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AWS D1.1 Flux Core Weld Test | Dual Shield 

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Today @abwelds shows you how to pass an AWS D1.1 Flux Core weld test. He is using the @everlastwelders Lightning MTS 275 machine. Root, hot, fill and cap plus tips and tricks of the weldtube
Check out www.everlastgenerators.com for more info the machines. Use promo code WELDTUBE for a free torch on select models!
00:35 Prep-Up
02:31 Machine Settings
06:13 Hot Tips by Abe Heat Pad
02:42 Machine Settings
06:13 Heat Pad
09:54 Root Pass
11:35 Hot Pass
13:43 Fills
16:45 Flush
18:41 Cap
22:18 Finished Product

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2 окт 2024

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Комментарии : 173   
@weldtube
@weldtube 2 года назад
👇WeldTube Store👇 www.weldlife.com
@devincrocker2723
@devincrocker2723 2 года назад
Very few people mention to preheat the test plate before welding or not to let the plate get too hot between passes.
@mrnobody5567
@mrnobody5567 Год назад
I aired it out to about 300f-400f with the gouger line when I took my test
@WolfGangFX
@WolfGangFX Год назад
You only preheat metal that is 3/4 inch thick and above. 1/2inch no pre heat needed. If you do you gonna have it dripping down like hell
@thomassheppard3498
@thomassheppard3498 11 месяцев назад
Yeah it's funny I work in the nuclear world where we test out 1in plate and don't preheat it bfor test I don't know why but that's what the do but in the field you have to preheat anything 3/4 are better
@billarroo1
@billarroo1 2 года назад
Also DON'T use "open ended" hand protectors, when doing overhead fluxcore. As the slag falling off will get caught in the open end. Use closed ended "mit" type protection.
@Welddotcom
@Welddotcom 4 года назад
Nice work Abraham 👊👊
@kimchiwelder8410
@kimchiwelder8410 4 года назад
Good job!🔥🔥 nice vertical flux-core👍👍
@medsfromtrees2612
@medsfromtrees2612 3 года назад
Bruh hold up. Am I The only one who caught that abe is doing a duel shield process but selected the "Flux Core - No Gas" setting lol. Good welds either way brotha. thanks for the vid
@walterfletcher6897
@walterfletcher6897 2 года назад
No I was wondering where the “dualshield” came in ?
@billsmith3543
@billsmith3543 Год назад
I scrolled until I found your comment. If you hadn't said it I would have.
@wantutri7225
@wantutri7225 4 года назад
Could you guys do video on demagnetizing pipe or just steel in general for welding, thanks
@MoltenMouseMetal
@MoltenMouseMetal 3 года назад
Don't take the test-welder's equipment for granted when you go in to test. Nothing burns like getting halfway through your root pass to discover the guy before you plugged half the gas-ports in your diffuser with overhead BB's even though the tip and visible portion of the nozzle looked clean. Always pull the nozzle off and make sure the diffuser ports are clean, and that your insulator is in good condition in addition to setting your contact-tip distance. A bad insulator makes putting in your first few passes on a 1" plate test feel like playing Operation, and you end up focusing on not brushing the faces of the bevel instead of watching your bead.
@brwnjohnnysvage7251
@brwnjohnnysvage7251 3 года назад
Waiting for the day you say 3.. hah jk nice welds
@goldeneagle_wld245
@goldeneagle_wld245 4 года назад
MTS 275 EVERLAST big mach. with a small price they kill it with all the fixtures they put it on burn back and inductance very handy
@toddjuneau4702
@toddjuneau4702 Год назад
I preheat 1/2" & above after im all tacked up & set to weld. You dont have to heat it blazing hot but what you want to do is "sweat the iron" meaning you can be in a 115 degree test shop & if you preheat it, i guarantee you will see moisture bleeding out of the plate. What this does is not only help eliminate Non fusion but help the metal filler bond better with the parent metal. When I test on heavy plate or pipe i normally will use a temp stick but you can cheat by when the iron starts smoking or if your testing out on tool steel material it will change colors.Another thing your pre heating for is to avoid "Nickel Inclusions". On a break test they will show up when the parent metal & the filler material are not hot enough to blend in. Always try to run as hot as you can hancle it without blowing "buck shot" everywheres or putting most of your filler metal on the floor instead of your test. Best things most times is following the WPS. I've tested out on jobs where they're so nit picky about heat input that a inspector will shoot your test specimen with a gun after every pass. They will give you a tolerance but most times its not very much. Also don't try to "hog" the iron in, run as many multiple passes in as possiable. Hogging in the iron will alot of times guarantee you to trap slag. Preheat, run as many multiple passes as you can or allowed to do, keep it clean & be courteous to the inspector or the Q.C. They can make or break you on a test for the simplest mistake that is actually passable but still gives them the right to bust you.
