BUILD A PRO VERSION CORNHOLE BOARD - SIMILAR TO $449 BOARDS FOR WAY LESS $$

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This video features how I built a cornhole board very similar to the Pro ACL Pro Cornhole Board -Broadcast Version. The pro version boards are priced at $449 and I show you how to build them for much less. The top is made of 3/4 birch plywood and the frames of select grade aspen . I'll be making a follow up video showing how I apply a polyurethane finish and a unique design.
In this video, I'm excited to be using a track saw for the first time. It's made by Bosch, Model GKT13-225L. The saw is a Certified Refurbished Power Tool from eBay. It comes with a 2 year warranty and looks, works, and feels brand new. The certified refurbished saw is a great way to buy a power tool and save a lot of money. Check my link below...
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QUESTION OF THE DAY: Would you prefer to buy a cornhole board or build one yourself? Do you like the design of this cornhole board? What would you change?
LINK TO TRACK SAW REVIEW VIDEO: • Bosch Tools Track Saw ...
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CHAPTERS:
00:00 Introduction & the story behind the pro cornhole build.
01:12 Building materials required for a pro cornhole board.
01:43 Using a Bosch Track Saw on birch plywood. Model GKT13-225L
02:51 Building the cornhole board frames.
03:03 Cutting a 6 inch round hole in a cornhole board.
03:20 Using a 1/4" roundover bit on a Milwaukee Router.
03:40 Gluing & fastening the cornhole board frames.
04:30 Drilling pocket holes & screws in cornhole board.
05:53 Building cornhole board legs with notches.
07:54 Testing the cornhole boards by tossing bags on it.
08:12 Hindsight thoughts and advice after building the cornhole boards.
11:42 Cost to build your own pro cornhole boards (minus polyurethane finish).
12:26 Close look at the eBay Certified Refurbished Bosch Track Saw.
#cornhole #cornholeboards #procornholeboards #bestcornholeboards #ebayrefurbished #ebaycertifiedrefurbishedtools #ebaycertifiedrefurbished #boschtracksaw #tracksaw

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30 июл 2024

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Комментарии : 100

@MarkThomasBuilder 2 года назад

QUESTION OF THE DAY: Would you prefer to buy a cornhole board or build one yourself? Do you like the design of this cornhole board? What would you change?

@randombroncosfan8095 2 года назад

Use wing nuts on the leg bolts.

@MarkThomasBuilder 2 года назад

Good idea, thanks!

@jacobstrange8604 2 года назад

I would rather build of course

@thorshuatus 8 месяцев назад

I've been building Pro boards now for a year and here are a couple tips. 1. I used to use Aspen for my framing but didn't like the quality of the wood as it was prone to tear especially when routed. I switched to using Poplar and saved a little money by getting the 24" W x 6' L Poplar glued boards and ripping them down to 3" pieces. I prefer a 3" frame as it looks better and shaves some weight as well. 2. Make sure you use a mallet to pound in the carriage bolts so they dig into the side of the frame. 3. Use or build a rounded corner template large enough to support a palm router's base. I like to use either a 20 or 30 rounded corner. 4. On your legs, create a dado that is deep enough to make the cross support brace to be flush with the legs. 5. I use (2) 2" cross support braces for the middle. You can go the full 3" or 3.5" but feel a 2" brace is adequate and saves a little on weight. 6. I seal the top board with a coat of spar urethane & sand it before I put on any vinyl. 7. I purchased a 34" vinyl cutter to cut stencils for designs. I usually put the entire design on a sheet of stencil vinyl and remove or tape up areas as needed. 8. I use craft paints & a foam brush or roller from Hobby Lobby to apply the colors for the design. Craft paints are $.49 a small bottle which is usually enough for one project. Happy building!

@b3owu1f 7 месяцев назад

Got any video or links to your design? I like the designs where they either have rope handles on one side, or have the long 4' board with a cutout so you can grab it. Another design I saw adds some pegs on one side that fit in nicely on the other when combining them to store them.

@kennethpierce7304 Год назад

Looks great. I’m sure your family will have fun with this for years to come. Thanks for sharing.

@MarkThomasBuilder Год назад

Thanks! It's an addicting game. I'm glad I made them.

@1kcharrison 2 года назад

Looks like a super. Nice setup in general. I think I'll build some too. Thanks.

@MarkThomasBuilder 2 года назад

Thanks. I'm happy with these boards. I plan on making a follow up where I show the poly finish. Also, the hole on this one was 3" too high. I had an oversight on that part.

