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Can the active balancer save this battery? Impressive result! 

Off-Grid Garage
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I always said I won't install an active balancer on my battery, so this is just a test, right?! It's a test! 😊This morning, the battery was at 12%SoC and very out of balance and I was wondering what would happen if we install the active balancer from Hankzor. Can it balance out these high capacity cells and save the battery from been disconnected by the BMS?
It's a test, right?
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14 июл 2021

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Комментарии : 460   
@justdoityourself7134
@justdoityourself7134 3 года назад
I bought an active balancer and never looked back. I'm disappointed with anyone that ever told me not to get one.
@darrenbenson2606
@darrenbenson2606 3 года назад
I agree. The best thing I’ve done for my battery bank.
@OffGridGarageAustralia
@OffGridGarageAustralia 3 года назад
Got it connected for a week now and it's been great so far.
@kevinmills5293
@kevinmills5293 3 года назад
That active balancer seems to be doing a great job. Have you estimated the extra Ah’s you get before the inverter/BMS cuts out?
@OffGridGarageAustralia
@OffGridGarageAustralia 3 года назад
@@kevinmills5293 that's not much. I would expect this to be far less than 5Ah, maybe 2-3Ah only in total.
@tonypower5625
@tonypower5625 2 года назад
Question...let say that I want to disconnect the active balancer...should I start by the small connector...and then follow with the large one? ...I'm talking of an active balancer 16 s....the connector with the ground has 10 pins...and the other connector has about 8 pins and no ground. Thanks
@lifeunchainedtruckandrv2166
@lifeunchainedtruckandrv2166 3 года назад
Also...Love your off the beaten path theories and practical testing to find the real results. It helps us to understand and build off your experiences!
@OffGridGarageAustralia
@OffGridGarageAustralia 3 года назад
Thank you, that's good feedback!
@guy7gsa
@guy7gsa 3 года назад
We have completed our mission and convertered the Anti-Balancer. 😂😂😂
@bentleyjarrard885
@bentleyjarrard885 3 года назад
M P, Ya, I did my part and suggested an active balancer several times on this and other channels.
@OffGridGarageAustralia
@OffGridGarageAustralia 3 года назад
Hahahaha, yeah im' really impressed so far. I'm going to wait until the battery is full though to see if it can hold up the positive start.
@guy7gsa
@guy7gsa 3 года назад
Can the active balancer setting be changed on the bms/active balancer hybrid interesting. So you could choose to have them balance on top or bottom only.
@bentleyjarrard885
@bentleyjarrard885 3 года назад
@@guy7gsa Unfortunately the Bluetooth balancer does not have Top or Bottom balance settings. The user can set the balance current from 0.2A up to the max which is 1, 2, 5, or 10A depending on the model as well as the Delta trigger voltage between cells from 0.001V to about 0.500V (1mv to 500mv). Cell balancing can also be turned off completely and the unit will only display cell voltages and internal resistance values.
@SkypowerwithKarl
@SkypowerwithKarl 3 года назад
Yeah I’m part of the pestering people too.📣
@geoffreylohff3876
@geoffreylohff3876 3 года назад
Andy - love your work! And your choice for sound effects crimping those balancer leads!
@OffGridGarageAustralia
@OffGridGarageAustralia 3 года назад
Hahaha, couldn't help myself... Thank you.
@megachief4ever
@megachief4ever 3 года назад
Nice! I'm in the process of building my battery pack 8s with this active balancer and a Dali BMS... perfect timing! Thank you! Now I need the strength/guts to make a video of my setup (hurricane disaster vanbuild)... much easier said than done. You are my hero! (Smartshunt before BMS ... got it)
@OffGridGarageAustralia
@OffGridGarageAustralia 3 года назад
Thanks Christian. You can do it! 💪
@bengtforsblom
@bengtforsblom 3 года назад
Oh man, i just love the work you are doing !!!! It has helped me a lot here in Finland where i built a 12 v 100 A battery of China lifepo cells wich i use in my fishing boat and is connected to the trolling motor. When the cells came in June, 3 cells where in balance and 1 was 0,35v higher, i bottom balanced them for 2 days and then charged and installed in my with a BMS and everthing is working just fine :)
@OffGridGarageAustralia
@OffGridGarageAustralia 3 года назад
Thank you very much for your feedback. It is great to hear the these videos and information help others to better understand how the cells work, how to set up the battery and make it work for their specific need.
