Broken Stud Removal and Repair Mobile Welding Job

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Broken Stud Removal and Repair Mobile Welding Job. Extracting a broken intake bolt inside an aluminum head GM motor. If you're a beginner welder or just looking to make a little side money this is a great example of a simple job that can make you some extra money and begin to establish yourself in the trades or allow you to upgrade to bigger and better welding equipment. For this repair I used an entry level 120v HF flux core welder and removed the broken stud by welding welding a hex nut to a broken intake manifold stud.This is a great DIY do it yourself how to welding project.
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Опубликовано:

28 сен 2024

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Комментарии : 67

@BrandonLund 3 года назад

MORE WELDING AND FABRICATION VIDEOS HERE:ru-vid.com/group/PLfbf78fMz9Vol0uX2-GNc6mLi75zpqb5f LEARN HOW TO WELD VIDEOS HERE:ru-vid.com/video/%D0%B2%D0%B8%D0%B4%D0%B5%D0%BE-ADa1I319GJ0.html

@bazkeen 3 года назад

Nice one. Those sort of repairs are always satisfying. 👍🏻👍🏻

@BrandonLund 3 года назад

@Basil Keen very rewarding for sure and it's always an added bonus when your helping a friend out of a jam

@bazkeen 3 года назад

@@BrandonLund oh yes👍🏻

@philippemarcelgrohmann1225 3 года назад

This Channel is Gold! Without your helpful and warm personality this would be a complete other stroy. Thanks for doing youtube ;)

@BrandonLund 3 года назад

@Philippe Marcel Grohmann thank you so much for the support and positive encouragement! It's very much appreciated!

@kenthawkins2418 3 года назад

@@BrandonLund I agree with Mr. Grohmann...you are "in your element".

@BrandonLund 3 года назад

@Kent Hawkins thanks man! I'm having fun for sure! ☺

@draco2202 2 года назад

One thing I like for jobs like this is the little hf 90 amp stick welder with a scratch start tig rig works amazing to weld nuts to studs to get them out

@BrandonLund 2 года назад

Absolutely! 100% 👍😁

@hammie354 3 года назад

Niveau job Brandon. 😍👌

@BrandonLund 3 года назад

Thanks Eric ❤

@matthewhall5571 3 года назад

Don't we all wish we could finish our projects at crack cocaine speed but minus the addiction it would create!

@BrandonLund 3 года назад

Matthew Hall exactly! 🤣🤣🤣

@ajsironworks3937 3 года назад

You welded a nut on top of the broken bolt though the hole on the nut to back it out?

@BrandonLund 3 года назад

AJ's Iron Works yes sir 👌

@themanwithIBS 3 года назад

6:00 leaving the battery connected when welding something on a car is never a good idea though. It will do damage to the electronics.

@BrandonLund 3 года назад

@JIZZ MONSTER i wasnt positive but I wasn't going to take a chance. Thank you. I'm glad i did now!

@lucionkoinva5635 3 года назад

Thats good to kno you can weld it take a broken bolt out awesome video

@BrandonLund 3 года назад

@Lucion Koinva thanks man! 😊

@olddawgdreaming5715 3 года назад

Great job Brandon, glad you rescued a friend. Thanks for sharing with us, Fred. 🙏🏻🙏🏻👍👍👏🏻👏🏻👋👋

@BrandonLund 3 года назад

Hey Fred you bet! It's a great feeling helping a friend

@gwoade 3 года назад

The red Brakleen is chlorinated which makes it non-flammable. The green one isn’t chlorinated but is flammable.

@BrandonLund 3 года назад

Lol I had a 50 50 shot. I couldn't remember the color because I'm cheap and use super tech so I asked the guy at the store and he grabbed the red. That will teach me not to read the label lol

