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Benelli SuperNova - Feed Issue FIXED... how to Disassemble Trigger Group 

Shadetree Armorer
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How to fix the common issue that a lot of people have with the Benelli SuperNova (and regular Nova) without sending your Benelli back to a service center for 2-6 weeks! Also, how to disassemble (most of) the trigger group.
I experienced an issue with my new-to-me SuperNova Tactical - After loading shells into the mag tube, the first round out of the tube would often get ejected below the carrier and fall to the ground. Bad news if you need the gun in a stressful situation! In my particular case, I could often eliminate the issue by pumping the gun very aggressively, but why should I have to man-handle my expensive Italian pump-gun to make it work right? Additionally, the issue got worse if the gun wasn't level, for example when shooting clays.
This actually seems to be a pretty common issue among SuperNova owners, so I decided to document my approach to the problem and how to fix it. Using my Google-fu, I couldn't find any easy fixes aside from sending the gun back to Benelli. And if your gun is more than 5 years old, you're SOL since you're out of warranty. One gentlemen posted some pictures of how he solved the issue by adding material to the bolt stop tooth using a welder to achieve the same effect that I will show you how to achieve by removing material with a file or dremel tool. Most people don't have access to a welder or the skill to operate one, however, and nowhere could I find a detailed explanation of how to get the bolt stop tooth out of the shotgun in the first place!
After pulling the trigger group assembly apart, I figured out a solution.
For an exploded parts diagram as well as part names, go here:
ftp://ftp.benelli.it/Public/UM_SPL/G0262600.PDF
The carrier clicks into place when pushed upward to load shells into the mag tube. I found that this click was the bolt stop cap slipping past the notch on the bolt stop tooth. When the carrier is pushed down, either by the bolt or manually, it should click into the downwards position as well, and this indicated that the bolt stop cap was slipping into the notch on the bolt stop tooth. The problem is that in my particular SuperNova, the bolt simply doesn't push the carrier down far enough to move the bolt stop tooth past it's "click point" on the bolt stop cap.
After some careful examination, I determined that I could make the carrier and bolt stop tooth assembly snap into the down position sooner by removing some material from the bolt stop tooth's notch where it interfaces with the bolt stop cap. Where I removed material and how much is detailed in the video.
On my shotgun, the carrier will still snap into the upwards position with the bolt forward. I think you could remove a bit more material still, and eliminate this behavior altogether. This would make the carrier operate like most other pump-gun designs; e.g. Remington, Winchester, and Mossberg. The important thing is that by removing a tiny amount of material from one of the notches on the bolt stop tooth, the bolt now pushes the carrier past it's "click point" when moved to the rearward position and the carrier will snap to the lowered position every time, ready to pick up the next shell ejected from the magazine tube.
I actually like the fact that the carrier snaps into the upwards position when loading shells, as it speeds up reloading. I think this is supposed to be a "feature" that became a victim of tolerance stacking: some SuperNovas never exhibit this issue, while others have problems worse than mine.

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3 окт 2024

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Комментарии : 86   
@davidrichey3217
@davidrichey3217 8 лет назад
Safety Reversal Info: Superb video! I managed to use this video to switch my safety around to a lefty safety. For anyone attempting this, the spring and plunger that hold the safety in place are actually underneath the safety! I had to use a very thin roll spring punch to access it and push it in, while pushing the safety. This process is extremely tricky, since there doesn't seem to be room to depress it and push out the safety. After about an hour of cussing, I got it out lol.
@ShadetreeArmorer
@ShadetreeArmorer 8 лет назад
Thanks for sharing!
@joelemoine13
@joelemoine13 13 лет назад
This worked out perfect, but I had to do it a couple times. The first time I removed enough material to get the bolt stop tooth gap to measure .562. This helped out but would still malfunction if the shotgun was worked upside down or very slow at any angle other than vertical. So I took it apart again and removed enough material so that my bolt stop tooth gap measured .554. It works flawlessly now no matter how slow I work the pump and at any angle.