@BackFire10mm
@BackFire10mm 3 года назад
Your title says dual shield . What gas were you using with you flux core wire? 75/25 ?
@edstrahan9810
@edstrahan9810 4 года назад
Try using Lincoln NR 232 .068-.072 wire. Use a Lincoln ln-25 box. No gas.
@josebelmontes3157
@josebelmontes3157 4 года назад
I learned alot thru this channel Can you do a 6gr flux i would love it
@aurangzebkhan2693
@aurangzebkhan2693 2 года назад
Not good because backing have there If you make without backing It's will call good welder You teking too much saport Without backing without saport Make weld then I will call good welder
@zerhouniomar1847
@zerhouniomar1847 3 года назад
Thanks Abraham, and what about Fcaw open Root on 2-3-4 G position, with root gap , also with and without ceramic in the back, is it possible?? Is it recommended? Thanks again Bro
@junaedylatif4111
@junaedylatif4111 3 года назад
Over head 4g fcaw please excample thanks
@GamedayStreams
@GamedayStreams 2 месяца назад
Everytime I watch one of these kinds of videos they never cut it or bend it.. I wish they would. The proof is in the pudding
@chappieworkz3288
@chappieworkz3288 7 месяцев назад
Backing strip is will be welded also to the test plate itself or not? Because if pass the root i think it will be welded also.. Anyone can explain? Thankz
@s0lardr0p52
@s0lardr0p52 4 года назад
Is their a video out there for Aws D1.1 1" plate 3g?
@acousticmario6109
@acousticmario6109 5 месяцев назад
It's the same thing just more passes.
@galax338
@galax338 Год назад
Nemaš ti pojma, provar kada se radi pištolj i šoba budu oboreni prema dole dabi se ljepše i bolje formirao provar .....popuna kada se radi tada je dobro šobu gurati naprijed da izbije šljaku..... var ti je pun zajeda i ne ravnina ......
@tripleeathletics
@tripleeathletics 3 года назад
Abe: Flux Core gets Hot, wear a Heat Pad Also Abe: Uses said heat pad to rest his arm on, Not to shield the heat… 🤦‍♂️😂🤣
@splitgalaxygaming8509
@splitgalaxygaming8509 4 года назад
Where can I buy a heat pad like what you show in the video?
@cahndridischannel
@cahndridischannel Год назад
I like this vidio mr... from indonesia
@machinistjalanan
@machinistjalanan 4 года назад
Nice..!! Good job... I like this chanel....!!!
@NoizyBearBearOfficial
@NoizyBearBearOfficial 4 года назад
I loved this test out of all the processes I’ve done, this one was relaxing for some reason. I don’t know if it was the sound or the smoothness of the welds after they were finished but it was my favorite.
@cesarconh895
@cesarconh895 4 года назад
Hard to believe that weld is stronger than the 3/4 inch plate.
@Cwickraw
@Cwickraw 4 года назад
Could you do a 2g horizontal weld test with a backing strip from start to end?
@pitoystv
@pitoystv Год назад
I have a video 2g..if you like?
@milesmoore5422
@milesmoore5422 2 года назад
What up Mr. Cool ? Can't do self-Shield FluxCore ? 232 ? Just like out in the field ? Your an instructor ? Really ?
@DanfordSanga
@DanfordSanga Год назад
Help me to know issually Current please
@ederdnmwelder5979
@ederdnmwelder5979 4 года назад
Deberían hacer los vídeos en Español latino también
@ederdnmwelder5979
@ederdnmwelder5979 4 года назад
Un saludo soy soldador calificado en ASME de Bogotá colombia
@tiptop498
@tiptop498 4 года назад
Aprender English es gratis.
@christiantrivino7270
@christiantrivino7270 2 года назад
Volt a wire please for root a second pass
@nrxhavoc
@nrxhavoc 10 месяцев назад
this dude gotta lay off the bumps
@anangirawan4990
@anangirawan4990 Год назад
How much voltase and ampere do you used and how many gas level do you use ?thanks before. From indonesia
@abdulhamidsalman7961
@abdulhamidsalman7961 3 года назад
Nice video / canyou make 2G butt joint on the ame welding FLUXCORE Thank you
@scottdavis2100
@scottdavis2100 2 года назад
You mentioned weld procedures but didn't say anything about how they arrived at those procedures thorugh testing and manufacturers recommended parameters
@JonRena-r7f
@JonRena-r7f 6 месяцев назад
I’ve got a test tomorrow flux all the way out, no backing plate 1/8” gap 3/4” plate.
@mannyfranco8955
@mannyfranco8955 Месяц назад
Back gouged?
@nelsonsantos770
@nelsonsantos770 3 месяца назад
What if just do a strait stringer?
