All that metal. Reckon you are going to need to 'Add Lightness' to this beast. 1st step would be to put some big holes in those chainwheels. Bet you could lose 1lb per wheel! Even those spacers don't need all that metal. Just a thought.
@southerndime333
@southerndime333 18 дней назад
holes cost money n time
@ekspatriat
@ekspatriat 18 дней назад
@@southerndime333 worth it.
@nlo114
@nlo114 18 дней назад
@@southerndime333 Unsprung mass reduction makes a better ride.
@southerndime333
@southerndime333 18 дней назад
@@nlo114 looks cool too, which adds at least 100bhp
@МотоТюнинг-ж4р
@МотоТюнинг-ж4р 18 дней назад
Да когда он уже поедет?
@brandywell44
@brandywell44 22 дня назад
Interesting workshop and owner Wayne is such a good chap. I have never heard of a mag chuck for a lathe before.
@StoneEng
@StoneEng 22 дня назад
@@brandywell44 I think it was a shaft grinder. There's a grinding wheel on it, and I doubt you'd be able to remove <10 microns in a lathe. (Though knowing the Internet someone may prove me wrong!).
@jamzholm
@jamzholm 22 дня назад
Sweet looking shop!
@donwright3427
@donwright3427 22 дня назад
Nice lathe. The old ones are the best. My American Atlas is 75 years old having been in my possession for 30 years,an old friend indeed
@crispindry2815
@crispindry2815 22 дня назад
What happens with an electro-magnetic chuck in a power-cut?
@StoneEng
@StoneEng 22 дня назад
@@crispindry2815 I think it's purely mechanical like magnetic block. 🤔
@josega6338
@josega6338 24 дня назад
Is there a place where can I get Bristol Sleeve Valve cylinders, pistons, rods, junk head, usw?
@StoneEng
@StoneEng 24 дня назад
@@josega6338 not really. They went out of production in the 1950s and when Rolls Royce took over the Bristol, by all accounts they worked hard to destroy it. Spares are very rare, you're looking at eBay and the net - with a good dose of luck required! Anything airworthy will be eye wateringly expensive.
@josega6338
@josega6338 24 дня назад
@@StoneEng SNECMA produced Bristol engines under license for the Noratlas, tractor pulling teams in France use these engines. There was one recently in eBay, from Greece, 5'000 € plus 3'000 € shipment. No Money, No cry!
@justinbelshe
@justinbelshe 29 дней назад
We call it a ratchet, too. Great build!
@randymagnum143
@randymagnum143 Месяц назад
That y axis gotta be a real nut wacker?
@josega6338
@josega6338 Месяц назад
GR8 work! What Bristol SSV Air Cooled Cylinders deserve, I'd say, is being basis for a 6-flat engine, perfect for a Truck or Bus. I failed in locating 6 Bristol Cylinders, Pistons, Rods, junkheads and so in, to make it
@bradwiebelhaus7065
@bradwiebelhaus7065 Месяц назад
Looks good.
@Nottsmodifiedcarchannel
@Nottsmodifiedcarchannel Месяц назад
Caunt wate to see ot ride under it's own power are you goin to make a full custom exhaust for it
@StoneEng
@StoneEng Месяц назад
@@Nottsmodifiedcarchannel yes that's the plan. I'll have a go myself first, I'll buy some bends and weld them up. If it looks naff then I'll pay a custom hydroforming company. But I want to have a go first. (I'm not a welder!).
@Nottsmodifiedcarchannel
@Nottsmodifiedcarchannel Месяц назад
@StoneEng yes bein ya own project doin it all ya self is the main goal but some time a little help is good :) the amount of work you have put in so far is true awsome
@GreenFren
@GreenFren Месяц назад
Bosh! 😁
@brianeustace4175
@brianeustace4175 Месяц назад
Move the DTI pin to the centre, above the screw? There`s not much holding your piece "neither! A rotary dividing head would be safer than that.
@StoneEng
@StoneEng Месяц назад
@@brianeustace4175 all done now.. Worked a treat.