@StrongerByGraceDesigns 11 месяцев назад

Great video, I like how you showed what you could have done differently.

@charlesviner1565 2 года назад

Thanks for the video 👍

@MarkThomasBuilder 2 года назад

My pleasure!!

@joelmjolsness 2 года назад

excellent video - thank you

@MarkThomasBuilder 2 года назад

Thanks, glad it was helpful!👊

@SuperSadom 11 месяцев назад

Works as advertised!

@MarkThomasBuilder 11 месяцев назад

It's a great saw and track system.

@Oliviasdad1073 10 месяцев назад

Holy brand new tools

@MarkThomasBuilder 10 месяцев назад

Yes, certified refurbished looks brand new!

@tonymorales8494 4 месяца назад

I have made a few boards with NFL team laminate wraps I luckily found 2 x 4 1/2 birch for $25 I use 1x4 for frames, pocket holes. my total cost including hardware, without the wraps, is around $100 for 2 boards Wraps are around $60 for a pair.I have also hand painted one

@lswon1 Год назад

One thing I would do differently is round the corners on the deck. The rounded corners will help prevent snagging your bags on the sharp edges.

@MarkThomasBuilder Год назад

Good point.

@mikeledee8786 8 месяцев назад

What I do is use edge banding on the plywood, makes the edges look finished.

@infotechyeti 2 года назад

great video. curious on what sand paper you used for the top board and corners. concerned that i may snag my new cornhole bags but overall good video with price included.

@MarkThomasBuilder 2 года назад

Thanks man, good question. I believe I went with 180 grit sandpaper. Several coats of poly should also help prevent any snags

@infotechyeti 2 года назад

@@MarkThomasBuilder awesome thanks

@bignikfishing278 2 года назад

Good video. Was a bit confused by The word "PRO" from title. After watching, you're referring to people who sell boards, not "Pro" ACL approved boards as I originally thought. Learning tips at the end were helpful, nice boards!

@MarkThomasBuilder 2 года назад

Thanks, glad you liked it. Sorry for the confusion about the PRO title, but I'm referring to the type of material used and the amount and location of the support design. I spend a lot of time researching the pro version boards.

@michelleandstanray6932 Год назад

Isnt the right kind of paint critical to get the right amount of slickness to the surface? What do you suggest?

@MarkThomasBuilder Год назад

I hear that polycrylic, the water based finish works well. I currently purchased about 5 different polyurethane brands to test out. I still need to do that and make a follow up video.

@FlyinTrapezious 2 года назад

Will you be switching to the Milwaukee tracksaw when it is released? I have owned the Festool TS 55 for 25 years. I'm tired of paying out the nose when buying new blades and accessories. The Milwaukee is definitely on my radar to replace the Festool.

@MarkThomasBuilder 2 года назад

I plan on having the Milwaukee Tracksaw on my channel along with 2 tracks, 2 clamps, and the track connectors. I'm going to show the saw in a video and then compare it to this Bosch in another video. I will decide after that which one I'll keep. I'm hoping Milwaukee comes up with a solution so their Tracksaw will automatically make the dust collection vacuum turn on and off.

@mitchellhemrich Год назад

This exact comment ran through my head. I know I will be buying it the second it's available!

@jacobstrange8604 2 года назад

Nice set but the finish is very important! I’ve built tournament grade cornhole boards for a few customers I use polyurethane on the finish. 4 or 5 coats of spray polyurethane… I believe they use some kind of UV coating and Direct print for the graphic. And pretty sure it’s 100% birch frame and all.. also I didn’t realize until I went to a big tournament to play but 1x3 makes the boards at an official front height.. I used 1x4 select pine on mine own set so Technically they would be illegal for ACL play

@jtltet 10 месяцев назад

A 1x4 in the front will work to set the official height. It just depends on how much you let the top board overhang. It is supposed to be 4" so I'm not sure how a 1X3 would achieve that anyway.

@paulpalomino8412 2 года назад

It’s fun to build your own. I made a nice set but used an ultra-high grade finish that is too slick. Great effort, and who cares if the specs are off unless you’re going to get serious about the sport?! Now that I am getting more into it, I'm going to build a new set and get as close to spec as I can.

@MarkThomasBuilder 2 года назад

I'm in the process of building the second board soon and if that looks good, then I'll rebuild the first. I'm probably use a polyurethane that has decent slickness, but not too much like you mentioned. I used to own those plastic tailgating boards, but the bags always slid right off which took the fun out of the game.