@camro210
@camro210 3 года назад
In theory, it actually makes sense that the pack voltage increased after active balancing (in your specific situation) because for a given amount of amperage transferred, the higher voltage cell would see a *smaller* voltage decrease compared to the voltage increase that the lower voltage cell would see. This is due to where each of those cells lie on the voltage curve, of course. In reality, that would obviously depend on how efficient the balancer is.
@OffGridGarageAustralia
@OffGridGarageAustralia 3 года назад
As others said here in the comments. I missed that... absolutely correct
@diyEVguy
@diyEVguy 3 года назад
Well said!
@mwint1982
@mwint1982 3 года назад
Its prob just rounding
@mysterytechknowledge3664
@mysterytechknowledge3664 3 года назад
@@OffGridGarageAustralia BTW...When you were connecting the balancer, I think the diagram you were looking at was from the back side showing the mosfets not the capacitors.
@OffGridGarageAustralia
@OffGridGarageAustralia 3 года назад
@@mysterytechknowledge3664 that would make sense then. I'll check it again.
@marcelprivat
@marcelprivat 3 года назад
Du hast YT verstanden. Du bietest informatives und Unterhaltung in einem. Es macht Spaß Deine Videos zu sehen. Vielen Dank. Und mach weiter so. 🤗
@OffGridGarageAustralia
@OffGridGarageAustralia 3 года назад
Vielen herzlichen Dank fuer dein nettes Feedback. Dann will ich mal wieder ran, es gibt noch so viel zu entdecken und zu zeigen 🤳
@AHMADKAMALZUBER
@AHMADKAMALZUBER 3 года назад
I am convinved with the balancer. Thanks Andy
@OffGridGarageAustralia
@OffGridGarageAustralia 3 года назад
You and me both!
@saidt.8200
@saidt.8200 3 года назад
I’ve assembled a 4 cells battery with BMS only and I had a troublesome cell, it charges faster than the other 3 so the pack never could charge beyond 3.35v each cell. Until I added a 5A HELTECH active balancer and I was so happy to charge the cells to 3.65v each. Definitely the active balancer made a big difference in my case. It balances the cells at all times while the BMS balances the cells only when charging (not sure about when discharging) and with a small 200mv dissipation from the overcharged battery. The active balancer does not dissipate the over amps, it rather transfer the amps to the other cells with lower charge.
@Jasonoid
@Jasonoid 3 года назад
I had the same issue, love my active balancer 😁
@rickcooperjr62864
@rickcooperjr62864 3 года назад
Glad you see the light a active cell balancer removes a ton of headache / hassle as I suggested several times its the way to go for simplicity and theyre power draw is almost a mute point the thing is it protects your cells from imbalance of cells dipping to low while others are in the good this can and will prolong the lifespan and use ability of your lithium cells its a win win for literally pennies compared to the rest of the hardware and such so where is the negative there is only positive in installing / using a active cell balancer.
@OffGridGarageAustralia
@OffGridGarageAustralia 3 года назад
It seems, I have to agree 😉
@gustersongusterson4120
@gustersongusterson4120 3 года назад
Great video, looking forward to the top balancing video!
@OffGridGarageAustralia
@OffGridGarageAustralia 3 года назад
Yeah, it will take a while until I reach that with the current sun. Also supplying parts of the house already with power so the battery won't charge much during the day.
@davidjimenez8952
@davidjimenez8952 3 года назад
how much quality having your videos!!! better than Galaxy Wars films. thank you, i enjoy a lot with this content.
@OffGridGarageAustralia
@OffGridGarageAustralia 3 года назад
Thanks a lot David. Very kind feedback 😊
@upnorthandpersonal
@upnorthandpersonal 3 года назад
Overall voltage goes up because cell voltage is not a linear curve. Taking power from one cell to put into another does not mean you take x voltage from one cell and put it in another; in this part of the curve you get a big delta V with small changes in state of charge.
