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Bare bone wiring finished (wiring part 5 of 5) 

Chiefpep
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This week I finished the wiring. I connected the Kellermann flasher relay and Kellermann turnsignal lights.
Then, I tried all the connection and it all worked instantly! This shows that if you take your wiring step by step as I did, everything will work out just fine.
This was my last wiring video. See the whole series to see how you connect a bare bone wiring diagram step by step. Here is the list of video’s:
► How to test your main electrical bike components (part 1 of 2): • Wiring a motorbike (or... ► Wiring a motorbike (or caferacer) 'Bare Bones' (part 2 of 2): • Wiring a motorbike (or...
► Bike Wiring part 1: • Bike wiring (part 1)
► Bike wiring part 2: • Bike wiring (part 2)
► Bike wiring part 3: • Fueltank, brake fluid ...
► Bike wiring part 4: • How to connect motorbi...
• I use a Blue Sea ST Blade 6 circuits fuse/distribution block in the back of my bike. See more details here: www.bluesea.com
• The connectors I use are AMP Superseals from TE Connectivity: www.te.com
• The speedo/tachmeter is a Daytona Velona 80: daytona-global....
• My switches are of a 1999 Yamaha FZS 600 If you like this channel, please subscribe and give me a thumbs up. If you like to stay informed, follow me on Facebook: / chiefpep
• My turnsignals are the from Kellermann type: micro 1000 dark
• The rear signal/brake/lights are Kellermann type: Micro 1000 DF LED Dark
• The relay is a Kellermann R2 flasher relay
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Music used in this video: Produced and composed by Pepijn Schoemaker under my own DJ name ‘DJ Pep’ (see my other channel aswell: www.youtube.co...) I produced this music myself specifically for these video’s. Please do not use this music without permission.
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If you like this channel, please subscribe and give me a thumbs up. If you like to stay informed, follow me on Facebook: / chiefpep

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21 авг 2024

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Комментарии : 65   
@JakubKandefer
@JakubKandefer 17 дней назад
hey, recently found ur videos and watched whole series. I love it, helps a lot even tho these episodes were made so long ago, big thanks!
@UrbanMonkTV
@UrbanMonkTV 6 лет назад
Hi Pep! I've been a fan for a while. Been following this build from the beginning. I love your approach to making these vids. I do build videos too, so I know how much work it is. I'm also a family man and understand how difficult it can be to juggle family, work and hobbies. You have brought a lot to the DIY community, particularly by using a professional machine shop and sharing those insights. Also, I like how you handle commentors who are being unkind, such as the gentleman who commented about your music on your last video. You handled him with grace and compassion. Finally, I dig your sense of humor. Keep up the great work! You are providing a gift to your fellow men and women.
@chiefpepdesign
@chiefpepdesign 6 лет назад
Thank you so much for your kind words. Appreciate it!
@dereksilver5161
@dereksilver5161 5 лет назад
I was so afraid and intimidated of wiring and never understood it. Just watched all these videos and I feel soo much better about it, can’t wait to get started on my bike, you helped a lot and great quality videos, awesome tips!
@chiefpepdesign
@chiefpepdesign 5 лет назад
Great to hear! Follow it step by step and constantly ask yourself: does this make sense...?! If so and it all is right, take the next step. Good luck!
@iancarry
@iancarry 5 лет назад
wow man ... all right on the first run .. very impressive.. i binge-watched your wiring vids in a row.. great craftsmanship..
@uninani2626
@uninani2626 6 лет назад
Great all your hard work is finally showing off, only a few more things left and it will be complete. Can't wait for it to be finished.
@lcrgarage3245
@lcrgarage3245 6 лет назад
Some may not like the wiring videos, but I appreciate u showing it. About to start wiring on my virago, so thus helps a lot.
@barrythefielder
@barrythefielder 5 лет назад
You’re wiring videos have helped me out so much! I have a virago project currently and the wiring was causing me a massive headache! I was trying to use the old harness, after watching your videos I have decided to start over and do a bare bones layout like you did!
@barrythefielder
@barrythefielder 5 лет назад
P.s. any chance you can send me your wiring diagram??
@chiefpepdesign
@chiefpepdesign 5 лет назад
@@barrythefielder the diagram is not mine. I refer to the Viragotechforum. This is where you can pick it up. Totally Red Virago (Dan) is the one who made it. I am very carefull with owner/writer/copyrights.
@barrythefielder
@barrythefielder 5 лет назад
Chiefpep thank you for the advice. I have actually just received a moto gadget m unit blue so will be putting that onto the bike. I am going to try make a short video series of my own on the wiring to pass on the experience to others. Many thanks again and keep up the good work!
@kakarote2277
@kakarote2277 5 лет назад
You're wiring videos are spot on 👍👍
@nathanjames4242
@nathanjames4242 6 лет назад
Pro tip. for those long wires you are running from back to front which you are taping together, try this: tighten the very ends into a drill and run the drill till they twist up. This will make them easier to tape up and it removes all the "kinks" This is what we did to make custom RCA cables when I was doing custom car audio installs. Wee used this process for installing vehicle security systems as well.