@jesseblevins1864
@jesseblevins1864 10 лет назад
Genius to use that rear pin to push through first. Impossible for me without it. Good trick and cheers! Thanks a million!
@bobbycrenshaw5167
@bobbycrenshaw5167 2 года назад
Wow- have had 2 Supernovas since 2007 and had no clue Benelli corrected this problem.🤦 I just used my Supernovas for turkey hunting, so I just ASSUMED it was an issue when owning this Benelli model. Thanks for making this video.👍
@ShadetreeArmorer
@ShadetreeArmorer 2 года назад
Glad my video helped you!
@patrickwhitaker933
@patrickwhitaker933 7 лет назад
Thus video has saved alot of grief. Thank you.
@ShadetreeArmorer
@ShadetreeArmorer 13 лет назад
@2AToday You're welcome! A video like this was what I was looking for and couldn't find. I figured out the disassembly on my own, so it made sense to do it one more time in front of the camera.
@Pro7otypeGeek
@Pro7otypeGeek 7 лет назад
just wanted to say a huge thanks. using this video I was able to disassemble and reverse the safety on my supernova.
@ShadetreeArmorer
@ShadetreeArmorer 11 лет назад
Yes, I would hit both surfaces, on the trigger and the hammer. I don't recall exactly how the Nova trigger works, but if you look at it it's easy to figure out which surfaces engage to trip the hammer. Very fine sandpaper folded over a straight edge (think plastic ruler) works for me 99% of the time. Follow up with polishing compound if you prefer, but after sanding the surfaces will polish themselves just as well through use. A small amount of heavy grease can help out, too.
@Stickittodamaneosis
@Stickittodamaneosis 10 лет назад
Man this vid rocks. I wanted to switch the safety selector since I'm a lefty but got down to just the safety an could not did how to take it out. But before I got down to the nitty gritty, I had a spring pop out from somewhere which I found on my own where it went. But anyways your vid is the only trigger assembly takedown in any form or fashion I've found. I know it's a pain but if you did a total tear down or at least how to get the safety out, I'd be in your debt.
@davidrichey3217
@davidrichey3217 8 лет назад
I did it and it was a nightmare. The spring that holds it in place is underneath the safety. You need a very thin rolling pin punch and a lot of patience. You have to push it just right to depress it and get the safety out. Seriously took me like an hour and a lot of cussing. I'd just send it to Benelli and pay them.
@kevingary7018
@kevingary7018 2 года назад
:) ... Smoke is already coming out of my ears just looking at your video - I'll have to take my Supernova to a gunsmith when it needs repair.
@staylor2361708
@staylor2361708 13 лет назад
Many Thanks, I was getting dead man chamber 2 of 7 shells loaded in the gun. have a Nova H20 not Supernova, so if anyone is wondering this works perfect for the nova, as well as the super. You are a lifesaver, or at lease $100 bucks for a trip to the gun smith!
@Onhaey
@Onhaey 7 лет назад
Have this same problem with my supernova. Only used it twice, was brand new in box. Kind of frustrating that a reputable company couldn't get this right the first time.
@ShadetreeArmorer
@ShadetreeArmorer 12 лет назад
@soldiger1122 It's a rare issue. I wouldn't worry about it. If you want to check a used gun to see if it has this issue, with the bolt in battery press up on the shell carrier until it clicks into place. Unlock the bolt and slowly push the pump back.if the shell carrier doesn't snap down, it's affected by this issue. I have tested quite a few in gun shops after having this issue and haven't personally found another one that exhibits the issue.
@paulsachs9983
@paulsachs9983 3 года назад
Thank you for this. Tried to clear a jam on my super nova yesterday, and performed a mortor clear. At the time I did not notice the lifter gate was down, and got caught/bent. Appreciate your tutorial
@OverwatchZero
@OverwatchZero 3 месяца назад
@paulsachs993 The same happened to me.......I had to replace my lifter after it was bent too far. It then caused the malfunction where it would eject rounds out of the loading port when racking the shotgun. Did you ever figure out what caused the lifter to get caught on the fore-end/racking handle?