@BradCagle
@BradCagle 3 года назад
Beat me to it. this is 100% correct
@OffGridGarageAustralia
@OffGridGarageAustralia 3 года назад
That is correct, I didn't think about that. Thanks!
@upnorthandpersonal
@upnorthandpersonal 2 года назад
@@josepeixoto3384 Depends on where you are in the curve. In the case we were discussion, we were in the knee of the curve where it's very steep.
@rtw8972
@rtw8972 2 года назад
I really enjoy your very informative videos. Keep up the great work.
@OffGridGarageAustralia
@OffGridGarageAustralia 2 года назад
Thanks for you feedback and kind words!
@igornedashkivskyi1472
@igornedashkivskyi1472 Год назад
Дуже гарний і потрібний огляд. Дякую тобі, чоловіче!
@57beanyboy
@57beanyboy 3 года назад
I'm convinced. Two active balancers have been ordered!
@OffGridGarageAustralia
@OffGridGarageAustralia 3 года назад
I'm still testing.... For two different batteries or just to double them up?
@rendark419
@rendark419 3 года назад
Hab ich doch gesagt. Aktiver Balancer arbeitet hier auch super! Und mal wieder ein schönes Video! Warte schon sehnsüchtig auf den Australien-Sommer! Kämpfen in unserer Region gerade mit einer Hochwasser Katastrophe.
@OffGridGarageAustralia
@OffGridGarageAustralia 3 года назад
Stay safe over there! Hoffentlich bist du nicht selbst betroffen. Ich kann schon etwas mehr Solar sehen, was reinkommt. Die Tage werden wieder etwas laenger und die Sonne steht steiler.
@stevedutcher3875
@stevedutcher3875 3 года назад
I ordered two on the balances for testing, thanks!
@OffGridGarageAustralia
@OffGridGarageAustralia 3 года назад
Thank you! They work well.
@mhamma6560
@mhamma6560 3 года назад
Great vid on using a balancer. It can help squeeze a little bit more out of a pack as it's getting low. A balancer really is cheap piece of mind, plus long-term it might just get more life out of a cell that might have failed sooner. That's a hard thing to test since each cell is unique, but I'd bet it really helps out in the long run. I think a long-term test like 6 months or so and then remove it and check for deviation after a week of no balancer to see if the pre-balancer deviation has returned. That should show if it's doing anything for life extension or not.
@OffGridGarageAustralia
@OffGridGarageAustralia 3 года назад
That's a great suggestion, thank you.
@bosshog2328
@bosshog2328 2 года назад
Glad you finally came to your senses. If we live by old technology we'd still be fighting wars with piston aircraft.
@bigbeef2654
@bigbeef2654 3 года назад
I would love to see you add a second balancer, the same one you have to see if it balances twice as fast. The balancer on your BMS does not use enough balance current to keep up with your massive bank.
@OffGridGarageAustralia
@OffGridGarageAustralia 3 года назад
Now after several days, all cells are still in balance. Once this has been achieved, I think the max 5A balance current is fine. As the balancer works 24/7 it does not need to be as fast. As seen in the video, it takes only 12h or so to get them all in line again.
@rOSScOGITANS
@rOSScOGITANS 2 года назад
yes many users suggest it, i think it's important when you have not good quality cells
@r.b.l.5841
@r.b.l.5841 Год назад
I use BMS with active 2A balancer - after nearly a year, checked three 280Ah batteries, they are 3-4milli-volt spread in each battery! Thanks Andy, I agree with you, the balancing is a low cost and important piece of equipment to keep all the cells operating at peak performance, no runners.
@OffGridGarageAustralia
@OffGridGarageAustralia Год назад
Yeah, I like them very mich as well. Do you leave yours on all the time?
@r.b.l.5841
@r.b.l.5841 Год назад
@@OffGridGarageAustralia YUP! I see no reason to turn them off, and the cells are always very well balanced - cost is nothing, benefits are great!