@raymondsanderson3768
@raymondsanderson3768 Месяц назад
Yes I did, you wrote either, instead of neither
@StoneEng
@StoneEng Месяц назад
@@raymondsanderson3768 someone else said that too 😁
@crozwayne
@crozwayne Месяц назад
Come up to Raglan and i can give you a set of ball screws to fit your Bridgeport
@StoneEng
@StoneEng Месяц назад
@@crozwayne seriously? That's very generous..Raglan Wales?
@crozwayne
@crozwayne Месяц назад
@@StoneEng yes, Raglan in Monmouthshire. I have both X & Y ball screws, you can have them if you wish, FOC
@crozwayne
@crozwayne Месяц назад
I have the Z axis one too, all three in good condition, I was going to convert my Bridgeport but ended up buying a Bridgeport Interact 4 cnc with a 4th axis
@StoneEng
@StoneEng Месяц назад
@@crozwayne that's brilliant! How do I get in touch? Can you message me though my Instagram account? (Project Hercules Chop).
@crozwayne
@crozwayne Месяц назад
@@StoneEng will do!
@bradwiebelhaus7065
@bradwiebelhaus7065 Месяц назад
Will your indicator be accurate when positioned on the angle of the mill?
@StoneEng
@StoneEng Месяц назад
@@bradwiebelhaus7065 should be. As long as the arm of the DTI is parallel to the travel of the table, any slope on the table at the point of contact is irrelevant. I'll let you know when I've drilled the holes 😁
@snailspace1269
@snailspace1269 Месяц назад
Travelling to a custom show near me? I can't wait. Harman, WV, USA. See you soon.
@StoneEng
@StoneEng Месяц назад
@@snailspace1269 I'll drop a pin in the map. I am planning to do a tour of the USA at some point 💪
@snailspace1269
@snailspace1269 Месяц назад
@@StoneEng I’m in the middle of nowhere. If you come within a couple hours drive of me, I'd try to meet up. Love the bike.
@StoneEng
@StoneEng Месяц назад
@@snailspace1269 yep. It's a retirement tour so I'll have plenty of time.
@icemonAesDana
@icemonAesDana Месяц назад
forward
@KSMechanicalEngineering
@KSMechanicalEngineering Месяц назад
Very nice 😊
@aroncharlwood1777
@aroncharlwood1777 Месяц назад
Yep I do the same thing
@RustyInventions-wz6ir
@RustyInventions-wz6ir Месяц назад
Very nice work sir. Good tip. Thanks
@KSMechanicalEngineering
@KSMechanicalEngineering Месяц назад
Nice❤
@gabrielalmeida5047
@gabrielalmeida5047 Месяц назад
Since the name is Hercules, it should be a girl so to confuse people.
@dennisford2000
@dennisford2000 Месяц назад
50 mm is 1.5 tenths under 1.975
@thomaswykes3647
@thomaswykes3647 Месяц назад
Taper bearing at the bottom and ball race at the top
@terryatherton2881
@terryatherton2881 Месяц назад
Hercules was a boy.
@StoneEng
@StoneEng Месяц назад
@@terryatherton2881 good point!
@isickofit
@isickofit Месяц назад
Suck, squeeze, bang and blow… non -binary?
@friendchrist3550
@friendchrist3550 Месяц назад
They are completely crazy, I love it!
@chrislewis4830
@chrislewis4830 Месяц назад
it looks like lad to me its chunky /stubborn/powerful/ and has got a great sense of humor its been takeing the Mick out of you. and fighting you
@RodneyHayes-d3y
@RodneyHayes-d3y Месяц назад
A Pork Roll, that is just to easy a set up. I best just walk away and not say anything that would insult my practice wife.
@peterfowler8044
@peterfowler8044 Месяц назад
I also owned a 2018 Eldorado , I did attend to the neck bearing greasing earlier and I wouldn't be too quick change out from the ball bearings . (There aren't too many race bikes using roller bearing .)