@chiefpepdesign
@chiefpepdesign 6 лет назад
I covered them in a harnas now. See my Facebook page. But good tip anyway!
@ksingleton101
@ksingleton101 4 года назад
Thank You, I hope my wire job comes out as good!
@MrAdam8419
@MrAdam8419 6 лет назад
Thanks for the wiring vids really enjoyed this.
@MidwestMotoRider
@MidwestMotoRider 6 лет назад
Fantastic video! I would not sweat the views its that time of year people are out and about and that happens. The video quality and content are smashing as always!
@chiefpepdesign
@chiefpepdesign 6 лет назад
MidwestMotoRider thank you so much for your comment and support! 👍
@j.c.2214
@j.c.2214 4 года назад
what do you mean low numbers come on everybody this is awsome knowledge and training .....thanks for all and keep vids coming..
@tv-dx6vf
@tv-dx6vf 3 года назад
Thanks brother
@cdh79
@cdh79 5 лет назад
awesome, well done! i just binge watched all of the parts :) i will have to do some troubleshooting of the electrics of a supermoto i just recently bought (brake lights and indicators don't work, and the previous owner removed some other parts of the original wiring harness as he used the bike for racing and not on the street), but there's a lot of information that i could learn from your series of videos, that will make this less of a taunting task :)
@chiefpepdesign
@chiefpepdesign 5 лет назад
Go for it! 👍 Use common sense. That's key
@chiefpepdesign
@chiefpepdesign 5 лет назад
One more thing. I am really curious, could you follow what I was doing after watching all the vid's at ones? I never done a series like this and I really was hoping that you also really could follow every step or maybe even every wire. I really wonder if it landed as it was supposed to. And if not, which part was hard to follow? Hope for some feedback, thanks!
@cdh79
@cdh79 5 лет назад
@@chiefpepdesign majority was easy to follow, yes.. there were some parts where i thought that changing wire-colors was a bit unclear at first (nice thing about videos is that you can replay them if you get a bit uncertain), but i guess that also had to do with the colors coming from the switch or the headlight unit.. and for instance for knowing the wires that come out of the headlight unit or the switches, you knew the correct color-coding already, which is something that watchers might have to figure out for their own bike first.
@chiefpepdesign
@chiefpepdesign 5 лет назад
@@cdh79 Aha yes indeed. I did cut out a lot of scenes to make the the video more bearable to watch. There were these scenes where I measure/test the switches inside the unit. Now I realise that these kind of scenes also help. I did try to leave is some parts where I (I think) kind of try to explain 'look if you switch this, this happens'. So then you know which color or wire you need. Can't really remember. But thanks for the feedback! That helps.
@hoomer16
@hoomer16 5 лет назад
Its a big help to us. .nice vid man! Greetings from philippines! New subscriber here👍
@Psycrow11
@Psycrow11 6 лет назад
Like the build and vids but I had to rewatch the section you were talking about your brakes to make sure I heard you correctly.... Please wire up a rear brake switch and re evaluate your braking technique the rear brake should be used all the time, your leaving 30% of your braking potentional on the table not using it and in many circumstances it should be your main brake. ( trail braking and decelerating quickly in a curve are just two seniaros that come to mind. I'm talking from 30 years of riding experience many of which has been as a riding instructor....
@chiefpepdesign
@chiefpepdesign 6 лет назад
Psycrow11 I know I know. I knew this was gonna come. Don't worrie. I always catch the rear brake a bit with the front. But in traffic there will be nearly no moment I won't use the front brake so the brake light will always light up. That's more my point. If I turn in a street or manouvre through traffic I will only use rear (But that's no hard braking which needs brake light) And yes in case of emergency I will use the rear as an extra. But overall it's front. And maybe I will prepare rear brake wires for the future. I've had a lot of advanced riding courses aswell over the last 23 years too. But thanks for the concern! 👍
@bikesbabesandbangbangs3765
@bikesbabesandbangbangs3765 5 лет назад
I scratched my head too when I heard that. I'm always on my rear brake. There are many times when it's my main brake.
@jovan.petrovic
@jovan.petrovic 4 года назад
Thanks Pep for all your efforts and the huge work you do for the community. I am currently wiring my virago 750 (not SE) with the new m.unit basic so your videos help a lot. :-) Btw: does anybody know if i need a flasher relais for the new m.unit?
@chiefpepdesign
@chiefpepdesign 4 года назад
Couldn't tell you that. No experience with the M unit.
@sturutter3378
@sturutter3378 4 года назад
Love those superseal connectors but they are so bulky.
@chiefpepdesign
@chiefpepdesign 4 года назад
But they are the best. And better than the original bulky ones...
@sturutter3378
@sturutter3378 4 года назад
I actually prefer using "deutsch connectors", they do an 8, 10, 12, which are nice for handlebar switches / speedo.