@trevilights
@trevilights 3 года назад
I bought one active 24v 8S balancer a couple of weeks back because I had a couple of cells that will just outrun other cells when charging and will get very close to the overcharged level. The Smart BMS was never capable of balance them right. The active balancer solved this problem. I have it connected ALL the time now. It has performed amazingly.
@OffGridGarageAustralia
@OffGridGarageAustralia 3 года назад
Yeah, it looks like these things actually work quite well.
@trevilights
@trevilights 3 года назад
@@OffGridGarageAustralia Yes. In my case, I am using the inverter to power all of my essential loads in my home. The battery is cycle once a day and I need the cells to be as balanced as possible in a short period of time. This device help a lot. Specially when it is capable of moving 5A.
@SenatorPerry
@SenatorPerry 3 года назад
Just to add, you can get two of the active balancers and put them in parallel on the same balancing leads. They collide a lot at first, but over time they sync up with what they are doing.
@trevilights
@trevilights 3 года назад
@@SenatorPerry Good to know. Thx.
@OffGridGarageAustralia
@OffGridGarageAustralia 3 года назад
@@SenatorPerry Cannot imagine how this may work, but I will test it... 😉
@trevortrevortsr2
@trevortrevortsr2 3 года назад
The bottom "Knee" curve is not linear - the lower the voltage the less energy is needed to proportionally impact the voltage overall voltage increased because your moving energy from a fatter part of the curve where substantial energy is needed to impact on voltage to the thinner more sensitive zone- you are bottom balancing your cells which is probably better for your pack as you have capped the upper voltage at 3.45v preventing it climbing the upper knee much to effectively upper balance accurately
@edwingroen2028
@edwingroen2028 3 года назад
My active balancer is connected parallel to the Daly 200A smart BMS and it works fine since the start. Bms is burning high voltage off and wasted as heat. The active balancer is always on and will continue to balance between full and empty cells. I like it so much that I will do the same next time again. You get more amps in and out of same battery pack.
@OffGridGarageAustralia
@OffGridGarageAustralia 3 года назад
Thanks for the info. I'm really pleased with the balancer now after several days. It works very well.
@SirValak
@SirValak 3 года назад
Awesome 😎 your videos rock. Pretty cool testing
@OffGridGarageAustralia
@OffGridGarageAustralia 3 года назад
Thank you very much!
@firewraak8368
@firewraak8368 3 года назад
Your video's are a great resource so thank you. Been following them here in the UK and I have been impressed with the detail.... so thank you for the time and effort you must put into the content creation and all the back office editing you must have to do before releasing them. Unfortunately when ordering from the AliExpress website there is a minimum spend which they don't tell you what that amount before you can use the discount code. Not sure if this is the same in other countries but here in the UK I have now purchase a 4S and a 16S balancer on separate orders and on both orders I was denied any discount. So, just letting you know it may be helpful if AliExpress actually said what the purchase amount has to be before the discount voucher kicks in. Many thanks again for the great content.
@OffGridGarageAustralia
@OffGridGarageAustralia 3 года назад
Thank you very much for your kind comment and feedback. I read this somewhere here already, the discount code does only seem to work over US$100 spent. Other said it gives you only $2 discount anyway, so probably don't bother about it.
@jamesbsa6450
@jamesbsa6450 3 года назад
@off-grid-garage Andy, now for a test on overall capacity acheived w/o balancer (until BMS cutoff) Vs. W/cell balancer. In theory you should be able to get more energy out as the higher capacity cells should feed the weaker ones so they all hit cutoff at about same time.
@OffGridGarageAustralia
@OffGridGarageAustralia 3 года назад
Yep, that's on my list...
@davebutler3905
@davebutler3905 Год назад
Good experiment! Thanks!
@2ClicksUp
@2ClicksUp 2 года назад
Thanks for Vid & honest Info. PS; Consider the V increase from early morning to midday due to (Ambient & Chemical) Temperature increase...
@OffGridGarageAustralia
@OffGridGarageAustralia 2 года назад
Thank you.
@rubenmuller5965
@rubenmuller5965 3 года назад
Fantastic video, really changed my opinion, thank you!
