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2.0 TSI Engine Bottom End Teardown ~Pistons, Balance Shafts Oil Pump 

HumbleMechanic
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today we teardown the bottom end of a 2.0t TSI engine. We remove and inspect pistons, crank shaft, balance shafts, and oil pump. We look at reasons for Audi and VW oil pressure lights coming on. We also look at why Audi has issues with oil consumption on 2.0t TSI engines, but VW didn't have the same issues. If you want to see 2.0 TSI Engine Teardown After Engine Failure watch this video ~ • 2.0 TSI Engine Teardow...
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24 авг 2024

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Комментарии : 657   
@HumbleMechanic
@HumbleMechanic 5 лет назад
If you guys like this style of video, let me know. I will try and get my hands on more engines to tear down
@danisoful
@danisoful 5 лет назад
How many miles does this engine have?
@jaymack8647
@jaymack8647 5 лет назад
HumbleMechanic keep em coming
@Swordie100
@Swordie100 5 лет назад
Yes, they are a nice break from the regular fix part A and B video's. That's what I liked from the White Wookie video's too. Aircooled VW engine that has destroyed itself? I got one for 15 euro's. :D
@cq4538r
@cq4538r 5 лет назад
Keep em coming, I like seeing this kinds thing. Maybe you'll eventually come across an engine like what I just tore down. With 2+ bearings COMPLETELY gone and the rest looking horrible, one piston totally wrecked (bent rod, chipped head, missing stuff) and maybe more bent rods. Would be interesting to see how you handle it :)
@lennys.4588
@lennys.4588 5 лет назад
Definitely enjoy these types of videos
@MrJObajobas
@MrJObajobas 5 лет назад
Wow this engine is so complicated. I've done a Subaru engine rebuild as a diy and it was like 50 bolts in obvious places, and super easy stuff to figure. This TSI engine is just a nightmare!
@chrisj197438
@chrisj197438 5 лет назад
Jonas Lekstutis Germans over complicate things. Subaru’s are easy to work on. If you haven’t seen him already check out Subaru Mike on RU-vid. He’s a master tech and a Subaru God.
@thelastmohicaneagleeye6581
@thelastmohicaneagleeye6581 4 года назад
@Dacia Sandero guys "Any fool can make something complicated. It takes a genius to make it simple" American folk singer - Woody Guthrie-
@g.d.7629
@g.d.7629 4 года назад
Toyota uses about 750 too many bolts on engines too
@EscapeEFT
@EscapeEFT 4 года назад
It's German. Overly engineered designs is their specialty.
@tt-rs1457
@tt-rs1457 5 лет назад
What an engine.....very complicated built...... Great video, didn't know about this spring loaded device in the Oilfilter bracket.
@-BuddyGuy
@-BuddyGuy 5 лет назад
I wish there was a car maker that would do VW gearshift with a Toyota engine with Alfa Romeo styling with Mercedes interior with BMW suspension and Chevy cupholders.
@TownofJezza
@TownofJezza 5 лет назад
no problem, BYD in Shenzhen does exactly that, they copy everything that is good and price it like a pair of sneakers
@klystron44
@klystron44 5 лет назад
Have been thinking on similar lines for years.
@TownofJezza
@TownofJezza 5 лет назад
BYD China - they copy everything and mix it together - Patents or Copyright? what's that?
@ronaldsalem
@ronaldsalem 5 лет назад
closest thing Audi s class but minus Toyota readability
@eponymous7910
@eponymous7910 5 лет назад
Honda gearshift, Lexus engine, Mercedes suspension, BMW handling, Audi interior, Alfa styling
@christhjian9923
@christhjian9923 5 лет назад
Honestly, I think your instructional videos are the best in RU-vid. Really underrated
@HumbleMechanic
@HumbleMechanic 5 лет назад
Thank you 🙏
@John-uj9zy
@John-uj9zy 5 лет назад
Heat and plastic don't mix. The Germans might be the best at planned obsolescence.
@EscapeEFT
@EscapeEFT 4 года назад
They are also very good at making overly engineered engines.
@slammedeuro104
@slammedeuro104 4 года назад
@@EscapeEFT haha right... they make them a bit complicated. Seeing the timing chains on these after that black cover came off my mind went... wtf is that mess. Personally will never own a 2.ot. I've been quite happy with my 3.2L. Just wish there was more mods out there for them.
@ne2i
@ne2i 4 года назад
and they are mandated to use recycled plastic which doesn't help
@tallerdefab
@tallerdefab 3 года назад
This is just my problem..the plastic sleeve of my balancer Shaft has locked my motor... Now I have to teardown my motor. Hopufully I found this video.
@fredpinczuk7352
@fredpinczuk7352 5 лет назад
I've found the number 1 reason for these engine failures. Too many dam plastic components!
