Optimal Power Setting is one that gives a consistent and secure weld, while not over melting the metal. So for a jump ring, this would mean that it does not flat top or warped.
To determine the optimal setting for each type of metal and thickness, I welded the jump ring and the try to break it open. I note the lowest setting that I can successfully perform a secure weld, and then I repeat the same weld with a new jump ring, so that we are certain the weld can be consistently replicated.
Here is the chart I have created with my thorough testing. Please feel free to copy and share.
Optimal Power Setting For Micro Welding Table
👉 stonesandfindings.com/optimal...
Multiple Side Welds:
When the jump ring becomes too thick, welding on more than one side is needed. In that case, we have noted the number of welds we must make in order to prevent us from being able to break the weld with force.
Condition of Electrode:
The chart is based on our experiment with a brand new electrode. A rule of thumb is that sharper (or just sharpened) electrodes will emit stronger power, and duller electrodes will emit less power and will require the power setting to be adjusted upward slightly.
Novice or Shaky Hands:
It is worth noting that higher power will compensate a bit for imprecision by shaky or nervous hands. Therefore, for anyone starting out, increase the power setting when practicing. Then, as you get consistent secure welds, gradually decrease the power setting.
Stainless Steel:
I don't have access to stainless steel jump rings that I am certain of their thicknesses. If any of you know the best settings, please share with the rest of us and comment below. Let's help each other. When I get access and can experiment, I will add it to the chart on our website.
In this video, I used the Zapp Plus Micro Welder by Sunstone Engineering
👉 stonesandfindings.com/product...
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Time Stamps:
00:00 Start
00:10 Overview
01:06 3 things that impact power setting
01:34 Type of metal
03:02 Thickness
03:55 Electrode
05:41 Definition of optimal
07:31 Results
09:33 Welding with argon gas
11:16 End
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Full disclosure
About us: Stones And Findings is a wholesaler of premium jewellery components. We supply many stores that weld permanent bracelets. Our chains and components are high quality and well made (all 925 silver chains are made in Italy and gold filled chains are American).
You can shop our extensive collection online at wholesale prices by first creating an account (you do not need a business license). You will get instant access to prices and shopping cart at the bottom of this page:stonesandfindings.com/my-acco...
Note on Micro Welder I have used in this video:
Orion Micro Welder mPulse 30 is made by Sunstone Engineering, in the USA. Stones And Findings is a premier licensed distributor for Orion Micro Welders.
You can purchase it here 👉 bit.ly/orion-micro-welder-sf
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🌎 If you are located elsewhere, you can email me and I'll find the licensed reseller in your country.
#welder #jewelrymaking #welding
27 июл 2024