@StoneEng
@StoneEng Месяц назад
@@peterfowler8044 great bikes aren't they? As long as you don't need to hustle. Both bearings replaced at the front and it's a night and day difference 💪
@MrTench8
@MrTench8 Месяц назад
It doesn't matter how long something takes to make, the time will pass anyway whether you make it or not!! So you may aswell make it! I imagine you have called it a bitch a few times and it was stuborn to start so i am guessing female!!! :-)
@crispindry2815
@crispindry2815 Месяц назад
I had a Lemon II at one stage and consequently a copy of 'Guzziology'. I remember the chapter on head bearings was quite firm on the correct way to grease them prior to fitment, and that a lot of people don't do it comprehensively enough. The author's method was to cup the assembled bearing in two hands with copious amounts of grease and then squeeze the hands together thus forcing the said grease into every nook and cranny in the bearing.
@StoneEng
@StoneEng Месяц назад
@@crispindry2815 I'll bear that in mind. So far I've spent the day making custom tooling to press all the races home. How does anyone manage without a lathe?
@snailspace1269
@snailspace1269 Месяц назад
Hmmmm... boy or girl? How stubborn is it?
@jamzholm
@jamzholm Месяц назад
You get the same weather as we do here in the Seattle area sorry for both of us! LOL
@mikeheath6516
@mikeheath6516 Месяц назад
Your Guzzi headstock notch is more likely tone down to a badly adjusted bearing at some point I time.
@StoneEng
@StoneEng Месяц назад
@@mikeheath6516 either way it's coming out 💪
@adrianwalker1242
@adrianwalker1242 Месяц назад
​​@@StoneEngsometimes you just have to take it all apart...
@cedhome7945
@cedhome7945 Месяц назад
Still think the fuel tank? Is very close to the chain .if it flexies with the enormous single firing pulse's and stretches it looks like it could chew the bottom of the tank ( I do hope I am wrong and there's plenty of clearance)
@StoneEng
@StoneEng Месяц назад
@@cedhome7945 I agree . It's on the list to sort. 💪
@graemewhite5029
@graemewhite5029 Месяц назад
Thought I'd move on my ML7 when I got my Harrison, but I've made a few devices that use the Myford's chucks (dividing head etc) so I'm hanging on to it ! I'm a bit of a Luddite as far as CAD is concerned, so I went old school and measured the footprints of all my equipment, drew them to scale, then cut them out of an old cereal box, then spent some time shuffling them around on a sheet of graph paper to optimise the use of space/light and also keeping the welding/grinding areas away from the machine section.
@АлексейСергеевич-г8б
Бу бу бу бу бу бу бу бу бу бу бу бу бу ....... 🤦‍♂️👎
@RodneyHayes-d3y
@RodneyHayes-d3y Месяц назад
My shop is in my basement, so I too have limited space. From the video I think I would move the new lathe to where the drill press and toolbox are. move the toolbox to where the new lathe is, drill press to where the diamond grinder is and the grinder to the table with the other grinder. A simple rotating table for the grinders so you rotate which one you need outward when you need it. In my shop I put everything on wheels because some projects require more room than I have. Even my 4200-pound milling machine can be rolled out of the way if needed, but it's not going to hurt my back to move all your shop around so that makes it easy to make recommendations from my recliner
@Errol.C-nz
@Errol.C-nz Месяц назад
The power pulses will destroy any chain you fit.. & tires.. you'll need to damp torque down through a torque converter.. I'd have considered a big Vtwin box.. Suz m109 or Kawasaki vn2000 already have orientation to shaftdrive sorted & robust gearset
@UlrichBatt
@UlrichBatt Месяц назад
3 inch manifold reduced to nothing to fit this ridiculos carburator
@andrerousseau5730
@andrerousseau5730 Месяц назад
To determine if the valve is hollow, drop it into a burette of water and measure the displaced volume and multiply by the mass density of steel. Compare the result with the actual measured weight. If solid, then the numbers should be a near match. Simple!
@iainball2023
@iainball2023 Месяц назад
Brilliant. Even got a fast show reference in the title. Enjoy your holidays ! 😊