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AC Cable Size & Voltage Drop Calculation. Sizing of ac cable. 

Electrical Engineering
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Hello everyone, this video is about calculating the size of ac cable for your application.
I have explained it with an example. After watching this video you will be able to calculate cable size and voltage drop for your project or application.
#electricalengineering #electrical #solar #powersystem #cables #engineeringknowledge #engineering
Cable Sizing
1) Factors affecting the current carrying capacity of the cable.
a. Temperature
b. Cable laying
i. Induct
ii. In-ground: depth and thermal resistance of the soil.
iii. In open-air
c. Distance between the cables
d. Cable grouping factor
2) Calculate the full load current of your system
I = (Power in W)/3 x Voltage x Cos) for 3 phase
3) Calculate the correction factor K.
a. Depending upon your laying consideration whether it be underground or in open air or duct, select the correction factor from the cable datasheet.
b. Consider temperature factor for air or ground as per your application.
c. Consider the grouping factor if there are any existing cables or you have more number of runs of cable for this application.
d. Consider cable distance factor, generally speaking, consider 130mm to 200mm distance in between 2 cables. Refer datasheet for more details.
e. Soil resistivity factor if you are laying underground
4) Divide your full load current by K.
5) Find the cable that can provide current equal to or above the current value calculated at step 4.
6) Check voltage drop for that cable by formula,
Voltage Drop of Cable = (1.732x Current x (R cos +j sin) x Cable Lengthx100) / (Line Voltage x No of Runx1000)
Note: If mV/amp/m value is given on datasheet of cable then simply multiply that factor to your full load current and cable length to get voltage drop.
If the voltage drop is below permissible limit then ok, if not then increase run of cable or increase the size of cable depending upon which is economical.
7) Before finalization of cable,
Check this 2 things:
1. Cable Derating Amp should be higher than Full Load Current of Load.
2. Cable Short Circuit Capacity should be higher than System S.C Capacity at that Point.
This you need to calculate fault current or you can get refer to existing cable rating or breaker short ckt current rating.
Thank you for watching it.
In case of query or feedback write in comments or
mail us at sajid.sayyad3@gmail.com
Follow on Instagram: @electrical.engr
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15 май 2020

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Комментарии : 80   
@infosolartechindia1498
@infosolartechindia1498 3 года назад
Sir your channel is transparent + up to point information. I have seen many courses, RU-vid channel, institute(charging 35-47000) but the content you are giving is really amazing . I thank u from all young fresher's how don't have money to spend on courses and institute. I not joking , anyone can check any courses, RU-vid channel you will not get this level information.
@praveensundaram9636
@praveensundaram9636 3 месяца назад
Well explanation, ur great 😊
@muhammadabduljaleel1811
@muhammadabduljaleel1811 2 месяца назад
Very nice explanation
@santhoshkumarmanne1565
@santhoshkumarmanne1565 8 месяцев назад
Good
@FaheemNawazwarangalwaale
@FaheemNawazwarangalwaale 2 года назад
Great teaching skills bro
@khuranasa90
@khuranasa90 3 года назад
Nicely explained.
@gladsonjohnson4473
@gladsonjohnson4473 11 месяцев назад
Well explained ❤
@sivatejakulukuri9612
@sivatejakulukuri9612 3 года назад
Nice information thanks sir🙏
@sheshadrins2572
@sheshadrins2572 2 года назад
Great job
@avinashchoudhary4857
@avinashchoudhary4857 2 года назад
great video
@dineshkumbharwar1886
@dineshkumbharwar1886 3 года назад
Nice Videos. I like the clarity you keep in providing the details. Thanks for adding such insightful videos on the ore part of the electrical engineering.
@electrical-sajid
@electrical-sajid 3 года назад
thank you. do SUBSCRIBE & Share for supporting us.
@SHVideo6
@SHVideo6 2 года назад
Amazing
@gurbakshsingh8261
@gurbakshsingh8261 2 года назад
I appriciate your work pls add 2 more topic along with this 1. Slection of earth cable 2. Selection of circuit breaker. Moreover isolator for switching purpose. Look forward to you.
@SantoshOYadav-xs2mu
@SantoshOYadav-xs2mu 2 года назад
Very nice video. Explained very well. Keep it up
@sgraghavendra8696
@sgraghavendra8696 2 года назад
Nicely explained in the Video !! Pl give references of standards.
@bmg7862
@bmg7862 3 года назад
Truly Impressed, because it was certainly best explanation all over RU-vid.Thank you,Please keep posting. Do post a video about ring main unit(RMU)System.
