Building an Epic DIY 3D Printer: Voron 2.4 with Mods!

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LDO Voron 2.4 Kit (Paid Link): www.matterhackers.com/store/l...
Voron 2.4: vorondesign.com/voron2.4
Dr. D-Flo's Web 3D Printer Guide: dflo.info/3D-Printer-Building
Mods:
Find mods for Voron: faked.org/voronmods/
Klicky: github.com/VoronDesign/VoronU...
After Burner Mod: github.com/VoronDesign/VoronU...
Paneldue 5i & 7i Cases: www.thingiverse.com/thing:279...
Supplies & Equipment:
Common tools and supplies: dflo.info/Amazon
Resources:
How to Build a 3D Printer: • How to Build a 3D Prin...
About CoreXY: corexy.com/
Removing Twist: dflo.info/twist
📷 Follow Dr. D-Flo on the Gram: / dr.dflo
Description:
CoreXY 3D printers, like Voron 2, are some of the most challenging 3D printers to build. But once successfully assembled, this type of 3D printer is incredibly fast. In some cases, a coreXY 3D printer can print twice or even three times as fast as a normal cartesian printer (e.g., Ender 3 and Prusa i3). The secret behind this printer’s speed is a unique timing belt path that relocates both the X and Y motors off the print head. Consequently, the print head is extremely light, allowing it to change directions rapidly.
In this video, Dr. D-Flo will cover the fundamentals of coreXY kinematics, while building Voron 2.4. This printer is as epic as it sounds. Voron 2 has a flying gantry, which is hoisted in the air by 4 timing belts that are independently driven. This unique Z-axis setup allows the printer to move the corners of its gantry up and down until it is perfectly level with the build plate. This process is known as 4-point leveling or Quad Gantry Leveling (QGL) and takes all the manual work out of bed leveling.
In addition to its sophisticated features like QGL, Voron 2 rocks a sleek design that includes a full enclosure with exhaust fan. This allows Voron 2 to print ABS with ease. But the best part about the Voron-class of printers is that each design, including Voron 2, comes with a manual and full CAD model. These resources greatly facilitate the DIY process, and this video will fill in any small gaps and missing information from those docs.
Finally, Dr. D-Flo will expand the capability of his Voron 2 by installing the AB-BN afterburner (i.e., a larger blower fan assembly for increased part cooling) and Klicky - a magnetic microswitch that functions as a probe that can be docked when not in use.
#coreXY #FFF #Voron
Table of Contents:
00:00 - Introduction
01:44 - About Voron Design
02:46 - Hardware & 3D Printed Parts
08:32 - Frame
12:02 - Linear Rails
16:30 - Z-Axis Drives
22:40 - Heated Build Plate
24:00 - Flying Gantry
33:53 - CoreXY Kinematics
36:48 - Prove (Klicky)
42:22 - Extrusion Drive
45:07 - Afterburner (AB-BN)
48:45 - Print Head
49:27 - Wiring
58:00 - Electronics
1:06:23 - Quad Gantry Leveling (QGL)
1:09:30 - Enclosure
1:12:36 - Printing

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Опубликовано:

7 июл 2024

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Комментарии : 447

@mr_voron 2 года назад

Excellent work! You did a great job of boiling down the most confusing parts about the VORON ecosystem into a concise explanation. Glad you’re enjoying the machines and kudos on donating some VORONs to education. Hope they serve them well.

@DrDFlo 2 года назад

It means a lot coming from the OG! Your (and the team's) designs are top notch and I look forward to building more Voron printers in the future.

@poonholder5643 2 года назад

price tho guys common! use your potential purchasing power to reduce the cost to end user. Everything voron is beautiful, list kits in general are a great thing but raw costs on individual parts for the single consumer to build anything these days is such an expensive route often far greater than the respective shipping, storage,sorting fees you would have to pass on to us poor poor big dreaming makers. Much love.

@rhadiem 2 года назад

There is a market opportunity for a sourcing company to make high-quality kits for popular voron builds with pre-greased rails and quality inspected components. A reliable one-stop-shop in the US could do well.