@TolandTheShattered
@TolandTheShattered 4 года назад
Fred Pinczuk Just replaced my plastic water pump :(
@VortechBand
@VortechBand 4 года назад
#1 failure: It's made in Germany
@EscapeEFT
@EscapeEFT 4 года назад
True. They would use 3D printed pistons if they lasted for at least the time it took to drive off the dealer lot.
@fredpinczuk7352
@fredpinczuk7352 4 года назад
@@EscapeEFT Its coming, I still remember 15+ years ago Honda was going to use a composite (Fancy word for Plastic ABS mixed with glass fiber) injection molded lower control arms on the Honda Civic. They abandoned the idea and it was never commercialized (Thank F%$6king God). I think fundamentally the Japanese mfg have learned to limit their use of plastic components in powertrain. While the Germans keep pushing the envelope and failing miserably. Having said that. Can't wait to see what the "Toyota" Supra (build by BMW) will do long term for its owners. It was one heck of a gamble for such a reputed brand to pick such a $hit constructor. Personally, I think its a huge mistake.
@EscapeEFT
@EscapeEFT 4 года назад
@@fredpinczuk7352 The problem is that you take plastic parts, mixed with overly engineered parts, plus a bit of idiot design then your head explodes when you try to repair one of this money pits after the plastic water pump fails (BMW plastic water pump no joke) or something else. It almost feels like they design them like this to discourage you from even attempting a repair. Then you go to the shop and they tell you is $150 to diagnose and tell you what one light on the dash board means.
@FourRingsAuto
@FourRingsAuto 5 лет назад
Brilliant video Charles. I have rebuilt over a hundred of these EA888 engines back at Audi for oil consumption, and of course now tensioner failure. It's great to see another tech happy to pass on the knowledge and information regarding the issues with these engines too.
@HumbleMechanic
@HumbleMechanic 5 лет назад
Rock on!!!
@jamesfranko5098
@jamesfranko5098 7 месяцев назад
At what level of consumption do you need to look at the engine?
@harrygatto
@harrygatto 4 года назад
Enjoyed this style of presentation, all the facts and no waffle. Having watched this video and the preceding one all I can say is that engines certainly have become much more complex than they were when I was an apprentice car and truck mechanic more than 50 years ago.
@sosscarz
@sosscarz 5 лет назад
Looks like this engine has a lot of common places of failures. lol
@epistte
@epistte 4 года назад
Rube Goldberg must work for VW.
@miketeeveedub5779
@miketeeveedub5779 5 лет назад
The top-end of this engine is a nightmare, but damn, that bottom end looks bulletproof. I like the block-stiffening brace, and that main caps are cross-bolted, much like a Chevy LS V8. So technically, it's a 4-bolt main! No wonder modders are getting +600HP out of these blocks without much issue. However that water pump belt looks like a PITA to change. Reminds me of beater brush belt off a vacuum cleaner. Leave it to the Germans to overly-complicate things... Great video as always Charles! Cheers!
@HumbleMechanic
@HumbleMechanic 5 лет назад
The belt is easy when the engine is assembled. Legit 3 bolts. LOL You are right about the booth end, its solid. I am surprised we didn't find damage here.
@fastinradfordable
@fastinradfordable 5 лет назад
mike, I wouldnt call those balance shafts "bullet proof" by any standard.... humble mechanic; very nice post. you have excellent narration. to time both balance shafts, and cams from scratch looks like a PITA!!!
@miketeeveedub5779
@miketeeveedub5779 5 лет назад
​@@fastinradfordable: no disagreement from me on that issue. Betcha the engine runs fine without the balance shafts. I'd delete the shafts, balance the crank, and live with the slightly lumpy idle instead. But the utilitarian commuting 'normies' probably wouldn't like it...
@klystron44
@klystron44 5 лет назад
Best 2ltr engine block was the BMW 2002, and they were getting +1200bhp out of 1500cc turbocharged. Cylinder head was a problem though on the road cars, never did solve the wear on the rocker shafts.
@timmiekat6072
@timmiekat6072 3 года назад
VW actually designs remarkably good engines I live in europe myself and i sometimes see things on videos about american VW's that we dont see here. I mean like hoses that arnt correctly put away and the engine not being properly bolted to the car itself. Shame since VW is known as really realiable here and known as unreliable in the usa.
@therealderjett
@therealderjett 5 лет назад
Great video. I really like seeing the disassembly process. I don't have this motor in any of my cars but still think alot of the tips will pay off when working on other VW engines or even other manufacturer engines. Again thank you for the informative and fun videos.
@jeremyhebel393
@jeremyhebel393 5 лет назад
I actually just bought a repossessed A4 from a Copart auction, with a bad engine, this will help me greatly as I plan to rebuild it myself, great work and thanks for the videos!!