@paulsachs9983
@paulsachs9983 3 месяца назад
@@OverwatchZero i dont remember. i think it was a ghost load went wrong possibly.
@zcougar
@zcougar 11 лет назад
Man that worked! Thanks! Been frustrated about this issue on my Super Nova for quite awhile...just finally decided to do some research and fix it!
@ShadetreeArmorer
@ShadetreeArmorer 12 лет назад
Good to hear! They're very good guns when they work properly. :)
@yareelohim77
@yareelohim77 13 лет назад
@4reverse4 Thats great to hear. I was wondering if Benelli was going to to fix this issue.
@2AToday
@2AToday 13 лет назад
Awesome video! I'm picking up my Supernova on Saturday and this might come in very handy (though hopefully not the gun will be fine...). Thank you for your hard work in making this :)
@ShadetreeArmorer
@ShadetreeArmorer 11 лет назад
As mentioned in the video, my particular Nova has a magazine extension that is missing that feature.
@ShadetreeArmorer
@ShadetreeArmorer 11 лет назад
There is a good deal of creep to be gotten rid of with proper polishing, but beware how much material you remove. The parts are surface hardened and if you take too much off, you could create a dangerous gun in the long run. I would leave the disconnector surfaces alone, they play not part in the actual trigger pull - just the return.
@joshhill4903
@joshhill4903 6 лет назад
Grandpas duck gun started acting up again after wed sent it to the shop. This sounds like the fix I needed. I bet, if shaving too much materiel, the feed ramp, would not properly stay in the upright position during loading, assuming with too much materiel, it sticks, too little, it wouldn't catch.
@groundskeeperwille
@groundskeeperwille 10 лет назад
I love this video, watched it many times. Thank you so much :-)
@ShadetreeArmorer
@ShadetreeArmorer 12 лет назад
@BenTheHunter98 I have yet to have any extraction problems with the Nova, then again I've never seen it with the 870 either. The Nova does have a nice chrome-lined chamber. It can fail to eject if you don't shuck the pump like you mean it, but so can any pump gun.
@strartur
@strartur 6 лет назад
Thanks a lot! Great help, good video
@TimWagnerWWS
@TimWagnerWWS 2 года назад
Good stuff! Your video helped me immensely!
@rickconceal5840
@rickconceal5840 4 года назад
Appreciate the video!!! Been trying to fix that exact problem!!
@eternalresolute8960
@eternalresolute8960 6 лет назад
Thank you so much for this video, it helped so much!!
@ShadetreeArmorer
@ShadetreeArmorer 13 лет назад
@yareelohim77 Nope, It was either fixed already or came like that from the factory. I've had zero issues with reset, even with 3.5" loads.
@joelemoine13
@joelemoine13 13 лет назад
just what i was looking for. thanks a ton!
@ShadetreeArmorer
@ShadetreeArmorer 13 лет назад
@joelemoine13 That's the way to do it! I'm not sure what will happen if you remove too much material. I think we're better off taking it slow than explaining to Benelli why we need a new bolt stop tooth.... "There's this guy on the internet that made a video..." Enjoy your functional shotgun!
@ShadetreeArmorer
@ShadetreeArmorer 12 лет назад
I don't know, but it certainly isn't necessary for *every* SuperNova and Nova. Some guns exhibit the issue to some degree, most don't.
@bobyluppo
@bobyluppo 4 года назад
Thank you for posting.
@kashmiri911
@kashmiri911 12 лет назад
Great video, is that a Nordic 2 round mag extension. Any chance of getting a video on how to install that component
@BigDozer60
@BigDozer60 Год назад
Thanks for the excellent video sir!!! I just finished doing my Nova Tactical and it's now perfect!!! I really appreciate you taking the time and effort to film and edit a 15 min long video and you're step by step description of everything was really easy to understand. I'd like to ask you what make of Mag Ext do you have installed on your Tactical and are you happy with it?? I'd like to get one for my Nova. Please let me know when you can, no rush at all!!! Thanks Again!!! Have a great weekend!!! :)
@ShadetreeArmorer
@ShadetreeArmorer Год назад
It's from Nordic, and I'd recommend them for sure. I also have a couple of Nordic extensions for my M2. Glad you found my video helpful!