@electrical-sajid
@electrical-sajid 3 года назад
Sure
@ashishmahajan7223
@ashishmahajan7223 Год назад
Two questions here 1. what if the fault current is 50ka, we need to consider a= sqrtt*Ish/k, then cable size increases 2. Secondly while doing the calculation for resistance and reactance you directly took the value but length is 200m so we need to calculate r & x for 200m since value in the catalogue is ohm/km Kindly clarify please
@dhananjayrajole.7003
@dhananjayrajole.7003 8 месяцев назад
Nicely explain. Thank you for the video. I have a question that is what about the distance we have in given?
@maryamyaseen6690
@maryamyaseen6690 Год назад
Thanks
@allinonechannel276
@allinonechannel276 3 года назад
Nice explanation bro
@electrical-sajid
@electrical-sajid 3 года назад
Glad you liked it
@mudasirhashmi8907
@mudasirhashmi8907 3 года назад
The video is really well explained. At the end you have given us notes, Can you please explain as per that point by point.
@sunmitraresources9641
@sunmitraresources9641 2 года назад
Thanks. Your videos are very easy to understand. Can you please make video for Solar Earthing details for conductor selection, size of conductor. Conductor for LA earthing, Conductor for dc, Conductor for ac etc
@animishgodse2636
@animishgodse2636 2 года назад
Nice video Sir, Similarly Explain the Voltage drop calculation for cable lay in air
@electrical-sajid
@electrical-sajid 2 года назад
It will remain same as derating factors I considered in this video is 0.95
@shubhamshrirao6218
@shubhamshrirao6218 Год назад
Thanks for such an informative video. can you please tell us which standard do you follow for calculation I mean IEC, IS, or any other standard?
@TheJoypool
@TheJoypool 2 года назад
thanks for the very informative vid my question could be relevant but in an undirect way as it is about load calc and in particular for water heaters in bath room is there any reduction factor for example if you hav 4 of them 1000 watt each would you take it as 4k or is there anyway to reduce that thanks again
@sheetalsdm
@sheetalsdm 2 года назад
Could you explain about short circuit current capacity for electrical control panel (SCCR)
@CSRaju-jg2rb
@CSRaju-jg2rb 3 года назад
Very well explained, could you please make a video for Short circuit current analysis for circuit breaker selection for motor loads or MSB boards (main switch board / LV switch gear panels)
@electrical-sajid
@electrical-sajid 3 года назад
Kindly refer to my video about, design of solar LT panel ... it is 1MW solar plant design video no. 2
@umairumi2621
@umairumi2621 9 дней назад
What about in overhead cable
@3iSchooling
@3iSchooling 3 года назад
which manual do you could you please refer the book or link please
@noelfaithfulkari2857
@noelfaithfulkari2857 2 года назад
Thank you for the wonderful video. I want to know which cable chart was used for this whole calculation?
@electrical-sajid
@electrical-sajid 2 года назад
Polycab datsheet
@kulkarnir93
@kulkarnir93 Год назад
What for the multiple motors when connected with single transformer
@shamsulislam5682
@shamsulislam5682 2 года назад
Thanks for the video content. This is helpful reference. I just noticed that during voltage drop calculation, you put full load current 139Amp instead of considering with correction factor 142Amp ??
@electrical-sajid
@electrical-sajid 2 года назад
It is correct from my side
@moesadr3342
@moesadr3342 10 месяцев назад
Would anyone be able to recommend a VOLTAGE DROP CALCULATION video for 3-phase systems and CEC (Canadian Electrical Code), please?
@amanullahkhan4402
@amanullahkhan4402 2 года назад
Hindi aur urdu me hoti tu bahut achha hota.
@roshanshrestha9182
@roshanshrestha9182 2 года назад
sir, i have the load of 200 kW what is the choice of voltage level? how to calculate the cable short circuit ?
@angadbarth
@angadbarth 3 года назад
Can you make a video on an open air ac cable voltage drop wire selection wher the temprature goes above 45 deg in the summer & in to single digits in the winters
@electrical-sajid
@electrical-sajid 2 года назад
I have mention the parameters in this video itself.
@iamnobody3464
@iamnobody3464 2 года назад
Make a video on breaker selection
@electrical-sajid
@electrical-sajid 2 года назад
Soon
@aarz4333
@aarz4333 3 года назад
How to calculate the cable size if the cable is going to be installed both in trunking tray and also underground ?