@BrianKariuki
@BrianKariuki 5 лет назад
The Block itself is very solid. Crankshaft is forged ( i think). Very rarely do the cylinder bores scratch. This is the one part of that engine that's reliable
@JustforFun-cb7bo
@JustforFun-cb7bo 5 лет назад
VAG knows what they do...these engines and all the new ones are "disaster ready to happen" stuff. Oil and water leaks everywhere. When you wanna have efficiency with power low weight and as cheap as possible this is the result.
@geezman1000
@geezman1000 4 года назад
All manufacturers make junk nowadays. Everyone car has a few pry bars... Helps get into our wallets. Fix the old junk or buy some new junk made out of cheese metal..
@Rift45
@Rift45 3 года назад
@@geezman1000 Scott is right, if you look at a Ford or Chevy in 2021 its all just as complicated. However the Germans are the best at making complicated run well. Ive had 4 VW/Audi vehicles and they run and drive so well. 4 cars is not a huge sample size granted but they have been more reliable than the big 3 in my experience.
@aramb5482
@aramb5482 Год назад
Yeeeeeah you have a point, but most of these issues are found on the older tfsi engines, the new ones can be built to make some insane power with some decent reliability
@misham6547
@misham6547 11 месяцев назад
​@@geezman1000LS engines are pretty much bulletproof
@apexseal2811
@apexseal2811 5 лет назад
It's nice to physically see what are the causes of renown problems in these engines, after having heard so much about them. Keep it up with this content as well as explaining the causes of failure. Thanks for sharing.
@ewwmin3m
@ewwmin3m 5 лет назад
OHHH excellent Topic to cover. As a recent owner of a 2008 audi a4 avant 2.0T (BWT) the oil consumption was definitely a concern when look at this engine
@ak46snipes
@ak46snipes 5 лет назад
Best mechanic on RU-vid? Yeah. I would love to see a 2.5 teardown one day.
@edgargallegos7996
@edgargallegos7996 4 года назад
Every time I watch this video it shows me what I need to order to rebuild my engine... 🤙🏽🤙🏽
@thatgirlliani
@thatgirlliani 5 лет назад
Thank you so much for this video. The timing is perfect for my oil issues this week.
@melias67
@melias67 5 лет назад
I love these videos as an apprentice, close to a fourth year, unfortunately, our shop focusses on servicing rather than repairs.... It's great to learn from your videos though!!
@GF_Burke
@GF_Burke 5 лет назад
Cool man. One day, I'd love to watch a full build of the tsi, hardly any edits, long ass video. :D
@HumbleMechanic
@HumbleMechanic 5 лет назад
Oh damn! LOL That would be solid. Maybe I will put this together that way. The issue would be camera angles. but maybe I can figure that out
@xWrongButtonx
@xWrongButtonx 5 лет назад
@@HumbleMechanic For such a task, one would need multiple cameras. Cover all of the angles and then edit it in the "matrix" style. HumbleMec, just do it.
@HumbleMechanic
@HumbleMechanic 5 лет назад
Hahah I think that’s outside my editing ability. 😂😂😂
@FourRingsAuto
@FourRingsAuto 5 лет назад
Get someone to film you do it? Surely there must be a photographer student in your area you could hire on the cheap? Keep up the great work Charles.
@GF_Burke
@GF_Burke 5 лет назад
@@HumbleMechanic Just helmet cam. As if we where doing it. 1hr vids, 5 vids long? Be like chill'n doing it.
@CousinCleatus
@CousinCleatus 5 лет назад
I have never worked on one of them. Looks like I never want to. Lol
@HumbleMechanic
@HumbleMechanic 5 лет назад
Once you see how they are, it's not too bad to work on them.
@klystron44
@klystron44 5 лет назад
When I first drove a 1974 Passat the engine was a 1500 smooth and simple and reliable. This carried on to the 1800's, now they are not only unreliable but have design faults built in. Yes they have more power but at what cost. I could replace the timing belt in in 15 mins on my 1987 Passat .
@jacobtruelove5332
@jacobtruelove5332 5 лет назад
It would be nice if you could possibly do a comparison on gen2 vs gen3 and tell us what they improved on.
@lennys.4588
@lennys.4588 5 лет назад
That would be an amazing video
@FourRingsAuto
@FourRingsAuto 5 лет назад
They changed a lot of things. Bore spacing is now 0.5mm less at 3mm between cylinders. The exhaust manifold is now built into the cylinder head so the turbo is bolted straight to the head - for faster emissions control and reduced turbo lag. Also they changed to a twin scroll turbo for reducing lag. They now have FSI direct injection and MPI port injection, and the high pressure system now operates up to around 200bar up from 150bar (from memory). There is also variable valve timing on the inlet and exhaust camshafts now rather than just the intake. The thermostat is electronically controlled now.
