Z-AXIS Inc. provides quality design, prototyping and contract manufacturing services for complex electronic products and electromechanical assemblies. We offer fast design turnaround, competitive NRE charges, rapid production and low freight costs from our ISO 9001:2015 certified design and manufacturing facility near Rochester, New York. We serve OEM customers across the USA making commercial, industrial, medical and military systems. Visit us at www.zaxis.net
We also design, manufacture and sell commercial and industrial products under our BEAR Power Supplies brand. Visit www.bearpwr.com
Fascinating. I did most of my soldering while living in Colorado back in 1989. So this video brought back interesting memories. I had no idea that nowadays you have to be trained and certified for what I was barely trained to do back in the day. Maybe that's a good thing.
Box build manufacturing requires expertise in the integration of a wide range of electromechanical systems, the installation of components and the production of enclosures.
The air intake is on the bottom by the tube connectors. You can learn more from ExFog's own channel at ru-vid.com/show-UCAN6r4PJbxOWba_Yei28AKg or email them at sales@exfog.com
I loved it...!!! What's the problem with the 2 Grinches that Disliked this video...?! I appreciate the fun effort in creating this! Merry Christmas, folks!
Interesting, thanks for sharing. I was surprised by the diversity of fixtures. Any use of form one's ceramic resin? It's suggested use is non-precision engineering samples; I presume because the ceramic shrinks in the kiln. This could potentially be accounted for.
Hope you're doing well! We talk about ESD control in the related video: ru-vid.com/video/%D0%B2%D0%B8%D0%B4%D0%B5%D0%BE-RTOZ9OzSSHs.html. A lot of factories seem more concerned about the "look" of things and set up practices that don't add to their effectiveness but just make employees unhappy. People like to express themselves with clothes, hair and jewelry and when they have the freedom to do that at work, it makes a happier workplace. Happy employees do better work.
Gloves are only clean until you touch some other surface with them. It's more effective to teach and practice good handling techniques: Boards are handled only by the edges, to avoid contamination.
This isn't a big concern a long as you make sure your stencils are working well, which is done automatically by the paste printer. We are considering adding a paste height measurement system but it's not really an issue in a temperature- and humidity-controlled environment, if you have set up the machine properly and regularly clean and maintain your stencils.
It depends on your SMT equipment. Some pick and place machines move the placement head in all three directions (X, Y, Z) over a stationery board. Others move the head in two directions (X, Z) and move the board in the third direction (Y). Both techniques are fine. This modern Mycronic MY200DX machine has a 4 sigma placement accuracy of 35 um -- well capable of placing our 0201's (508 um long and 254 um wide) to much better than the IPC Class 3 standard.
you can set the Y-acceleration for each package the software uses the lowest that's already placed on the board for the Y movement. The bigger components like electrolites have a lower setting they are placed by the second machine with the larger single head, since the head has to go back and forth for each one the Y fasteness doesn't matter there. I've disabled the fastest setting on the second machine anyway for 'safety'. Sometimes you have to 'repair' a board or place a component that came in late so you have to feed the board in the machine for a second time with all components mounted the machine will load the board at the fastest setting in that case because it thinks no component is mounted yet. That will wreak havoc with heavy coils running wild and destroying everything in it's path like an elephant.
+Z-AXIS, Inc. If there are components on both sides, what keeps the wave soldering machine from covering them in solder when the board goes through? Won't all the components sticking down be in the solder steam?
Sorry for the late reply. Yes the components will be sticking down in the solder, but the bodies are not metallic and solder will not wet to non-metallic surfaces.
Good eyes, Eileen! Everyone in manufacturing wears two heel straps, which is acceptable ESD protection per the JEDEC standard JESD625B. The heel straps are tested twice per shift. These grounding straps are only the last line of defense against ESD, which goes much deeper at Z-AXIS. For more details see our related video ru-vid.com/video/%D0%B2%D0%B8%D0%B4%D0%B5%D0%BE-RTOZ9OzSSHs.html .