@chiefpepdesign
@chiefpepdesign 4 года назад
@@sturutter3378 they are ok for two pins. But when you want to have more cables on one connector, I prefer the connector to be flat instead of stacked and becoming square. The flat connectors are easier to hide under your fueltank. And once going with one type it's not nice to mix it up. But offcourse, it's everybody's own choice!
@christiananderson131
@christiananderson131 2 года назад
I'm only now finding your videos and their fab. Electrical engineer by trade but trying to work out motorcycle wiring is totally different. I have an fj1200 and the solenoid only has a live in and out for the starter and ground as the switch. My question is how do I isolate the switch from my handle bars so it will only work when ignition is on many thanks.
@chiefpepdesign
@chiefpepdesign 2 года назад
Well, have you watched this video? ru-vid.com/video/%D0%B2%D0%B8%D0%B4%D0%B5%D0%BE-m2cGSZlpznc.html
@Antuanin
@Antuanin 4 года назад
Hi, I watch your videos with great attention, great work, it's awesome. Might you help me? I am doing the same job with a small motorcycle YAMAHA 250, I need to know what diameter the standard electric cable is used, my motorcycle is far from my house and I can not see it in a while. Thank you.
@chiefpepdesign
@chiefpepdesign 4 года назад
I explain this at around 21:55 in this video: ru-vid.com/video/%D0%B2%D0%B8%D0%B4%D0%B5%D0%BE-m2cGSZlpznc.html
@TommyKarstrom
@TommyKarstrom 5 лет назад
Great videos. I have learnt a lot 👍 Thank you! Question? what dimension on The cabels do you use?
@chiefpepdesign
@chiefpepdesign 5 лет назад
What cables do you mean?
@TommyKarstrom
@TommyKarstrom 5 лет назад
Sorry for a bad formulated question. I mean what size do you generally use on your bike. Maybe you could make a video on that. What mm2 you use for each thing. Like 1.5mm2 for headlight and so on :)
@chiefpepdesign
@chiefpepdesign 5 лет назад
@@TommyKarstrom you mean the sizes of the wires?! I tell it in the voice over.
@TommyKarstrom
@TommyKarstrom 5 лет назад
@@chiefpepdesign Ohh.. Then I need to watch it again 😊 sorry! And again Thank you and I look forward to see your next project 👍
@chiefpepdesign
@chiefpepdesign 5 лет назад
@@TommyKarstrom 12, 14 and 16 gauge wires. The 16 are the lights and stuff. The others get more 'heavy load'
@Synt4xTerr0r
@Synt4xTerr0r 5 лет назад
Cool looking bike coming up! I have an issue with the exact same speedometer. RPM' shows fine when the engine is cold but after a while when the engine has warmed up the RPM reading is acting weird. When not driving or pulling the clutch so that the engine RPM drops to idle the speedometer shows 0 RPM reading or somewhere between 0 and 800 RPM for a few seconds before it comes to the proper idle speed (950-1000 RPM). Any ideas what can cause this? Just installed the speedometer during winter and has only 350km on it. Bike is XV 750 -93. Thanks in advance.
@chiefpepdesign
@chiefpepdesign 5 лет назад
How did you connect it?
@Synt4xTerr0r
@Synt4xTerr0r 5 лет назад
@@chiefpepdesign Orange wire coming from the TCI and coil is connected to the RPM pulse on the gauge.
@chiefpepdesign
@chiefpepdesign 5 лет назад
@@Synt4xTerr0r on the right pulse? This is often something you can make a mistake with
@Synt4xTerr0r
@Synt4xTerr0r 5 лет назад
@@chiefpepdesign Yes, yellow in the gauge. White is for the speed isn't it? Speed is working fine with the optical sensor. Is it possible that TCI is failing when it warms up?
@chiefpepdesign
@chiefpepdesign 5 лет назад
@@Synt4xTerr0r no the wires on the coil are different. You could try to connect the orange to the other wire on your coil
@henrryvilleta9136
@henrryvilleta9136 5 лет назад
Hello ChifPep i would like to know what flasher relay is that and where did you get those handle bar switches?
@chiefpepdesign
@chiefpepdesign 5 лет назад
Flasher relay is a Kellerman. Handlebar switches are of a Fazer 600
@BernadineBrigitteMaria123
@BernadineBrigitteMaria123 6 лет назад
New camera up there?
@chiefpepdesign
@chiefpepdesign 6 лет назад
rekameohcsj yeah GoPro Hero. Got it allready for the riding shots when it's all done ;)
@tomgudgeon
@tomgudgeon 5 лет назад
What kind of tape are you using?
@chiefpepdesign
@chiefpepdesign 5 лет назад
Tesa
@darielgarcia7786
@darielgarcia7786 3 года назад
Hey men I need you help with wiring handler bar switch on a Honda cbr600rr 2004
@chiefpepdesign
@chiefpepdesign 3 года назад
You can do it!
@wahyuas2732
@wahyuas2732 6 лет назад
Absen