@memyselfandi6516
@memyselfandi6516 2 года назад
At the welding school i go too they dont allow weaving with fluxcore just straight stringer beads
@riffrockatansky83
@riffrockatansky83 2 года назад
I need a video that shows Flux Core 3G with no backing, if anyone knows of one.
@stuarthunter7620
@stuarthunter7620 4 года назад
Where do you get the heat proof arm shield
@mosharofhossain4801
@mosharofhossain4801 4 года назад
🇧🇩🇧🇩Mig.. welder.. 3G 🇸🇬🇸🇬
@nelsonsantos770
@nelsonsantos770 3 месяца назад
I've done that too, very hot!
@David-mt4qx
@David-mt4qx 4 года назад
Everlast 211si can i weld a 1” plate. ( i want to practice my 3g position) arc weld.
@WELDERMADEHEADBANDS
@WELDERMADEHEADBANDS 4 года назад
Cool video Abe--Let me hook you up with a proper headband set,,,
@WELDERMADEHEADBANDS
@WELDERMADEHEADBANDS 3 года назад
@weldermadeheadbands
@CoopKeith1
@CoopKeith1 3 года назад
My machine won't spark up on Flux mig
@timchau727
@timchau727 6 месяцев назад
BIG THANKS AND APPRECIATES YOU MAN FOR THIS WELDING TEST VIDEO 💯 👍
@chappieworkz3288
@chappieworkz3288 7 месяцев назад
Alright 😎😎👌 Everlast😎😎👌
@hundal475
@hundal475 4 года назад
Please help me job I m India in walder tig and mig(co2)
@dcain32810
@dcain32810 Год назад
You're so close you could lick the plate my guy
@zekegoodwin2782
@zekegoodwin2782 2 года назад
Wearing tests are not going to have backing strips
@BigxL72
@BigxL72 2 года назад
Musta been coming off a bender he was shakey af
@juancarloscastillovargas3883
@juancarloscastillovargas3883 3 года назад
Lastima que la mayoría de los videos esté inglés y no traducido
@liquidmetal778
@liquidmetal778 4 года назад
You guys need to do a nr232 weld with a ln25 feeder
@jesusibarbo3452
@jesusibarbo3452 2 года назад
Agree with u...just stydents trying to impress. I ll be laughing..nr 232. 233...
@mithelashraj5207
@mithelashraj5207 2 года назад
Very good 👍
@pallemaniac
@pallemaniac 3 года назад
Is that ostrich skin on the face shield? Luxury! 👑
@charlesyoung8600
@charlesyoung8600 Год назад
Did he mention the size of wire he was using?
@redblue40rc33
@redblue40rc33 Год назад
I never removed the slag when welding the cap pass.. too many bbs gets on the cap...stays cleaner..never had a problem..11 yrs
@redblue40rc33
@redblue40rc33 6 месяцев назад
​​@@Ivann27 I can't remember...it's been 15 years since I welded....I think it maybe 95 or so..we had miller roller suitcase welders on the shipyard and drilling rigs production yards.....it had 1 thru 10 on the dials..like a 8 what I remember.......could be wrong..I retired from welding in 09....been in a nice factory since then...I adjust according to how the weld sounded and looked as I went..welding with one hand and adjusting knob with the other
@graceperiod720
@graceperiod720 2 года назад
Why is it so difficult to lay in a smooth root pass on the 1inch plate?
@jorgecabrera4736
@jorgecabrera4736 2 года назад
What tipe a wire do you use what Brend
@luisantoniomonroyp2714
@luisantoniomonroyp2714 3 года назад
Hey where i can find those hat you have?
@gracehernandez5478
@gracehernandez5478 9 месяцев назад
where is the cutout and prep for the coupons? SMH
@SerenityChaos1975
@SerenityChaos1975 29 дней назад
Seriously? Prepping the plate is pretty basic but they should be pre prepped for tests.
@jayhorton4462
@jayhorton4462 2 года назад
You should have a video with proper grinding of undercut and clean up in between welds nice vidieo
@ranchroberts5976
@ranchroberts5976 2 года назад
I know that for the root pass the wire speed and volts should be on the higher side for better penetration and because the plate is cold. But as the passes stack, are the settings changed? Is there any benefit to lower wft and volts? Or to keep the same?
@wicklash9065
@wicklash9065 2 года назад
If the heat feels like its starting to get too hot. Most times i just run the same settings the full way through. Maybe just a 0.2 of a volt every two or three passes.
@xiumo1774
@xiumo1774 Год назад
USA welder?