@OffGridGarageAustralia
@OffGridGarageAustralia 3 года назад
Thank you Ruben!
@wayne8113
@wayne8113 3 года назад
Thanks Andy
@OffGridGarageAustralia
@OffGridGarageAustralia 3 года назад
No worries
@alexandergunda8916
@alexandergunda8916 3 года назад
Andy I'm happy that we finally succeed in making you a "believer" 🤣 Btw. the schematics of the balancer are OK - if you have a closer look they are taking the side with the ICs and not the one with the capacitors as their top side.
@OffGridGarageAustralia
@OffGridGarageAustralia 3 года назад
I'm still a 'tester' 😉
@arrongrist868
@arrongrist868 2 года назад
Just watched more of the balancer videos. Very odd how you were then getting imbalances caused. This seems contradictory to the idea of an active balance. Your videos are very useful, keep up the good work.
@lifeunchainedtruckandrv2166
@lifeunchainedtruckandrv2166 3 года назад
Wow Andy! Maybe active balancing is actually the way to go. If the cells can be that far apart with a standard BMS That would almost certainly mean premature degradation and variation to a few cells in the pack over long duration of having different states of charge and discharge.
@OffGridGarageAustralia
@OffGridGarageAustralia 3 года назад
Yes, I was quite shocked when I saw the BMS in the morning. The pack seemed to be very balanced at the top from my last videos but cell #6 would have cut off early and tripped the BMS at some stage. The active balancer seem to work very well now after a few days.
@alexmoro348
@alexmoro348 4 месяца назад
From my experience I say that it is better to add some fuses on that balance leads. Nice video !
@ltcmdrdata4611
@ltcmdrdata4611 3 года назад
thats what i´m talking about. active balancer´s are working very well in combination with a bms. bms for battery/cell protection and active balancer to balance, up to 6.5A.
@OffGridGarageAustralia
@OffGridGarageAustralia 3 года назад
That seems to be working well. Are you the real Ingo von der Lippe? 🤔
@ltcmdrdata4611
@ltcmdrdata4611 3 года назад
@@OffGridGarageAustralia Yes, I´am the real one. The name of the other guy is Jürgen von der Lippe but his real name is Hans-Jürgen Hubert Dohrenkamp.
@OffGridGarageAustralia
@OffGridGarageAustralia 3 года назад
@@ltcmdrdata4611 Das hab ich jetzt verwechselt!
@ricolauersdorf687
@ricolauersdorf687 11 месяцев назад
In a low current (solar, not vehicle) situation, i always suggest inductor balancers instead of capacitor ones. The reason is, that you always need to convert energy between magnetic and electric fields, to achieve low losses. But of course a capacititor model does the job and delivers current. Most of the time we store energy in a static voltage field, what means that a low loss energy transciever needs an inductor and a switch. Its a smps then. If we would use a rotation storage, inductive coupled to an also alternating voltage, then an good energy transformer would make use of capacitive energy delivery. Imho we all would throw away much less lithium batteries, if there would be active balancers in them and not only balancers which start to balance, when a cell is already in a harm region. Had a fresh battery for my scooter, which was weak aftr only 2 years. I opened the thing and the 24s lifepo was absolutely out of balance. I figured out, the top balance was not sufficient to hold the chargers amps. After adding an active balancer, i got it back to work since half a year. You do a great job there!
@lawrencebrewer8769
@lawrencebrewer8769 2 года назад
Thank you
@muddy11111
@muddy11111 3 года назад
On your recommendation I got a QUCC BMS. However I got the mosfet one not the relay. On overcharge of a cell this simply turns off the charging, leaving the discharge and balancing functions still working. You also sold me on the balancer. That works OK, but to stop high cell voltage cut off I run the BMS balancer at 50mV below cut off voltage. This just keeps the balancer out of trouble. Cells are balanced nicely over most of the curve, but getting the top end balanced looks like taking several days. Heading in the right direction slowly. Keep up the good work....
@OffGridGarageAustralia
@OffGridGarageAustralia 3 года назад
I wasn't aware that they make smart BMS with fets and higher current (200A).