@1969JAC Год назад

@@DrDFlo 3a

@snazzy 2 года назад

Amazing work. So detailed! I’ve been trying to avoid spending time I don’t have building a Voron, but…… I may have to 😂

@boryshacker 2 года назад

You have to! It will benefit you and all the community

@BenCos2018 Год назад

***do it*** Lol

@ronaldclobes9340 2 года назад

Wow! Very well done and thorough video. You really did your homework on this one. I'm pretty sure this is going to become recommended viewing in the Voron Community. I built one of these a few months ago and am really happy with it. I have enough parts to build a second one but the Voron Trident was just introduced the other day and I am tempted to head off in that direction next. (RonC V2.1134)

@DudleyToolwright 2 года назад

Outstanding review as always. Love the detailed analysis.

@pandronu3663 2 года назад

Great in depth video into the Voron assembly. I also loved that you donated these printers for education and let other people be mind blown with the power of 3d printing :)

@Ojoj-vc5sh 2 года назад

Thank you very, very much for this detailed video. What a tremendous amount of work this must have been. I own a CR-10S and got a serious itch to build a Voron2 now 🤩

@entity2784 2 года назад

totally inspiring, im gonna order my first 3d printer in a few days and once i get used to how 3d printers work im going to build my own !! thanks for the awesome content

@solidus784 2 года назад

I built a 1.8 a few months ago out of my old hypercube absolutley love it. Just click print come back a few hours later, print done, I never even check any more.

@dragonswordstriker 2 года назад

I've been referencing your video frequently as I put my 2.4 together. Love your smile, good looks, the way you talk and explain things. Looking forward to more content :)

@Xploit66 2 года назад

The other thing that is worth noting, with the discord server and various groups Voron related, you actually get more support with this than most (if not basically all) main stream 3d printers.

@twisted_seraph 2 года назад

I used to work for a water-jet manufacture we used linear rails for holding the z carriage. They were costly since they were 10mm rails, and cams to keep it level and stable. We used ball screws at first than switched to harmonic drive motors on custom aluminum extrusions with a custom plastic for the wheels. Great video though, very through and helped me see the engineering decisions they made.

@eatxthatx2k9 2 года назад

Highly appreciate the in-depth explanations & well done montage edits

@ATR4N3 Год назад

You managed to summarize all the most important parts of the build in a much more precise and digestible way than the 12+ hour livestreams. Subscribed

@lucajo16 2 года назад

dude your video on 3d printer building is epic....no one I know has that much info on the topic on youtube in there entire channel in the amount of detail you put into it....totally loved that video. As with your content being quiet long I do love when you put out content.

@qabalah78 2 года назад

This video has been a great source of advice and go to for sourcing components for my upcoming v0.1 build. Thank you!!

@eddietheengineer 2 года назад

Really nicely done video, clearly explained :) thanks for taking the time to document this!

@DrDFlo 2 года назад

Appreciate it! When are you going to share some more details about that IDX build of yours?? 😜

@eddietheengineer 2 года назад

@@DrDFlo Soon! Hardest part was cleaning up my work area to be able to do the livestream last weekend, now it's just doing the video :D

@nyeinchanzaw6936 2 года назад

@@DrDFlo Please make video about semi auto M6 (manual tool change) on grbl.

@oburi85 7 месяцев назад

I just started building my voron and I love the fact thats even called them Eyedlers on page 23 at the instructions. I really dig the assemblyguides of the voron team.

@MehulGandhi2000 2 года назад

Great video! Love the quick but detailed explanations of various features.

@JoshMurrah 2 года назад

This is, hands down, the best video I've seen regarding V2.4 or just Vorons in general. I'll be bookmarking this to give to anyone who asks about building one. Great work!

@qcn99 2 года назад

Thank you for posting this! I was looking into this printer and this will be super helpful when building one!

@Antebios 2 года назад

This was an EXCELLENT video and explaining a lot of gotchas. I'm psyched to attempt to build this printer.

