Assembling a Kawasaki 650 X2 ,Sx,Ts jetski Engine and how to Lap a Lightweight aluminium Flywheel 

Probably one of the best videos on putting a Kawasaki engine back together. Keep up the great work and the subscriptions and views will come. Be awesome to see some videos on pump rebuilds, midshaft bearing rebuilds, common carbs like mikuni 38, 44, 46 rebuilds, etc. Again excellent informative video!

Great video! Love all the ski videos!!! Maybe do some vids on electrical stuff on the skis like checking stator, CDI and basically everything else electrical!

Thank you this helped a lot

just got me a 89 650sx rebuilt motor thanks to your video great help thanks dude!

Was waiting for the part when u put the coupler on and it was edited past. Great video but I have a broken coupler and am looking to change it out.

Enjoyed the video, but I would’ve appreciated to see the removal and install of the crankshaft coupler that suddenly appeared at 18:40

Awesome share and im learning how to for my 750 small pine Kawa, now question can a bigger motor be install in 92 super sport xi

Thank you for sharing

Great Video

Great video! Do both piston rings face the same direction or opposite?

Good tips. Thanks. Now I have more stuff to buy. 🤣 😵 Me, realizing I don't have a flywheel holder! 😩

Another video idea, make a cylinder porting video for the 650/750s. Explain the science behind the different castings even though it's a 650/750 black cylinders vs silver why everyone perfers silver motors over black and the 750s why no number cylinder are more desired than numbered 22 etc. Then show how a port process goes and what your looking for. Bad port jobs vs good port jobs. to much off to little off, what that does.

This crankshaft and cases look so much like the Yamaha waverunner 650.

18:39 that was a cool trick

Awesome video I was wondering if a1997 750 SS is basically the same? You'd machine the head for me I put it back together it was running awesome. I took it up to lake Powell and the engine was seized have no clue haven't had time to pull it out to find out.

Great Video!!! Would love to see similar content (takedown/ assembly) for a Kaw 1100... Long story short, I might need to do a rebuild on one :-/

How do the valve reeds go on these? I bought a motor without them and sourced them separately. There's a small hole on the center edge of them. Does the whole go toward top or bottom? Any help is appreciated thanks.

Using that belly to hold the block puts food on the table as much as it takes it off lol

Hello mate. Great video but I have a similar motor that is making me crazy. works great when at the hose but fails me when I go to the river. After say 10min its boggs and dies. Could you help me out with values for vaccum lines?

I didn't catch you mention the orientation of the rings on assembly. Are the gaps 180 degrees apart and does it matter where the gaps are located when you put the head on?

I noticed you put the head gasket on dry, how's that workout for you? Would you have any information from Kawasaki on that topic.. have a great day I enjoy watching you do what you do.

If a guy can rebuild a zero turn mower transmission, can he rebuild one of these motors?

Awesome video man !!

i love to watch this and do you have sxr 800 engine rebuild?

Great video man! Are the torque requirements the same for a 1997 Kawasaki SS 750?

Is this video a good guide to assemble my JH 750 C from a ZXi? Many thanks

Excuse me, what measure do you use in the tool to adjust the torque, when you say 11 and then 22. I am from Argentina, good video!!!

Could you please show me (us) how port a 650sx cases??

Theresa torque sequence on the head for a reason

Hi for a RAD aluminium no charging Fly Light Wheel for 650 SX Kawasaki Motor do you put 3 Degrees or 5 Degrees were is the best point Thanks

Hey man, thank you for all your videos. Have been a life saver 🙏🏼 Putting my crank back together, do you know anything about the alignment pins and the alignment rings? My 88 650sx had a “half ring” alignment ring inside. Do I need to reuse it or can I get away with just using the dowel pins and some sleeve retainer compound? Thanks in advance!

Do a rebuild video on GP 1200r power valve

Very informative specially about the lapping of the flywheel before torquing. Just one question is all the specifications apply to 650 SC model.