@talhafaraz7313
@talhafaraz7313 5 лет назад
I am from pakistan and I want to become a automotive engineer My relative told me about your channel and I really apreciate your channel❤️
@HumbleMechanic
@HumbleMechanic 5 лет назад
awesome thank you. and thank them
@talhafaraz7313
@talhafaraz7313 5 лет назад
They are now living in 🇩🇪 germany
@narcissistinjurygiver2932
@narcissistinjurygiver2932 5 лет назад
study opposed piston engine.
@tumdeax
@tumdeax 4 года назад
@@talhafaraz7313 Engineer doing what? Theres a lot in the automotive world.
@bullet_tooth_tony
@bullet_tooth_tony 5 лет назад
Those balance shafts are a joke along with other crappy parts. We are at the top of german motor engineering that is carefully designed to fail. Thanks for the tour though! :)
@keithmatthews1673
@keithmatthews1673 4 года назад
The old Porsche 944 had balancer shafts. The Mechanic told me is was actually a Mitsubishi patent design!
@whizzo94
@whizzo94 3 года назад
@@keithmatthews1673 I believe that they are referred to as Lanchester balance shafts, after the guy who invented them.
@pauljanssen2624
@pauljanssen2624 3 года назад
This was when you have engineers with too much time on their hand and I think everybody's going to take care of their cars that means a lot of oil changes
@pauljanssen2624
@pauljanssen2624 3 года назад
Looks like you can't eliminate the balance shafts on this one
@bmuns6445
@bmuns6445 3 года назад
So grateful that you provide these videos that are so helpful. You previously replied to a question I had. 2014 VW GLI with P151E code. I'll be changing out the VVT valve and with a new oil change of Liqui Moly Molygen. But it's good to see the little filters in the balance shafts that may get clogged and throw a code. I never cared much for learning about or learning to fix a car until I got my VW. I enjoy the experience of learning internal car systems and learning how to fix them. Every manufacturer is different with their own identified issues. Now I have the beginning of chain stretch with 4.81 degrees on obdeleven channel 93. So looking to FCPeuro for a complete chain kit for $575 plus $1K for labor. But I still like learning.
@theondebray
@theondebray 5 лет назад
Nice vid mate, very informative. Speaking as an old fogey, modern engines are soooo unnecessarily complicated, all to minimise size & emissions, maximise output,& maintenance costs & PROFITS.
@georgesam5020
@georgesam5020 5 лет назад
I knew about you through Jason Fenske and am learning a lot at home.Thank you for a great job.
@HumbleMechanic
@HumbleMechanic 5 лет назад
Awesome. Thank you 👍
@kristjangruner1693
@kristjangruner1693 4 года назад
I like it how you are all about actual knowledge vs. just talking about the theory about it!!
@prevost8686
@prevost8686 4 года назад
I enjoy tear down videos.
@HumbleMechanic
@HumbleMechanic 4 года назад
me too! LOL
@bobbyledford1957
@bobbyledford1957 Год назад
Great video! I'm a mechanic and appreciate getting right to it! Great Job!
@Nemesis-n6u
@Nemesis-n6u 3 года назад
Looking at all the dirt from the bottom of the oil sump and the posibility of clogging all those tiny oil filters, definitely 2year or 30.000km oil change is an adventure.
@Patrickorwa
@Patrickorwa 5 лет назад
Thank you for the video, next you should advise us on updated non plastic parts that can make a rebuild more robust.
@josephandreuccetti8043
@josephandreuccetti8043 5 лет назад
This makes me like the 4G63 even more watching this!
@austinmorris8490
@austinmorris8490 3 года назад
And why is that I’ve never seen the internals of a 4g
@tylerhamilton181
@tylerhamilton181 3 года назад
@@austinmorris8490 because its simple.
@rossfraser3921
@rossfraser3921 3 года назад
K swap the world 😂👍
@slammedeuro104
@slammedeuro104 4 года назад
I would really enjoy seeing a audi b7 3.2L tear down how to.
@marcuspheonix
@marcuspheonix 3 года назад
Hey, Charles. I'm in the middle of rebuilding a 2.0L TSI from a '10 Wolfsburg Edition. The thing self-destructed and partially melted its connecting rods 🤦‍♂️😅 Glad you have these videos with such great detail!
@mexifinn7830
@mexifinn7830 5 лет назад
Good stuff! Would love to see an EA888Gen3 engine as well... either 1.8 or 2.0, or both!
@golfgti9a
@golfgti9a 5 лет назад
Watching this makes me love my ABF 2.0 16v more and more Great job keep going
@user-sn4ue6ex4b
@user-sn4ue6ex4b 5 лет назад
One of a legendary engines i don't jinow what happened to VAG to make such a stupid engine in this video
@SAMSAM-zr3hs
@SAMSAM-zr3hs 5 лет назад
so complicated, its good to see what you did, thanks
@josejimenez3461
@josejimenez3461 Год назад
You are the man, thanks. You just saved me a lot of work. Low oil pressure and I was missing the piece where the oil filter goes. I was thinking i had to take engine out.