@obertan_1 2 года назад

Best voron 2.4 build video I've seen yet. Thank you!

@Drumaier 11 месяцев назад

Just when I was starting to feel accomplished because of the little mods I have been doing to my ender Neo, now I see this and I'm sure it would take me a life time to build this kind of machine. Great video in any case.

@txkflier 2 года назад

Man, this is one excellent video. Great job. My Voron 2.4 kit should be here in about a month. Thanks!

@m.a.d.h.e.a.d 2 года назад

Wow, the machine looks so beautiful!

@brunors1595 10 месяцев назад

What a great video, as I start to think about building my voron this video was by far the most informative. Great content! Thank you for your work!

@TheOneLifeRider 2 года назад

Great video, and wonderful that you are donating these printers to a school. Would love to see a follow up, as to what they come up with! Thank you

@bernard2735 2 года назад

Enjoying your channel. I like that you leave the mistakes in - we can all learn from them. This was a very clear, very helpful video. Thank you!

@masaki_kusa 2 года назад

I can totally relate to that pain you went through, so smashed the like button, no question asked. Great build key point tutorial, sir.

@ShahriarFarkhan 2 года назад

You just sold me a 2.4 😂 Thank you for the video and details! It's awesome you're donating the printers to an after school program!

@thenextlayer Год назад

Respect, you were on the Voron train before it became trendy

@WhiteWulfe 2 года назад

The only thing better than two is three. I wish my apartment had the power circuits to do that - or the space! I've been consider the idea of starting a Voron project, so it was rather lovely to see the whole build process!

@kleaflab 2 года назад

I love the variety of your channel, all your video are put together so nicely and are always fun to watch!!

@Ronoaldo Год назад

Amazing work! Congratulations! I'm glad I watched the whole thing.

@bett0diaz 2 года назад

I think it is very awesome that you are donating the printers!! Greetings from Argentina.

@joseguevara184 2 года назад

Easy when you get everything for free.

@srtech2205 2 года назад

Magnificent!!!! Truly a thing of beauty!!!

@bobt7017 2 года назад

Thank you for your video and content here, provided a lot of clarity.

@KetoneCharger 2 года назад

sick vid man! so detailed

@daniellisica3852 2 года назад

Thank you, it is very educative. Im in process of building, and I learned some important things. Hope to see some more videos with Voron! Well done!

@Dylise Год назад

Love this guy. He's one smart dude, thats for damn sure.

@SVRsoundproduction Год назад

It’s amazing! Big thanks for your work and positive!

@ronsone8373 2 года назад

I must say great info on the build

@v1Broadcaster 2 года назад

i love the blue lightning to clean the bed

@RahulJC 11 месяцев назад

I got my work place to buy the epsilon W50 along with the smart cabinet, we as use CF15 material and that printer does not disappoint!

@JulianMakes 2 года назад

That was awesome, i think a voron will be my next printer now!

@Moosetraks21 Год назад

I gotta build one! Great video

@glenncol 2 года назад

Fantastic video mate, and good on you for the donation

@SUBtrauma 5 месяцев назад

Love the content, dude!

@geneb2044 2 года назад

Nice work and on point

@MrWaalkman 2 года назад

Hey David, excellent video (as always!) I'm in the process of building a HevORT 3D printer. It's going to be a tad bit bigger than yours at 565mm x 565mm x 590mm. Let me know if you need full-sized, one piece traffic cones printed... I went with the HevORT since I could easily (more or less) scale the size to what I wanted. Also, I like the ballscrew/wobblewings approach to bed leveling, the support for bigger motors, it's beefiness, and the option for non-planar printing. There's some serious drawbacks to my build, including the higher price of the parts, availability of those parts, and where to put the darn thing once I'm finished with it. And the frame "efficiency" is woeful compared to the Voron. Far more dead space in it. Going that big caused problems finding places that even sold parts in the sizes that I needed, including 700mm long ball screws, 800mm long rails, and a 1000mm long, 20mm 20mm square carbon fiber tube (the rails and the tube will have to be cut, it isn't that big). The heated bed plate is 23.25" x 23.25" 1/4" ATP 5. MIC6 would have been a better material choice, but it's 2x the cost. And I won't start printing until things are heated up in any case, so expansion will be accounted for. I can always switch to MIC6 later if need be. I'll just be sure to mount the plate so that it floats. The X & Y axes are going to be driven by Teknic servos, which will require 12mm belts. And the frame is made out of 3030 rather than 2020. I ordered the frame parts pre-cut from 8020.net, and they were pretty much spot-on with their cuts. With all of them either on the money, or within a millimeter. The price wasn't bad, $0.27 per inch, and $2.12 per cut. I highly recommend them. I'm looking into welding the frame together (why not?) since I'm shooting for some pretty high speeds with those servos. In any case, another great build, and there are going to be some lucky kids getting to use some awesome printers!