@BigDozer60
@BigDozer60 Год назад
@@ShadetreeArmorer Thanks for the info on the Mag Ext. I appreciate it. I have Wilson Combat Mag Extensions on my Remington 870P Police shotguns and I really like them a lot but Wilson Combat doesn't make a Mag Ext for a Benelli Nova Tactical. Yes, the video was excellent and I showed it to a buddy who has a Super Nova and he wants me to do this fix on his shotgun, so I'm doing his today. Lol...
@ShadetreeArmorer
@ShadetreeArmorer Год назад
@@BigDozer60 at this point, you'd think Benelli (or someone else) would make a drop-in fix, because this seems like it's still a common problem all these years later. I made this video twelve years ago when the limit for RU-vid videos was 15 minutes (which is why it's cut down to 14:59!) and I don't think I could have uploaded it in HD back then even. 🤣
@BigDozer60
@BigDozer60 Год назад
@@ShadetreeArmorer I agree with you Shade, 100%, before I found your video I did a Google Search and there was several posts about this issue, but the newest one was 2020, I think?? But even with saying that, who knows when my Nova was built, or yours and certainly my neighbours as well, right? But, at least you figured out the fix for it, so thank you for that, sir!!! My buddy, the neighbour, decided that he was going to do his own because I was running out of time today to do it for him, BUT he really should have waited for me. He took too much off the CARRIER DOG and now his Nova is horrible. You can not cycle 3 rounds without the dummy round (that was just fired) dropping on top of the dummy round exiting the magazine tube. Holy Cow!!! We found a new one at NUMRICH GUN PARTS for $36.27 plus shipping of course, but for some strange reason they won't ship it to Canada? Just under the description, in RED letters it states "SHIPMENT PROHIBITED OUTSIDE USA" and just for fun, I looked at the CARRIER DOG PIN as well and it has the same message under that item as well!!! I thought OMG are you kidding me? I get it with some stuff, like 2" barrels for a S&W snubby revolver, but NOT these items. He asked me if I knew anyone that lives in the US and I told him that I didn't know anyone who lives there. Now he's upset about it for a few reasons. How is he going to get one? If he can get one, how badly are they going to hose him on the price? How long is he going to have to wait for it and will he still have the same issue that he started off with in the first place? I'm surprised that they won't ship that little piece to Canada? I've purchased several items from Numrich over the years, nothing huge, but shotgun sights for a Mossberg 590A1, stocks and forends, side saddles, mag extensions, 2 hammers for my Stevens 311R (I mean the full hammer!! The left hammer broke on me and I couldn't find one through the several Gun Shops I called here in Ontario, Canada but I found it at Numrich and when I did the search on their website, I saw that they had the right side as well. So, I bought the right side hammer at the same time, right? Murphy's Law...LOL...Well, the right side has broken yet, but I am ready when it does!!! Hahaha...) So, they'll sell me 2 hammers for a Stevens 311R Shotgun, but they won't sell me a small piece of metal that most people wouldn't know what to call it, never mind explain what it's function is either? Lol.... What you happen to know somewhere in the US that would stock that type of item and ship it to Canada by any chance? It would certainly be greatly appreciated!! I had 2 places that I thought might and I checked both of them and that's a negative on both. One was Midwest Gun Works and I don't remember the other one, it's in my favourites folder and the only reason I keep it there is because they have a great inventory and I can get factory part numbers on that website, plus pricing to compare with other listings to see if I'm getting ripped off or not? Anyway, my apologies for rambling on like this Shade, I really wanted to help my neighbour out with this problem. He's a retired beef and dairy farmer and his sons have taken on the business end of things here and now he spends his GOLDEN YEARS fishing at the stream just a 10 min walk from the farms, or jumping in his aluminum boat and go out on Lake Erie to fish but his favourite pass time is to hunt and right now it's TURKEY TIME and that Benelli Nova is what he has for a shotgun and now it's toast. I have a Nova Tactical with an I.C. Choke that I use for deer when it's shotgun season for deer here and my other shotguns are my Remington 870P Police shotguns that I use for 3-Gun and for Slug Pin Shoots and finally I have a Churchill 206 Orcap O/U 30" Barrels that I use for T & S at the club and that gun is way to beautiful to use clunking around the woods wearing camo or laying down in leaves, branches and mud waiting for a turkey to line the bead up on and dispatch it!! Lol...If I had something that was a "beater" shotgun then I would definitely let him use it. Again, my apologies for the lengthy 'off topic' message here but I'm hoping that you may have some info for me to help out this great old guy so that we can get his Nova back up and running? Thank You for your patience, I certainly appreciate it, sir!!! Have a great weekend with what's left of it!!! :)
@ShadetreeArmorer
@ShadetreeArmorer Год назад
@@BigDozer60 ITAR is a pain. This is why I say to go really slow in the video, Benelli parts can be hard to find in the best of times.