@haystack17 2 года назад

Too slick? Just make it with velcro then. 🤣

@Megamailh Год назад

Could you give more detail on making and placing the legs

@MarkThomasBuilder Год назад

I've been meaning to revisit this video. I see what I can do in the next couple of weeks.

@RYANMAKO 2 года назад

Would love to see a detailed video on the legs. They look great. Great looking board!

@MarkThomasBuilder 2 года назад

Thank you. I think I used my miter saw and jigsaw for the legs.

@RYANMAKO 2 года назад

@@MarkThomasBuilder I was talking about the notch you added to the legs. Nice touch!

@MarkThomasBuilder 2 года назад

@@RYANMAKO Ahh, yes that took a little practice on a scrap piece. I would do build them that way again, and put the cross piece on too.

@RYANMAKO 2 года назад

@@MarkThomasBuilder a video on the leg notch would also be great for us newbies.

@scotchrysler3007 Год назад

Where can I find the plans to build these Cornhole boards?

@MarkThomasBuilder Год назад

Hey Scot, I need to make a follow up video showing the finishing touches and also get some plans for my website. Stay tuned, I'll see what I can do in the next 2-3 weeks.

@isaactungate6669 Месяц назад

So your cost is minus the paint and polyurathane?

@MarkThomasBuilder Месяц назад

That's correct. I've thought about putting a decal on there , but never bought one yet.

@lucashickey579 2 года назад

Idk where you’re getting the plywood but there’s not birch plywood around here for $51

@MarkThomasBuilder 2 года назад

I picked this up at Menards, back when lumber prices dipped down for a bit. Now they're sky high again.

@Dirtyharry70585 2 года назад

Hahah the cornhole cost the saw and materials 😶‍🌫️ …. Well that’s the rule around here, I get a new toy for the savings. The wife just gave me a stink eye🤣. Guess we’re buying the $79 set

@MarkThomasBuilder 2 года назад

Haha, I get what you're saying. I like to think of it as a long term investment and saving money over the long haul with amazing cut lumber and also the fact that it prevents costly errors. 🙌.

@ElmerTbone- 2 года назад

Its Baltic Birch plywood that you need to be using.

@MarkThomasBuilder 2 года назад

Thanks for the info. I bought some type of birch plywood from Menards, but probably not Baltic Birch.

@arnilazarev1771 2 года назад

🤝🤝🤝

@MarkThomasBuilder 2 года назад

Thanks, man👊💯

@Rklees40 2 года назад

Are you selling ?

@MarkThomasBuilder 2 года назад

No, but I'm considering to start someday. Thanks!

@daverobinson6384 2 года назад

They sell for $450?! I’d be knocking them out daily!!

@MarkThomasBuilder 2 года назад

This one was $399 factory refurbished. Normal brand new price is $587.99

@Tig3rj 2 года назад

Yes..Pro boards sell for $400 to $450..Those are all CNC produced..UV Inkjet and custom UV protection clear coats. Each have their own idea, such as West Georgia Cornhole with their X-Factors frame and Cornhole Solutions with their Pro's weighted extra pieces to prevent bouncing..Another thing they do, which wasn't done in the video is they finish and round off the hole and the edges..They will route them round instead of keeping them square..This prevent bag snagging. The boards he built would be just like Slick Woody's $299 boards...Just they will have an added carrying handles and a UV Printed Design on the top.

@cgundlac 2 года назад

They also use Baltic birch plywood, not domestic birch like in this video. Baltic is 13 ply all hardwood ply, and significantly heavier, more sturdy, and free of all voids. Makes the little nicks and things almost non-existent

@jeffstewart7434 Год назад

Poly $70 gallon, so maybe $4-5 for that. Cheap Amazon bean bags-$20. Scoring system has to be either bought or made. So materials wind up being around $200, and more time invested with a complete build, including scoreboard and finishing. And people think asking $250-300 is too much haha. Just started making these for sale over the last year. Still at under $7/hr profit. Ridiculous

@MarkThomasBuilder Год назад

I didn't think about making a scoring system which may be nice to have on a drink holder stand. I agree that the material cost eats away at the profit.

@jaredzickowski3398 7 месяцев назад

You shouldn't need screws. The right glue will be more than strong enough

@kendraborczuch-kitts8935 2 года назад

Beautiful work, all that hard work and the hole is in the wrong spot 😔

@MarkThomasBuilder 2 года назад

Oh wow, I see what you mean. I'll see about editing this video.