@junjonsantuyo4661 10 месяцев назад

Like the way you build it bro. amazing when you smile also while doing this.

@andreaspapadopoulos3171 2 года назад

love this large format videos

@Katman77 2 года назад

Great video. As someone who built a V2 this year, I appreciate all the explanation you do that would have helped a newbie during my build process. I do slightly disagree with how strictly you say you need to follow all the part sourcing as there are many people running non-spec parts, but for someone doing this for the first time, it's probably best they do everything perfectly to spec.

@DrDFlo 2 года назад

Coming from someone who has built the V2, I am glad that you see value in the topics I picked. There are still a lot of small things you will learn here and there when you build. Regarding the BOM recommendations, that was more for the newcomer because it really slows down the build process if you have a couple parts that you tried to get a good deal on but they turn out not to fit...

@Katman77 2 года назад

@@DrDFlo Even your explanations of how each component functions and comes into play (for example the benefits of linear rails or why there is still a Z- endstop switch) were very good points to bring up. I'll definitely be sending this to friends who are interested in building one as a good "here's what you should know before you decide"

@mr_voron 2 года назад

@@Katman77 Totally agree. This should be titled “Everything you wanted to know about VORON and a lot more you didn’t even know you wanted to know”.

@rrlives 2 года назад

Great video. Just to correct a very important information, using higher voltage to the bed heater do not count alone for safer implementation. It is even unsafer when you connect it directly to the net mains. A safer implementation needs to have a galvanically isolation from the net, a isolation transformer for example. This will both avoid electrical shocks accident and will limits the short circuit current.

@rondlh20 2 года назад

Great job, amazing!

@alanb76 2 года назад

Great video on the Voron V2.4. Nicely compressed, days of live streams are a bit much. The recently released Trident is getting a lot of interest now.

@daveshiroma 2 года назад

Gates belts makes an app that lets you measure tension using an app on your phone to measure frequency when you pluck the belt. Might be useful!

@JoeryPigmans 2 года назад

the voron community also has a tension meter that one can use to tensions the belts equally

@BonBaisers 2 года назад

If you look for accurate dimensions, you need to calibrate your flow for each spool. with my V2, I can acheive 0.01mm accuracy on all axes ! Nice video ! I love the compact format !

@martinsmith2948 2 года назад

really good video as always man

@raffia16thblaze10 2 года назад

liking not cause i can relate but cause i love building stuff and maaan this voron looks fun to build. the more complicated and finicky sumfin is the more i wanna do it

@jstro-hobbytech 2 года назад

Hey man. I'm doing the same at a local makerspace. I've been buying everything from circuit level components, microcontrollers and hundreds of sensors, thousands of feet of wire, motors, filament and really good digital multimeters (to be put away for people who can't afford it) along with every type of screen you can imagine, thousands of leds of every type through hole, smd, neopixel rolls, jbc soldering station, solder, flux, braid. It's taken me almost 2 years to gather it all up. I couldn't name it all if I tried. I don't watch most 3d printer channels anymore because they just let the printers rot or build a farm and some build (pew pews...). They should give them all to schools. I've spent the last year and a half learning and buying extra to donate. I'm not looking for kudos I. Saying more people should be like you.