@TheBamayaker
@TheBamayaker 5 лет назад
Thanks for sharing my nice 20 gauge is doing that crap.
@saint12347
@saint12347 11 лет назад
GREAT WRITE UP! fixed the issue!!
@ShadetreeArmorer
@ShadetreeArmorer 13 лет назад
@machinemetalhead You're welcome!
@dynoman1920
@dynoman1920 6 месяцев назад
What if the forend is stuck slid down and won’t go back up??
@yareelohim77
@yareelohim77 13 лет назад
Looks like the rear of your "trigger" did not have the huge square piece attached as most of the early Super Nova's had. Did you grind yours or did Benelli finally fix this? See my video for more info (Trigger Fix for Benelli Supernova):
@zenadventurer69
@zenadventurer69 3 года назад
Really nicely done...wish the lighting was better and more focused and some important stuff didn’t happen (reinserting the c clips) off camera.
@ShadetreeArmorer
@ShadetreeArmorer 3 года назад
See my M2 video for a better view of the D clip installation.
@4rev4
@4rev4 12 лет назад
@kashmiri911 Factory follower works, I didn't cut the spring and I was able to fit seven 2 3/4 shells.
@kashmiri911
@kashmiri911 12 лет назад
@4reverse4 . Do you know if you need a new Follower of the factory follower would work just as good. How much did you have to cut the new Spring by. Thanks
@ShadetreeArmorer
@ShadetreeArmorer 13 лет назад
@staylor2361708 Good to know! Your experience should help other Nova owners.
@garyhaber333
@garyhaber333 5 лет назад
Help! My barrel slide is stuck in the mid position. I mean its just stuck. Stuck! Is this a problem with supernovas? It looks like the interior barrel slide may be tweaked?? Should i take it to a gunsmith?
@ShadetreeArmorer
@ShadetreeArmorer 12 лет назад
@kashmiri911 It's too easy to warrant a video. Unscrew the cap on the end of your tube, pull out the old spring. Replace with the spring Nordic gives you and screw on the tube. Done!
@ShadetreeArmorer
@ShadetreeArmorer 13 лет назад
@joelemoine13 I'm glad it helped you!
@ChoochContrino
@ChoochContrino 6 лет назад
Yes it did!
@TheTactical6string
@TheTactical6string 12 лет назад
Is this still necessary on the current Super Nova's?
@videorecapsfromclass2588
@videorecapsfromclass2588 3 года назад
What did you use to remove 'material'? Thanks for the vid...
@ShadetreeArmorer
@ShadetreeArmorer 3 года назад
With the favorite tool of all shadetree armorers everywhere, a knockoff Dremel.
@binzsta86
@binzsta86 10 лет назад
I disassembled my Nova 12g pump shotgun and I don't remember taking out the hand safety plunger and plunger spring or not. Does the Nova come with these two parts? I hope I didn't lose it when I disassembled the trigger assembly. When I put everything back together and did a dry fire, everything works fine, but just the thought of not having these two parts that are shown in the diagram bugs me.