@TownofJezza
@TownofJezza 5 лет назад
Instructions unclear - got Beard stuck in timing chain
@formidable38
@formidable38 5 лет назад
I would like to find out what the oil change regime was on this engine and milage? Most of the problems on today's modern engines are down to the folly of "long life servicing" If you go the long-life oil change route, expect screwed engines with oil problems!
@adhamaldaoud9226
@adhamaldaoud9226 3 года назад
Thank you for this video. I have a 2009 vw tiguan has 120k on it , the oil pressure light keeps flashing on and off randomly. After i changed my oil pump and the pick up tube and the oil pressure sensor nothing got changed till i seen this video last night. I fixed it and didn't cost me 5$ Thanks alot for this great video. By the way vw dealer told me i need to rebuild the engine or replace it🤣 Thank you again
@MadAdventure919
@MadAdventure919 Год назад
This engine's chronic problem of loss of oil pressure is the balance shaft diameter which is 5 to 7ths of an inch shorter than the block groove. There's a video on RU-vid where the machine shop guy discovers the problem.
@geeess958
@geeess958 Год назад
interesting concept. Would you happen to have the link to the video? I've done several of these engines, replacing woth numerous new oil driven parts and still have suffered the issue.
@MadAdventure919
@MadAdventure919 Год назад
@@geeess958 The video is in Portuguese. But you will be able to comprehend the problem. The problem is with the original part from the dealership that need to be tight fit. ru-vid.com/video/%D0%B2%D0%B8%D0%B4%D0%B5%D0%BE-Largs9CIsSQ.html
@MadAdventure919
@MadAdventure919 Год назад
@@geeess958 ru-vid.com/video/%D0%B2%D0%B8%D0%B4%D0%B5%D0%BE-5JyowD_aYOk.html
@hughmungus8651
@hughmungus8651 4 года назад
Be careful installing the counter battle at shafts you can drive them to far and break the mounting ears off. The housing is very soft aluminum and they’re easy to break the mounting tab off
@Shankovich
@Shankovich 5 лет назад
I've watched 4 of your vids on this engine today and I'm confident this thing is just a total mess and had engineering teams change during its development. Man, what a nightmare. Really happy I didn't go with Audi for my new car.
@paullouy3538
@paullouy3538 3 года назад
Hey Charles, thanks for the video! Could you do a piston ring comparison between the CAEB and the CPMB? Also, what are your thoughts on testing BG EPR for clearing oil sludge & carbon buildup around the piston? Could you test those caked oil control rings in a solution of BG EPR and oil up at operating temps? Keep up the great work!
@TheDfphotography
@TheDfphotography 5 лет назад
I like the video, I would like to know if we should remove the screens out of the new shafts before install?
@HumbleMechanic
@HumbleMechanic 5 лет назад
No they are supposed to be there
@neokix1265
@neokix1265 5 лет назад
I don't own a car, and when I do in the future, I won't be an Audi, hell I am more of a motorcycle guy, and not intended to disassemble an engine. But I watch it anyway and I loved it. Why indeed...
@zoltanr15
@zoltanr15 5 лет назад
Where can I find fome assembly drawings of VW family engines? Videos like this always make me curious. I like me some assembly drawings.
@tollygul12
@tollygul12 5 лет назад
best case is ETKA parts catalogue
@elwoodkingmaker8343
@elwoodkingmaker8343 5 лет назад
Cast iron block? Balance shafts? Side main caps bolts? Chain drive valvetrain? And still failing so miserably? What the hell?
@turboshottho
@turboshottho 5 лет назад
Don’t forget forged crankshaft
@adriperry1
@adriperry1 4 года назад
Hi I just rebuilt the same engine but am having a hard time with the exhaust camshaft once I mount it it wont move
@HumbleMechanic
@HumbleMechanic 4 года назад
Is a valve hitting a piston?
@adriperry1
@adriperry1 4 года назад
@@HumbleMechanic I put the crank at tdc. I'm just little confused about the 4 pins and rotating the cam 4 times
@stevesje71
@stevesje71 5 лет назад
Excellent very informative video! VR6 r32 engine tear down next? 👍
@vincentbumstead1541
@vincentbumstead1541 5 лет назад
This is good to watch as my 64 plate S3 with 40000 miles and full Audi service history is in having a engine rebuild now , Apparently it's a big end knock , been quoted 2450 for the rebuild which is much cheaper than the silly money Audi wanted to replace the engine
@rdperformance8697
@rdperformance8697 5 лет назад
What for are the balance shaft’s ? Excelent video
@HumbleMechanic
@HumbleMechanic 5 лет назад
Smooth out how the engine runs
@bmwx530si
@bmwx530si 5 лет назад
Thanks Charles; I’m loving this TSI video series!