Any Seadoo engine rebuilds planned?

Hey I have a 89 650sx with a 94 750XIR engine in it. I’m noticing water coming from from the cylinders. I pulled the head and exposed the pistons and still see water coming out. I noticed water spewing from the exhaust manifold and figure its time to replace some gaskets. I figured i would replace the head gasket as well so i pulled the head. However, I still notice water coming from the cylinders. Is it possible to have water get into the crank case? Please keep in mind i had great compression. Motor ran just wouldn’t idle. I was leaning towards crank seals but I ended up noticing a water issue! PLEASE HELP.

Awesome video, I'm rebuilding a Kawi 750 motor, any major procedural differences from what's in this video?

Thanks for this! I usually use 1211 or Yamabond on the stock metal head.....thoughts?

Gostei vou montar 650 ts

Awesome video... I have a question for you, maybe you could help, I have replaced my crank seals and other gaskets. If the gasket that goes in between the crankcase and the jugs was leaking, could that cause a run away condition? I have replaced every gasket and seal on my 750 besides that gasket and the head gasket. Compression check is 135psi for both.

How do you remove drive shaft from Kaw ts 650

Are there inner seals that need to be replaced on the crank? I have a 96 KAWA 750 SS, thanks for the great video!

Can i use a 2005 yz250 rod on banshee crank? Or could it be done?

Hey no sure if you will see this in time but i have a race tomorrow and cant get my 1991 750 X2 to start.. If i drop my positive lead from my starter straight to my battery it will turn over. I have already replaced my solenoid and regulator inside the elctrical box. But im at a loss for what else to try.. Hitting my start button i get no click no noise whatsoever.

Great help! Needing to replace my pistons. The damage doesn’t look to bad to where I need to bore but I was wondering what you would recommend? Piston size says .50 on it so I’m guessing it hasn’t been bored? It is a west coast aftermarket top end. Not sure how far I could or should bore out? How far is that jug bored out?

is it okay to put assemblee goo in the crankshaft bearings and wrist pin bearings? Also, can I put gasket sealer with the crank bearings sit?

Great video be the electronic are confusing I’ve been trying to put my 89 650 sx stator back together and can’t find a five wire stator anywhere should you know any way I could make it work with a 4 wire stator or where to get a 5 wire!?

Good afternoon, I have one of those machines with a problem. maybe you can give me a hand

What torque wrench do you use?

I have a question what should I do about my jugs because some went through the piston and Mark up the walls.

Did i miss where he mounted the stator

What case sealant do you use?

I'm trying to seal an ultra 300x set of cases and the repair manual says to not apply the liquid sealer to the crank journal area. One end of the case/crank takes a seal but the other end does not. If I don't apply sealer to the end without a seal, won't it leak?

Hey! I'm looking at Kawi 650sx and the owner says it probably needs a new top end. Apart from the top end kit, what materials/resources would you recommend me using?

Is the green assembly goo ok to use? Or is it too heavy of a tack? Thank you!

Do you have a link for the tool that you use for torking de cilinder?

Can u do a custom wiring harnass video?

At 6:00 when you drop the crank in, is there a key that aligns with the middle bearing and the case? Or does the hole between the oil galleries remain empty? Pulled mine apart and can’t seem to find anything that would go there. Thanks!

14:26 what do you mean by make sure the pins are facing the intake? What pins

How did you get those cases so clean? (Water jackets and all)

this vid has more adds then bolts on that engine. good video tho

Where do you get your pistons, rings, bearings and seals?

Sbt told me to put case glue on the crank seals. Which rtv do you recomend?

What brand gaskets are you using?

i tried a head gasket and it still stalls after 2 minutes then starts right up after i dry the spark plugs

What crankcase sealant do you recommend?

my 650sx runs for 2 minutes then stalls and i pull the plugs and water is on the plugs, why?

How much does an engine cost?

I need help with my Kawasaki 900 trim anybody else I know anything about this