@jembutputih8817
@jembutputih8817 2 года назад
Bule kalo ngelas gak keringatan ya 😂
@rayyan10011
@rayyan10011 3 года назад
hi bro. what is the best mig setting for 1.6mm tubing steel
@АндрейСтепанцов-т4э
Привет,а чё не говорите на каких параметрах варите,исправляйте ситуацию,не подводите меня,а так ваще , красава
@kentuckycriedfricken4667
@kentuckycriedfricken4667 2 года назад
Did this on a miller that was only meant for mig, got it to work for flux core dual shielded but had to lower the amperage because it just was not working, melted the crap out of 3/8’s plate.
@josejesussimancas5584
@josejesussimancas5584 4 года назад
Porque no hacen en español o por lo menos traduzcan
@ropo772
@ropo772 7 месяцев назад
THIS IS DUAL SHEILD. DOESNT SAY TIL END.
@markr9895
@markr9895 5 месяцев назад
It says in the video title.
@rakeshgiri4780
@rakeshgiri4780 Год назад
3g p How many gaps in position
@emirmartinez2330
@emirmartinez2330 3 года назад
I burnt through those plates like butter with those settings 😅
@marco5.025
@marco5.025 3 года назад
Let it cool down 6-8 minutes
@christiansayers4747
@christiansayers4747 8 месяцев назад
Did you pass?
@marco5.025
@marco5.025 6 месяцев назад
@Ivann27 350wire 28 volts
@josepacheco9479
@josepacheco9479 Год назад
What are the temperatures he used??
@alejandrozamora8367
@alejandrozamora8367 Год назад
What is the wire size and type
@cuacua186
@cuacua186 2 года назад
How are you , what is the right way to weld with flux core wire its better dragin or pushing .. If u guys can help me
@lukegilbert6373
@lukegilbert6373 Год назад
always drag Flux core
@evaniajaison8790
@evaniajaison8790 Год назад
Good
@alexrhodes6732
@alexrhodes6732 3 года назад
Oh my God it's Abraham
@LouisianaCountryBoy1
@LouisianaCountryBoy1 2 года назад
Where can I get that arm pad?
@midhlajmohammed8044
@midhlajmohammed8044 Год назад
🙋🏻‍♂️🙋🏻‍♂️
@naeembashir4069
@naeembashir4069 4 года назад
hi Bro I am same working in dubai
@alisalih7617
@alisalih7617 4 года назад
Good job & nice smooth welding I'm 6G welder Tig Mig Stick
@mystique6176
@mystique6176 Год назад
Thanks buddy! Keep it up👍👍 much appreciated.
@galax338
@galax338 Год назад
🤙🤙🤙🤙🤙
@weldingtechnologytechnical4820
@weldingtechnologytechnical4820 3 года назад
Nice video Sir Technical
@rogerioalveslemos5726
@rogerioalveslemos5726 3 года назад
Ou uma legenda em português brasileiro. Obrigado.
@พนม1970
@พนม1970 Год назад
🙄🙏
@gentedobem9937
@gentedobem9937 3 года назад
Alguém no brasil sabe onde comprar esse "Heat Pad" Esse protetor para o calor n mão?
@julianalvarado93
@julianalvarado93 3 года назад
What wire size were you using?????
@jerichomonillaorpiada3533
@jerichomonillaorpiada3533 2 года назад
Nice bro very good. Job.
@repairtech09
@repairtech09 4 года назад
Any suggestions for 3g Fluxcore open root going uphill?
@Cwickraw
@Cwickraw 4 года назад
I got a weld test coming up these videos help
@safrino4417
@safrino4417 2 года назад
tanks my frends
@lorendisney6573
@lorendisney6573 4 года назад
What kind of wire is that
@davidcruz5278
@davidcruz5278 4 года назад
Can you guys do fluxcore same process but without a backing strip? I had to take a test 1/8 gap without back strip, but blew it on the root was my first time taking a test like that. Fluxcore all the way 3g Thanks guys
@naeembashir4069
@naeembashir4069 4 года назад
hello how are you
@repairtech09
@repairtech09 4 года назад
I agree I have that exam tomorrow morning and would love a demo on it
@florylesmallladywelder
@florylesmallladywelder 3 года назад
Awesome...
@agrikabavlog2404
@agrikabavlog2404 2 года назад
Sir from rootpass to capping only one setting of ampers and vlotage?
@acousticmario6109
@acousticmario6109 5 месяцев назад
For the cap on flux core I turn my volts and wire speed down a little bit so I can get the cap a bit higher to meet the minimum tolerance.
@MrHighschoolwrestler
@MrHighschoolwrestler 2 года назад
How much gas flow are you running? 25?
@lukegilbert6373
@lukegilbert6373 Год назад
probably around 30cfh
@DorseyMassage
@DorseyMassage 2 месяца назад
Nice work
@rogerioalveslemos5726
@rogerioalveslemos5726 3 года назад
Terria que ter uma tradução pera português brasileiro.
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