@Dave-ei7kk 7 месяцев назад

I use both formulations of CRC Brake Kleen in my shop. I purchase it in one gallon plastic jugs and use SureShot sprayers to apply it. Both of my jugs are red in color and look almost identical. The formula used in the video is from an aerosol can that says “Strongest BRAKE Cleaner” on the front. That is marketing speak for the active ingredient which is tetrachloroethylene. This formula is non-flammable and the best of the two Brake Kleen formulas at dissolving and removing greasy contamination. It also dries extremely quickly. However, you should wear appropriate gloves and avoid breathing the fumes as it is listed as a probable carcinogen based on animal studies. And, if exposed to a flame or electric arc it will decompose into hydrogen chloride and/or phosgene gas. Both of which are hazardous to your lungs. The other formula of Brake Kleen has a gray banner on the label that says “50 state formula”, and below that, “Non-Chlorinated”. It is not quite as strong a degreaser as the chlorinated version and it’s “Extremely Flammable”. So, for different reasons their use in a welding operation should be only with care and a sufficient understanding of the hazards. Bottom line: I use both in my DIY shop. But only with open-garage door ventilation with a large fan and I make sure to wear heavy chemical resistant gloves when using the chlorinated version and use compressed air to thoroughly dry any part that might emit fumes that may be exposed to welding heat. The flammable formula is a little easier to understand. Just think of it the same way you do a can of starting fluid based on ether. Both are highly volatile and flammable.

@stanpeterson8273 3 года назад

Cheap welders make good money! My $90 welder made me 6x more than it cost me.

@BrandonLund 3 года назад

@Stan Peterson righ on brother! Same here!

@willardlentz3044 3 года назад

I keep doing favoes and my 200,00 dollar Lincoln has made me $0.00 :=P But it can be fun

@kenthawkins2418 3 года назад

Brandon, this is exactly where I am. I'm a "newby" to welding, and I acquired a 38 yr. old Dodge slant six that had an exhaust manifold bolt break off with the previous owner over 15 years back. Around 1/2" of steel stud in cast iron, that doesn't bottom out,( goes into the water jacket ). This occurrence is common with the slant six, WHEN installed improperly. I also have a 48 yr. old garden tractor the previous owner RUNG OFF a rear axle tube bolt. These 2 jobs,( along with the cracked cast iron exhaust manifold....and a host of others ) are what prompted me to get into welding, (now, if I can get caught up enough to start using it!). Thank YOU very much for your channel. This vid, and your "Muggy Weld" vids are going to help me alot!

@BrandonLund 3 года назад

@Kent Hawkins you have no idea how much I like hearing stories like this from viewers like yourself. Your comment is one of the main reasons I do these videos and these comments keep me going forward. I love helping people and this really is uplifting..Thanks man and have a great weekend! 👍 ❤

@tanksoldier9770 3 года назад

Awesome save ! Had one on an 1970 318 far rear exhaust bolt it broke off deep Wat a fight but I finally got it , would welding on a cast iron head work ? Stay safe. TANK

@BrandonLund 3 года назад

@Tank Soldier thanks man! You could 100% weld on a cast iron manifold. I never really clarified in the video but having a dissimilar metal around the part actually helps by the differing expansion and contraction rates help to free the stuck fastener.

@nicolaspage4885 3 года назад

I love to watch you every friday! I started with a 98$ rod welder I bought on Amazon, learned how to weld with your videos and I can't say how thankful I am about all your devotion and that time you take to help newbies to get better at DIY welding! I hope someday I'll have the chance to meet you in person to shake your hand and tell you a big thank you in person!

@BrandonLund 3 года назад

Awww man you made my day! I love hearing stories like this! Thank you for the great compliment! 👍

@paultennis9414 3 года назад

Tekton makes a good 1/4" torque wrench that fairly inexpensive.

@BrandonLund 3 года назад

@Paul Tennis thanks man I'll check it out! 👍 🙏

@JNaimoli 2 года назад

Great video! Just fyi. This intake manifold bolts on those engines will come out with just a left threaded drill bit. Looks like he was chasing the ole knock sensor rusty in the hole problem

@BrandonLund 2 года назад

@Jman26063 thats exactly what happened! The back one was messed up

@bsideadventures2180 2 года назад

Pro tip. You aluminum tape and you won't have to itch for days with that fiberglass blanket

@BrandonLund 2 года назад

Great tip! 👍

@joerss5158 2 года назад

Now that's something I have done not hard just time consuming great job guys

@BrandonLund 2 года назад

Thanks @Joe Rss 🙏

@patton357 3 года назад

I don't understand exactly how to approach such a job. Do you weld the top of the nut, and molten metal flows down to screw shank?

@BrandonLund 3 года назад

@patton357 nope I try to shove the wire directly on top of the broken bolt then fill it to the top.

@guillermonieri4203 2 года назад

That was a great way to help. The smaller nut was a great idea. Thank you.

@BrandonLund 2 года назад

Thank you!