@electrical-sajid
@electrical-sajid 2 года назад
Same procedure, just according to depth of your trench consider the grouping and correction factor. Rest remains same
@sudhansusamal8886
@sudhansusamal8886 2 года назад
How to calculate the de rating amp of cable
@ravitv177
@ravitv177 2 года назад
Hi Sir, Thanks for the information and I have a doubt that for resistance and reactance in cable data sheet is for 1km and u have taken a length of 200m So we need to divide the R and X for 200m know? What's ur suggestion?
@electrical-sajid
@electrical-sajid 2 года назад
Try to get cable datasheet Or you may refer similar cable, another standard company cable datasheet
@mathiasnicola254
@mathiasnicola254 3 года назад
Hi, thanks for your video. I have a question. How can I calculate the cable size between a 175kW ABB inverter and a 2640kVA substation? The length of the cable should be 120 m and the soil thermal resistivity coefficient for that area is 1,5 (m*K/W). Also, there are four such a cables in one tranche and I need to find out the minimal distance between the cables in the tranche. I watched your video and I managed to calculate a 240mm cable but not sure if I did it right. Please give me your comments.
@electrical-sajid
@electrical-sajid 3 года назад
hello Mathias, yes I can say that your cable size is suitable. for the distance between the cable refer the data datasheet. consider almost 2xDiamater of cable distance between each cable sideways.
@mathiasnicola254
@mathiasnicola254 3 года назад
@@electrical-sajid Thank you. That was very helpful! I guess that this required distance obeys to avoid interference of each cable magnetic field among, other reasons.
@electrical-sajid
@electrical-sajid 3 года назад
@@mathiasnicola254 yes check it on cable datasheet as well.
@rameshnakul3209
@rameshnakul3209 Год назад
how do we consider the starting current of the motor and also the overload current in the motor
@electrical-sajid
@electrical-sajid Год назад
hi, this calculation was provided for ac cable size for solar application. In motor case kindly consider the rated current of the motor & Short ckt current.
@khuranasa90
@khuranasa90 3 года назад
If cables having more no of bends whether it will affect on current carrying capacity?
@electrical-sajid
@electrical-sajid 3 года назад
The bends do not actually affect the current carrying capacity. It will lead to mechanical stress on the cable, I.e. it can get heated at the bending points or even lessen its life. Losses in cable may increase.
@wahab.s
@wahab.s 6 месяцев назад
Dear how sin@= 0.6? Its really confusing
@litvramu907
@litvramu907 Год назад
can i bend AC cable 16m2 from inverter to the grid to S shape? Will there be an affect?
@electrical-sajid
@electrical-sajid Год назад
Consider the turning radius Rx8 There will be no effect
@somnathroy8803
@somnathroy8803 3 года назад
Sir I want to create a network 1000Km by cable so how much voltage and Ampere and cable gage we are need??
@electrical-sajid
@electrical-sajid 3 года назад
Somnath share all the details, voltage of the system, underground or duct laying? any existing cable? application of the project
@goldenrayrenewableenergy55
@goldenrayrenewableenergy55 3 года назад
Have calculation pdf ?
@muhammadwaqarshah7683
@muhammadwaqarshah7683 3 года назад
Dear how to calculate the reactance value that sinø=0.6
@electrical-sajid
@electrical-sajid 3 года назад
The details you will find on the cable manufacturer datasheet
@ranjan1436
@ranjan1436 3 года назад
Why you have considered FLC as 139 A when the actual current after derating, the cable has to carry current is 142A?
@electrical-sajid
@electrical-sajid 3 года назад
Full load current is 139A. The maximum current that will flow is 139A. 142A is the capacity of the cable. It means that your cable capacity should be atleast 142A, after laying and considering the derating factor it can carry 139A
@nadeemasif2406
@nadeemasif2406 3 месяца назад
what is no of run?
@electrical-sajid
@electrical-sajid 3 месяца назад
It is number of cables
@Craziestnewindia
@Craziestnewindia 3 года назад
Share excell file
@kousikakumarasok3451
@kousikakumarasok3451 2 года назад
Length of the cable is not included (200 m) in calculation, Please explain
@electrical-sajid
@electrical-sajid 2 года назад
I have included, timeline 8:43..do check
@umerfazalkhan8095
@umerfazalkhan8095 3 года назад
Sir, the Answer is 4.3%, not 2.2 % can you double-check please
@electrical-sajid
@electrical-sajid 3 года назад
Yes you are right, I checked answer should be 4.3 %. I did some error during calculating the answer. Rest all is correct just the end answer should is 4.3%
@psengineers9357
@psengineers9357 3 года назад
data sheet not visible clearly
@electrical-sajid
@electrical-sajid 3 года назад
Choose better resolution
@arun4846
@arun4846 Год назад
Thanks
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