@kendraborczuch-kitts8935 2 года назад

@@MarkThomasBuilder 9”from top to center of ⭕️. I love what you did though, thank you, for taking the time, giving us a tutorial on building a set and then your experience with latest Bosch tools, I showed hubby the track saw you were using, he is pretty siked. Shhhh 🤫 we’re battery operated Milwalkee users, 😬 we both like that track saw:)

@MarkThomasBuilder 2 года назад

@@kendraborczuch-kitts8935 Thanks, I thought for sure I had the measurement right, but quickly figured it out after reading your comment. Luckily I didn't drill the hole in the second board yet, phew. The Bosch tracksaw is amazing and I recently picked up the clamps to ensure it never moves. Milwaukee is due to introduce a tracksaw. Maybe in 2022.

@kendraborczuch-kitts8935 2 года назад

@@MarkThomasBuilder The only reason why I noticed, cause we did the same thing 😂 building a set not too long ago. 😉 No worries, beautiful craftsmanship. Oh wow, can’t wait to see that tool by Milwalkee. We don’t really have the space for a good rip saw, so that track saw just seems feasible for the projects we do.

@MarkThomasBuilder 2 года назад

@@kendraborczuch-kitts8935 Interesting that I'm not the only one that did that, lol. I've already started searching ways to remove the plywood from the frame. Hopefully I can weaken the glue with vinegar and possibly use my steamer too. 🤞🤞

@jeffsteininger3411 Год назад

A very good attempt at a pro level board but you have a few problems. The biggest being that the front of your boards are too tall. They should be a maximum of 3.5" which is why they use 1x3s instead of 1x4s. You did well on the back at 12" but the front is just as important and makes your boards more flat than they should be. For your deck, the birch you used is nowhere close the pro level 13 ply Baltic birch plywood that needs to be used for pro level play. The Baltic birch is much heavier(denser), flatter, and more moisture stable than the birch plywood you used. This has a huge effect on game play. You can actually special order the proper 13 ply Baltic birch A grade from Menards but is $170 per sheet. You should have also used the Baltic birch plywood for the frame as well which again is because of the density and stability versus the wood you used. As noted, you really don't want sharp corners on the board and should be rounded and you'll need the 6-8 layers of poly. The gap you left between the boards and the leg support is not a good thing. It is there to block air mail shots which will get confused with boards off the back.

@brockjones4678 Год назад

When measuring a 1x4 the actual measurement 3.5” which would mean that it falls with in regulation

@jacenas Год назад

@@brockjones46781x3 are also not the actual measurements so that is why 1x3 is used in addition to the height of the top board

@de9231 11 месяцев назад

⁠@@brockjones46783.5” + .75 plywood. Assuming he is talking about total height🤷🏻‍♂️

@jamesfrench4337 10 месяцев назад

@@de9231 The boards are set back from the edge of the playing surface. When you raise the back of the board, the front will dip down and be within spec.

@87dsz 9 месяцев назад

Lol dude you've got issues. It's just a damn board with a hole in it. Chill

@Mando02 2 года назад

1x3 not 1x4

@kingofthecrease30 2 года назад

if you have the time...build them yourself

@MarkThomasBuilder 2 года назад

It's a good feeling to make your own.

@haystack17 Год назад

Pro-ish boards.

@Cesar-nh9uq 2 года назад

These are far from pro broadcast version. Pro boards are built using 18mm Baltic Birch plywood and with cnc routers which make them precise. Hole in not in correct location and your heights are out of regulation. Got some ways to go, but good for beginners and backyard stuff.

@MarkThomasBuilder 2 года назад

I can't believe I messed up and drilled the hole 6" to center from the top instead of 9". I'll have to check the specs again, but I thought my height was correct. Thanks for pointing out the pro version specs. I did a lot of research before building this and purchased the best birch plywood I could find locally.

@1kcharrison 2 года назад

I think if you're supposed to use 1x3 instead of 1x4 then you're starting out an inch high off the ground

@Harper2014Crain Год назад

The reason it took u 4 hours is because u used millwalkee instead of dewalt tools.

@rickoliver4333 2 года назад

How is this a “pro” cornhole board??

@MarkThomasBuilder 2 года назад

It's a pro version, based on the frame material, design, thickness. I did my best to study the cross braces and try to duplicate it. I know the pros have better plywood, but the birch I found was the best available locally at a home improvement store.

@gtkwatkins 2 года назад

You put the holes in the wrong place.

@MarkThomasBuilder 2 года назад

I plan to update this. I've been given some great advice on how to do it.

@jamielabelle4541 9 месяцев назад

Do not compare those to pro ACL boards. You made the Wallmart version. The whole thing should’ve been made out of Baltic birch and you should’ve made dados for the frame