@MFS_chaco 2 года назад

Really nice ! i wil try it out !!

@Silberschweifer 2 года назад

Your >Clicky bed leveling tool system< can also be used as a Toolbar for many Tools, like different Nozzle or CNC Tools

@ChrisHalden007 Год назад

Great video. Thanks

@ligangt85 2 года назад

利用同步轮制作z轴限位器，真聪明！自动拆卸调平也非常棒！

@sinitarium 2 года назад

Ahhh I love your Duat Wifi DIN rail adapter is genius! Perfect for my Little Monster... Thanks :-)

@brettgrothoff7310 2 года назад

This was such a good video. Thanks!

@splyit 2 года назад

really cool 😁 THANKS !

@drronny2975 2 года назад

The absolute smartest choice for a main-board to use in a Voron is the one that you already have laying around.

@Welcome2TheInternet 2 года назад

good tip, thanks. you just saved me $250 on a Duet. I'll use my BTT Duet clone instead.

@morbus5726 2 года назад

@@Welcome2TheInternet btt isn't a duet clone.

@cvazquez743 2 года назад

Great video! Thanks!

@nunosantiago6720 2 года назад

Excellent video : ) Just a small correction or clarification to the extruder drive intel. Galileo uses larger drive gears than Clockwork but smaller than LGX. Clockwork uses Bondtech BMG's 1.75/5.0mm drive gears. Galileo uses Bondtech QR's 1.75/8.0mm drive gears (or the new shorter drive gears supplied by Bondtech to LDO). Bondtech LGX uses the new 1.75/18mm drive wheels.

@motionsick 2 года назад

Yes I can also relate. Liked and subscribed.

@Steph.98114 Год назад

I'm glad I found my old first gen raspberry pi to use as my alternative was a whole damn desktop server (might still switch back to that though as I can also control my other printers with it as well

@luftair Год назад

Nicely done! And finally someone that did not bought a pack with all the parts... Or not sent to him for free :D

@garramiro 2 года назад

excellent video, subscribed

@futabadell 2 года назад

If the wire are too small for the crimper (or even the contacts) you are using then just double up the wire in the crimp. The extra wire will take up the space.

@ItsDaPlumber 2 года назад

Great guide!

@BelinFieldson 2 года назад

Those eyebrow idlers also provide more strength by increasing the wall count around the mount holes.

@Wachpwnski 2 года назад

This was a solid video, it stayed interesting. The only thing that distracted me is your Gladiator Garageworks stuff is the self-assemble stuff, not the prebuilt ones. I got the self-assemble ones and they didn't fit right. So I went with all the pre-assembled ones now.

@MrCelali 2 года назад

I just want to thank you. It is Very nice tutorial.

@joecnc3341 Год назад

Another great video, great voron build. You deserve a million subscribers dude

@jamesplace5622 2 года назад

The three point bed mount and the mounting method which allows for thermal expansion was one of the biggest reasons I ordered a RatRig V Core 3.

@vinnycordeiro 2 года назад

You should take a look at the Voron Trident, but the V-Core 3 is also a very solid printer.

@jamesplace5622 2 года назад

@@vinnycordeiro just found the video from last week. I guess RatRig should be flattered.

@vinnycordeiro 2 года назад

@@jamesplace5622 My only gripe with Rat Rig's printers is that they still insists in using PETG for their printed parts. That means you are limited to print lower temperature thermoplastics to avoid heat deformation. Other than that they have some really cool features.

@Festivejelly 2 года назад

very insightful. I need to start work on one of these but I think ill buy a kit.

