3 BRILLIANT REAL IDEAS FOR BOX BAR JOINTS WITHOUT WELDING.. 

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On first sample, the strength to withstand the bending force is depend on those two wood screws and wood quality.

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Why don't you use wood for the straight join as the first try?

Always use Bosch reinforced (professional and not the standard one) which are 3 times expensive than the cheaper, but are safer to use and doesn't smell like the cheaper (Chinese) ones. Also the Bosch reinforced cutting wheel has got rubber washer which hardly slips compared to the cheaper ones which come without washer. In India local mechanics use the cheaper ones and me as a hobby craftsman use Bosch reinforced. In the video he is using the cheaper abrasive cutting wheel on angle grinder which needs to be put an extra washer ( metallic) to prevent slipping of wheels or you have to over tighten the nut which may crush the wheel.

Ý Jii4