@ShadetreeArmorer
@ShadetreeArmorer 10 лет назад
Sounds like you're talking about the manual safety. You'd know if it was missing!
@jacoblonneman4524
@jacoblonneman4524 3 года назад
I got a bullet stuck in between the loading port and the chamber and can’t get it out how do I do that if it loads by accident when I fix it?
@ShadetreeArmorer
@ShadetreeArmorer 3 года назад
Push the pin out and remove the fire control group.
@peterlopez9403
@peterlopez9403 3 года назад
Is there any upgrades in parts..for this entire problem ..my benelli super nova is brand new ..will this happen with a brand new gun .or will it happen after some time ..
@ShadetreeArmorer
@ShadetreeArmorer 3 года назад
If it doesn't happen out of the box, it's likely not going to happen down the road.
@jasondavis7336
@jasondavis7336 8 лет назад
thanks for the video, what barrel length is that supernova and what brand/capacity mag tube extension is that?
@ShadetreeArmorer
@ShadetreeArmorer 8 лет назад
18.5" open rifle sight barrel, Nordic Components extension that brings the capacity to 7+1.
@jasondavis7336
@jasondavis7336 8 лет назад
thank you for the information, so it's a +3, right?
@ShadetreeArmorer
@ShadetreeArmorer 8 лет назад
It's actually a +2 and is the older style which is discontinued. I think the current model you'd want is a MXT-BR-2 - but it will be listed as a 12ga +2 MXT extension for the Nova.
@Jack_The_Biker
@Jack_The_Biker 9 лет назад
Probably a dumb question but are the supernova and nova trigger assemblies interchangeable?
@ShadetreeArmorer
@ShadetreeArmorer 9 лет назад
For the purposes of these instructions, yes. Could you actually swap them? Don't know...
@kennethkrieb3018
@kennethkrieb3018 2 года назад
I know I’m WAY late to this conversation, but thought I’d throw in my .02 cents. I’m pretty sure they are interchangeable, as they has the same part # and if you check Midwest Gun Works (who sells factory replacement Benelli parts), the trigger group assembly is listed ‘for Benelli Nova and SuperNova’. Hope that helps.
@Bobbysider
@Bobbysider 12 лет назад
have they fixed this problem or is it still a issue with the guns coming out now
@mattkaulig590
@mattkaulig590 Год назад
Just bought a nova and it does it. Hence why I’m here. Lol
@rmorrissey522
@rmorrissey522 14 дней назад
13 years later and not fixed as I had same issue last year
@ShadetreeArmorer
@ShadetreeArmorer 14 дней назад
With a newer production Nova, you're saying?
@rmorrissey522
@rmorrissey522 14 дней назад
@@ShadetreeArmorer purchased new one year ago. Exact same issue.
@ShadetreeArmorer
@ShadetreeArmorer 14 дней назад
@@rmorrissey522 how disappointing. Hopefully you can fix it with these instructions.
@rmorrissey522
@rmorrissey522 14 дней назад
@@ShadetreeArmorer I will get gun smith to look at. Going to get the safety reversed if possible anyway. Not as handy with fireaem modes as you are. :)
@ShadetreeArmorer
@ShadetreeArmorer 14 дней назад
@@rmorrissey522 just send him a link to this, removing material from the bolt stop tooth in the right location is the quick and easy way to resolve this.
@JDiaz08
@JDiaz08 3 года назад
I have a Nova, the left latch doesn’t seem to let shells out in order to feed. It ejects fine if I put one in the chamber. If anyone can help I’d appreciate it
@ricardochavez2644
@ricardochavez2644 2 года назад
Ever fix your problem?
@JDiaz08
@JDiaz08 2 года назад
@@ricardochavez2644 yes, I was modifying the amount of shells it could hold and accidentally broke the bottom “button” so it wasn’t feeding properly
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