@jbrownson 2 года назад

Cool vid, thanks

@hakunamatata324 2 года назад

I'll never build this but his videos are like that Avengers movie with double popcorn and a 6 pack beer. His sense of humour dealing with the little ooopz be made and to clarify misunderstanding with possible Karen regarding the linear rail was a 10/10

@sanaehachi870 2 года назад

Pretty simple explain about the belt motion is examing the right triangle shape with equal side and pythagorean formula. Core XY move fast cause they moving in the hypotenuse direction that mean moving as quicker as in c^2=a^2+b^2. You can see hypotenuse c is much greater compare to a and b side of the triangle when moving in diaginal. You may thought then if they move only a or b side will slower down but turn out they use 2 motor so the overall speed up. Like I mention they are moving like right triangle shape with equal size of a=b then when ever the motor turn in theoretical the belt will pull the hotend a displacement of a=b

@court2379 2 года назад

Thinking about the extrusions warping the linear rails, you could put a bead of thickened epoxy on the extrusions. Lay a thin sheet of paper or plastic on top of that, and then fasten the linear rails one screw top and bottom and just barely tighten. The epoxy will conform to the gaps between the parts, and once set and you add the rest of the fasteners, the rail won't be warped.

@jcoghill2 2 года назад

This printer is insane, but insane in a good way.

@ashers_workshop 5 месяцев назад

Awesome!

@t3chninja_official 2 года назад

Me always eying to build a Voron but putting my clone i3 together was a pain enough. Being a 24 year Pro IT Admin makes me love these types of projects and hobbies. I'm working on making 4 different ABL sensors but they all are basically the same with different designs. I think I'll make a few other types and then make a video testing them all out. Lots of work but fun!

@JuvichJujutvallGlorytoJESUS 2 года назад

this is amazing...

@twanskys 2 года назад

you sir, just got your self a subscriber.. very good video, i appreciate you.

@W.Keeling 2 года назад

great video my friend, you deserve a lot more subs, hope you grow big

@WhereNerdyisCool 2 года назад

Nice video! I watched the entire thing! I was hoping you might cover the bed leveling and z offset a bit? I also commend you for pointing out the risks with nanoparticles and off gassing. People seem to disregard that and I cringe when i see people saying they run these machines in their bedroom, etc. I think I would lean towards fireproof panels (UL 94) over acrylic, just being safety minded as I am. Good job!

@alejandroperez5368 2 года назад

They're DIY machines. Of course they're in their bedrooms, where else would they be? Not everyone has a garage...

@mitofun6967 2 года назад

wow! nice one!

@luisf7780 2 года назад

All this information sounds very intriguing for me to build one...keep it up 💪...If its possible if you can give more information on ventilations system like building little DIY or something...thanks💪

@MarquitosBld 2 года назад

"Those kinds of people make me SICK" Best line of the video, I laughed for a while. Good stuff

@bpkop1387 Год назад

i got some metal reinforced nylon belts for my 3d printer. they have metal strands going though them kind of like a tire and its crazy how much less they stretch over time. after the initial stretch that all belts seem to do there is virtually none after that. run a handful of prints go back in to tighten everything down then you should be good to go.

@khaderach19 2 года назад

im also using a duet- a duet3+ mini with the expansion board. Im fine with it being plug and play instead of having to deal with a raspi.

@creamofbotulismsoup9900 2 года назад

Might build one of these some day, just got WAY too much other things I got to get done first. One thing I think that would help is a small HEPA filter in addition to the activated carbon to remove at least some of the small particles. I personally designed and made a filter for my printer using activated carbon pre-filters and Roomba HEPA filters. No idea how effective it truly is but it's probably be better than nothing.

@wayneyandell549 Год назад

You have a design you can share or a link?

@creamofbotulismsoup9900 Год назад

@@wayneyandell549 I never published it, but it's based off of the filter on thing:4054734 on Thingieverse, they also put up an assembly guide on YT: ru-vid.com/video/%D0%B2%D0%B8%D0%B4%D0%B5%D0%BE-h7VDLeoQBYQ.html&ab_channel=CarstenDalgaard Same idea as their filter and enclosure. I just modified their design to make the enclosure bigger for my custom 5015 effector, but the principle is the same, i just changed it to work with my enclosure dimensions and used larger fans.

@creamofbotulismsoup9900 Год назад

@@wayneyandell549 Actually NVM I did put it up on Thingieverse, I guess I just forgot: thing:4657322 It was just the door for the enclosure I didn't get around to publishing.