@cfriday
@cfriday 5 лет назад
Awesome video HumbleMechanic! I'm having a low oil pressure issue also. Here are the steps I took so far. 1)Replaced my Balance Shafts. Found the screens broken but not clogged. Checked the Cambridge and screen came out. (I was told that Audi did a service bulletin to take screens out since they will cause issues and its ok to have them out) Reused it without screen. 2) Reassembled and flushed with new oil and then replaced with more fresh oil. Still getting low oil pressure. 3) Removed oil pan and no grime or dirt or shavings found. 4) Removed oil pump and found a little piece of silicone and some small pieces of plastic but again no major blockage. Oil pump looks to be in great condition. Anyway to check to see or know when an oil pump is going bad? Could you do a teardown on an oil pump and see if a failure could be cause by an internal part on it? Thanks, Chris
@8116tm
@8116tm 5 лет назад
Love the video. Maybe make a sub-series to your videos on Mech. issues and teardowns of various VW engine/transmission types. Would love to see a teardown/issues comments to look for on VW TDI engines - ALH compared to BEW and the newer ones. Although VW no longer sells 'em, a lot of the owners treasure them and will probably take 'em to their graves.
@unggrabb
@unggrabb 5 лет назад
Engineering is wonderful. Imagine the design process and considerstions. Were do we put? That would be too heavy... that will be in the way of "my balance shaft drive". How heavy gage chain do we need for cam shaft. Do we need crossnolted bearings? Interesting to watch teardown. I had the feeling on learning, absorbing information and tios that somehow, someplace will come in handy. Thanks for a great video
@victorwickwire1305
@victorwickwire1305 5 лет назад
I would like to see this engine rebuild video.
@EppingForest304
@EppingForest304 5 лет назад
Interesting video... I enjoy seeing which components break or wear out
@ew4206
@ew4206 5 лет назад
Max tech, min quality, the modern motor vehicle.
@johniejones8411
@johniejones8411 5 лет назад
engine tear down that's the deal. my overall HumbleMechanics..
@scottm7878
@scottm7878 5 лет назад
After watching both videos on the teardown of this engine , I cant believe the over engineered complicity or the outrageous amount of plastic parts . Even you wear yourself out pointing to the bad designs and failure points in this engine. This engine shows it is built to fail . Never for me !
@centralsunproductions3842
@centralsunproductions3842 Год назад
hey thank you for doing this video I was having trouble getting the mains off I did not know there were side bolts. I am used to old v8s and flat four vw's I will watch your other videos as I reassemble this engine
@casselc9
@casselc9 5 лет назад
working with this guy would be such a drag
@wileecohagen
@wileecohagen 4 года назад
Can you use a 5 valve 1.8 liter head on the 2.0t engine?
@jasonshortphd
@jasonshortphd 5 лет назад
Awesome video. Never done this on a TSI. Great to get to see the process with your commentary.
@bigdaddymak1439
@bigdaddymak1439 3 года назад
Man you're a better man than me working on VWs!! Kinda wish they'd concentrate on over engineering their quality!!
@beniaminrolea8891
@beniaminrolea8891 5 лет назад
One of your best videos, Charles ! Thank you for all ! Charles, you look tired: please take care of you, don't work too hard. Greetings from Montreal, Canada !
@HumbleMechanic
@HumbleMechanic 5 лет назад
Haha thanks for the kind words. I actually feel better today than I have in many years. 😜
@beniaminrolea8891
@beniaminrolea8891 5 лет назад
@@HumbleMechanic You see? Take care of yourself even more !!! Just do nothing than sleep for 36 hours...
@HumbleMechanic
@HumbleMechanic 5 лет назад
Hahaha man I wish. Too much rad stuff I want to do.
@nextlevelsawdust3104
@nextlevelsawdust3104 5 лет назад
Nice and professional, Thank you very much! waiting for the video how do you put them back.
@philgamboa2906
@philgamboa2906 3 года назад
Thanks for these videos! Been watching and learning a ton from them! My son bought a 2014 Jetta 1.8L Turbo (I guess this is the MK6 - :) still learning here). He got a CEL a month ago and took it into a local VW dealer. They said timing chain, tensioner, can shafts (2 of them), and a spool valve needed to be replaced. The repairs was $4k+. After getting the car back, it now has beeping oil light. After doing spending $4k+ and still having issues, I decided to try and figure things out myself. I did an oil pressure test and pressure is really. When engine is warmed up, oil light comes on when idle, goes away around 2000-2500 rpms. I’ve replaced both oil pressure sensor switches, did oil/lifter. Dropped pan to inspect pickup tube and pan. Didn’t see anything unusual. Cleaned them both out. Put it back together, same issue. I took the oil pump out thanks for this video (was able yo see how it comes off). I don’t know what to check for after disassembling the pump. I have one on order. During all this, I found a coolant leak in the radiator and have that on order as well. My question to you - while I have the pan/pump out, is there anything I can check while I am waiting for the parts to arrive? Could I check the rod caps/inspect bearings with the engine in the car? With the oil pan dropped, I can see some of the caps. If it makes it easier, I can share some pics. My email is pgamboa@yahoo.com Trying to be a good dad and help my son out figure this issue out and not spend more $ with the dealer.