@edgundlach2811 3 года назад

Great job. Very generous of your friend to come up with a creative way to give you content for your channel. Lol I have some ideas here in illinois, IF your looking for content? Lol Seriously though, great job! Sincerly Ed

@BrandonLund 3 года назад

@Ed Gundlach hahahaha this gave me a good chuckle. I'm going to make sure he sees this lol. I know he was quite stressed out beforehand thinking he was going to have to drill and extract the bolt and possibly have to chase out the aluminum threads. I'm glad this worked out because I know it was a big relief for him (and me considering I came off so positive) LOL sometimes I get lucky but I wont tell him that 😉

@edgundlach2811 3 года назад

@@BrandonLund Lol. Yep, you gotta show humble confidence so the client/friend doesn't panic more. I feel his pain. Broke a stud on a 16 yr old f150. Well after making a mess of it trying to drill it out. I saw a RU-vid video about the process you used. In fact I even had a little Harbor frieght welder like you used, sitting in my garage. Oh well. 1 stud less and extra sealant later, I finished replacing the exhaust manifold. Lol Thank you for your inspiring, get out there and you can do it videos!

@flatheadronsgarage7345 3 года назад

Nicely done Brandon. I wasn’t expecting it to give up on the first try. You made it look easy 👍👍👍

@BrandonLund 3 года назад

@Flathead Ron's Garage thanks man! My typical luck said it was going to give me a struggle but occasionally I get lucky and this was one of those times lol 🤣🤣🤣

@Biokemist-o3k 3 года назад

Great job!!! so awesome. I have some studs to remove on my Ranger project truck. I have more welders than I can use and did not even think to do this...lol

@BrandonLund 3 года назад

@john koury thanks man! this was a huge time-saver compared to drilling and tapping which always gives me and most everyone a massive headache lol

@Biokemist-o3k 3 года назад

@@BrandonLund Absolutely. I just found your channel and i subscribed because you have a bunch of videos I need to see. Such as the fluxcore welding of thin sheetmetal and all that kind of stuff. I am recovering from getting hit on my Harley right outside of my driveway. I had my right leg crushed and when I got to the hospital they told me that I had less than ten minutes to live because the crush had produced clots that went to my heart and lungs. It has been a tough road back and it seems the worst thing is that I wasn't able to work out and I got hella FAT...lol All my welding equipment has been sitting for months and I am just getting back to work. Thanks for the great videos my friend.

@gadgetshouseofbuild1554 3 года назад

Nice work as always !!! bolt weld on and remove actually good idea ! Love the ideas keep them coming

@BrandonLund 3 года назад

@Gadgets House of Build thanks man! It's great feeling when it actually works out!

@gadgetshouseofbuild1554 3 года назад

@@BrandonLund all good when a plan comes together

@jvazquez53 3 года назад

That's exactly how I started. I "inherited" a Craftsman stick welder from my father in law. From there I moved to a Forney Easy Weld flux core and graduated to a Lincoln 210MP. I easily sold the Craftsman and the Forney.

@BrandonLund 3 года назад

@Jose Vazquez lol me too! My fist stick welder was an Crsftsman AC welder. I actually still have it but it needs some attention. I did a video a while back where I tried to fix it but it didn't completely correct the problem. From there I went on with a HF or maybe it was a Northern Tool flux core welder and beat the tar out of it. Back then i was building car trailers with it and to keep it from cycling off I bypassed the overtemp sensor. Not the brightest idea but it just goes to show you how badly you can abuse these welders and still have them perform. I had that welder for years until one day I was using it on a bridge job in New Hanpshire and I fell into the drink! That's why I say there is no shame in these budget welders.

@jvazquez53 3 года назад

@@BrandonLund That Craftsman AC welder was great but heavy!

@BrandonLund 3 года назад

@Jose Vazquez super heavy! I ended up screwing a set of wheels from an old broken wooden creeper to the bottom of it that helped a lot.

@bluerhino_jk Год назад

Very cool! But was a bit confused, did you use flux core on aluminum?

@BrandonLund Год назад

No it was steel

@bluerhino_jk Год назад

@@BrandonLund Oh ok. Threw me for a loop for a minute. That is definitely a new trick for the bag! Loved it!

@cradd00 3 года назад

I’m glad you were able to get the broken bolt out. You made it look easy. Technically using an extension on a torque wrench can change your torque spec. but hopefully no harm no foul.

@BrandonLund 3 года назад

@cradd00 thanks man! I got lucky!

@Dave-ei7kk 7 месяцев назад

An extension on an impact gun will lower its ultimate torque delivery. But how does it affect the torque delivered from the torque wrench shown in this video? Could you maybe have confused these two scenarios?