@golgo2888
@golgo2888 2 года назад
Did you ever figure it out?
@zubair786007
@zubair786007 2 года назад
Replace both Intake and exhaust balance shaft. Also, Replace Cambridge. This should resolve the issue. change the oil too often in these engine, every 3k miles.
@C63-AMG
@C63-AMG 4 года назад
hi Charles you doing good work for us as upcoming engineers and I appreciate, I have a q5 with the same engine that broke its intake manifold at cylinder 4, car had a terrible misfire customer brought it up and I changed the manifold with another same one fitted fine but still there was a misfire at that cylinder, so yesterday I took off the cylinder head and I had one bent intake valve, went down deeper to inspect the pistons and they look great according to me, though everyone at the shop told me to have them changed because they are a common problem in TSI's, but mine look great. please advise me, only problem I found myself was the valve which prolly bent from a piece of the broken manifold. plus I cant find the pistons locally in Kenya. please get back to me when you see this.
@azariayehezkel9064
@azariayehezkel9064 5 лет назад
I like this video Simple and easy to understand
@user-sn4ue6ex4b
@user-sn4ue6ex4b 5 лет назад
Great video..now i know why those cars has very low after sale value ..i don't know what happened to VW engineers to make a failure engines like that i wonder why they insist to put a plastic parts inside the engine !!!
@burr01
@burr01 4 года назад
more details on oil pressure lights would be great
@christophervankleeck9273
@christophervankleeck9273 2 года назад
Your videos are really helpful. Clear speaking, good clear video. One question I have, is what methods to use when attempting to remove a seized balance shaft, particularly the intake side, when the engine is still in the car and the water pump sprocket bolt can't be removed?
@HeroNinjaClan
@HeroNinjaClan 5 лет назад
please please please take apart a performance engine like the V10 from the S6/S8
@HumbleMechanic
@HumbleMechanic 5 лет назад
If I can get one I will!
@HeroNinjaClan
@HeroNinjaClan 5 лет назад
@@HumbleMechanic thank youu! I love these engine teardown videos, they're always really informative. One thing I would possibly suggest is to have a little note at the bottom of the screen that describes that part you took out so that inexperienced viewers have a better time following along. Some things that seem basic to you may go over some inexperienced viewers' heads, so little notes at the bottom that say "the water pump circulates coolant throughout the engine to keep temperatures low; vw and audi water pumps have been know to leak coolant onto the timing belt, causing premature failure" or something like that would help tremendously in my opinion. I would be happy to make an animation for you that briefly shows notes like that in your videos, although this is just an idea and these teardowns are already great :)
@FourRingsAuto
@FourRingsAuto 5 лет назад
How about an RS4 V8? I pulled mine apart over Xmas to rebuild it and filmed the process. Just need to upload it to my channel. Not sure if there's enough interest though and how long to make the videos. Maybe episodes/ series?
@HeroNinjaClan
@HeroNinjaClan 5 лет назад
@@FourRingsAuto I'd like to see that as well; the W12 too would be awesome but the W12, like your V8 and the S6/S8 V10, is very rare
@FourRingsAuto
@FourRingsAuto 5 лет назад
@@HeroNinjaClan agreed very rare. Sub to my channel and I'll start putting something together. Cheers
@kenabi
@kenabi 5 лет назад
timing tensioner aside, i was thinking the bottom ends of these might be okayish till you got the balance shaft quirks.. just nope. these things are a little too... finnicky, for me to consider them long term viable.
@stevenfarley6909
@stevenfarley6909 5 лет назад
I work on these engines all the time. I have heard about the balance shaft issues but I have never seen it. I have seen the guides on the shafts chain break and cause crazy vibs but I never saw the balance shafts causing an oil pressure issue. Was that a still in warranty problem or a high mileage issue?
@McDiezel-iu9sv
@McDiezel-iu9sv 5 лет назад
So many small bits of plastic stuff everywhere. Engines have really become mechanicly unfriendly the last 20 years. And there engines had a service interval of about 20000 km (12500 miles) and I don't think it was annually either. It is every other year and 20000 km today. That is way too much with all these small filters and part that needs good oil pressure. Nice vid @Humble, I really enjoyed it!
@cjb8993
@cjb8993 11 месяцев назад
Golf R (APR Stage 2) owner here. Spun a bearing month or so ago, it's in the shop getting a new engine, what a shi* show! 9K later I might add.
@HumbleMechanic
@HumbleMechanic 11 месяцев назад
OUCH!
@esquire925
@esquire925 5 лет назад
Nice video! Any chance we can see an FSI or TFSI teardown?
@HumbleMechanic
@HumbleMechanic 5 лет назад
Depending on who you talk to, this would be considered a TFSI because it's an Audi engine. The BPY would be a cool teardown
@jahndolo
@jahndolo 5 лет назад
@@HumbleMechanic do a bpy please
@barneyencinas8013
@barneyencinas8013 3 года назад
Thank you for the video on the 2.0T engine, I had a piston failure on mine and had to put in a new block, my question is it ok to leave out the oil strainer screens on the balance shafts and on the servo hub that goes on the cams, the engine kit came with a new servo hub that has the oil screen already installed. Many Audi mechanics have said to remove the screen out of the servo hub before installing it because the screen will let go at about 80,000 miles and create a blockage taking out the cam bearings.
@MURATSEYİTHALİLOĞLU
@MURATSEYİTHALİLOĞLU 3 года назад
Are these performance bearings different from normal car beds
@jeffbankston8806
@jeffbankston8806 5 лет назад
I love these videos so much performance stuff on here this is where the money is made. This is the day to day grind
@12345678uygfcxdrtghn
@12345678uygfcxdrtghn 5 лет назад
what do you think about removing the balancing shafts? [one fellow youtuber did this on his focus to gain a lil more hp]
@HumbleMechanic
@HumbleMechanic 5 лет назад
In this engine, not worth it. I did a balance shaft delete on a TDI. The extra vibration was annoying. LOL Not horrible, but not awesome
@FourRingsAuto
@FourRingsAuto 5 лет назад
Plus you'd have do something on the inlet balance shaft to drive the water pump still. I agree not worth the hassle.
@Xyzz-tt7qs
@Xyzz-tt7qs 5 лет назад
Are the new 2018-2019 2.0 TSI & 3.5 VR 6 FSI improved & reliable compared to old 2.0 TSI & VR6 FSI ?
@mt1885
@mt1885 5 лет назад
Hi HumbleMechanic great video, I noticed on a lot of Euro centric autos as well as KTM/Husky using Torx fasteners. Is there a particular reason over not using traditional metric allen heads and/or metric hex head bolts?
@Jan_Seidel
@Jan_Seidel 5 лет назад
In fact on TSI and TFSI engines is the cause for high oil consumption totally undersized oil swiping rings on the pistons. They have half the size the normally would have. Reason was the pity full attempt to reduce friction to gain more horsepower. Downside was the the oil bores clogg up and oil gets into the chamber and burned. So when rebuilding: get the channel for the oil swipe ring to a normal size, resize the oil bores in the channel and put normal swipe ring into the engine. It makes no sense to keep the original setup as tests have shown that we talk about less then 2-3 hp due to less friction. And you can expect to due all the fun stuff again somewhere between 50.000 and 100.000 miles as the swipe ring cloggs up again
@meeterhead462
@meeterhead462 5 лет назад
Nice tear down .. i have an Audi B7, S Line, 2.oL FSI motor. I believe my engine is very similar . I would like to see a breakdown of that engine for sure . Very nice presentation in this video, i look forward for the next . Keep em coming.
@urbandadtv
@urbandadtv 4 года назад
love this video, learning so much just by watching and amazed of how everything works. you do a great job of explaining things.
@HumbleMechanic
@HumbleMechanic 4 года назад
Thank you!
@stu0500
@stu0500 5 лет назад
Keep up the awesome work Charles.
@AMGTOM
@AMGTOM 4 года назад
You're really a cool guy and tech humble mechanic and your videos and explanations are so well done. Continue the good job..
@HumbleMechanic
@HumbleMechanic 4 года назад
Thank you so much
@mushy_GLX
@mushy_GLX 4 года назад
Hi there, great vid indeed thanks. My Audi had a oil pump pressure issues, car is now in the garage to replace shaft and oil pump. Mechanic said engine should be OK even though I drove 2 miles after warning light came on.
@danielmayer2673
@danielmayer2673 4 года назад
Do you have any videos of how to change rocket cover casket on a 2006 VW PASSAT 3.2 LITRE
@psiturbo
@psiturbo Год назад
Would you know the part number and/or tool to remove the balance shaft tile bearings? (the ones accessible through the expansion plug)
@whirltech8031
@whirltech8031 Год назад
11:00 I've also heard of the o-rings on that plastic insert losing their elasticity and allowing oil to bypass back to the pan, causing oil pressure issues. If you're high-mileage, probably a good idea to replace the o-ring or whole assembly.
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