@muddy11111
@muddy11111 3 года назад
@@OffGridGarageAustralia Ahh... mine is only 100A
@muddy11111
@muddy11111 3 года назад
@@OffGridGarageAustralia Is you fuse not 100A ? so 200A BMS is nice but you could get away with a 120A one, and still get 5KVA at the inverter. On the balancer, have you considered using the other bolt on the busbar so you don't disturb the BMS connections ?
@MadMatty72
@MadMatty72 2 года назад
So scientific in determining balancer wiring - you had a bunch of caps with negative stripe on them to help trace to the negative terminal.
@AG8000
@AG8000 3 года назад
Aktiv balancer is a must have nice Video. 👍👍👍
@OffGridGarageAustralia
@OffGridGarageAustralia 3 года назад
Ha, some here say the opposite 😉
@AG8000
@AG8000 3 года назад
@@OffGridGarageAustralia Glaub dehnen nicht, die Lügen 🤣🤣😉
@SuperBrainAK
@SuperBrainAK 3 года назад
you have to remember that measuring the current on the balance wires is not a true reading, because with two cells are in series if one is charging and the other next to it is discharging you will get a net current because you are measuring both cells at the same time.
@PausM1142
@PausM1142 3 года назад
In my first test I charged the cells to 3.45V with a cell difference of greater than 100mV. The DALY BMS switched off charging at 3.5V for the highest cell and the internal balancer apparently had no effect. Then I connected the active balancer and you could watch the voltage difference decrease. It took less than 12 hours for the cells to balance at 3.45V with a voltage difference of 1mV. I was just as amazed as you.
@OffGridGarageAustralia
@OffGridGarageAustralia 3 года назад
Same experience here, the BMS's balancer just does nothing with these high capacity cells. Now, everything seems to be in balance no matter what I do.
@mondotv4216
@mondotv4216 Год назад
The active balancer is great at both ends of the curve. I would install a switch so I can turn it off once the battery is properly balanced. Then when it starts to drift again turn it back on. Better f you can program it but that adds cost.
@marcusschmidt2363
@marcusschmidt2363 3 года назад
Ok seeming how this a test i want to throw in the mix this question. Seeing what the balancer has done in 24 hours ( approximately ) ... can you have 2 balancers in parallel ? Would they fight or work together? Thanks again for your time! Marc.
@OffGridGarageAustralia
@OffGridGarageAustralia 3 года назад
Why would you do this? Just for the sake of testing or to balance faster? I have read some comments here that people have done that and it seems to work. Might be worth a test 🤔
@marcusschmidt2363
@marcusschmidt2363 3 года назад
Thanks for your time... using two balancers at the same time is yes a curiosity question but more for a point of the balancer works well only at the ends of the charge curve with any noticeable improvement and not in the middle of the flat section.... so the time spent at the ends is an extremely short window of opportunity.... unless I have misunderstood a balancers functions? Thanks for doing what you do andy! Marc
@showmequick2245
@showmequick2245 3 года назад
I up vote this. Seriously this could be game changer for lots of people with mismatched cells. Please do this
@mhamma6560
@mhamma6560 3 года назад
Won't gain anything long run. Will it get the first day's balance done quicker, of course. Does it make any sense to leave it on there when 1 is plenty? No
@arebear4797
@arebear4797 3 года назад
Hi Andy, Good day, Just want to say that I was expecting that you going to change you mind about the active balancer. It is lucky that you got the right one and not the small one which might have change the outcome and your conclusion of this test as well. Looking forward for the second part of the test at the topo f the voltage and I do expect the almost the same result especially after a few hours after the sunset. it will equalize. Just probably if you wanna test further on the active balancer , i suggest it would be: 1) The balancer will keep balance the cell even all the cell are balanced. 2) if the above true, that mean the balancer will drain current overtime especially with smaller capacity pack. I had a friend who installed this balancer for the 32650 4S 12V and leave it for few days, the pack drain to 2.++V.
@OffGridGarageAustralia
@OffGridGarageAustralia 3 года назад
Thank you. So far I'm really please with the result of the balancer. I think the balancer will turn off at a certain stage, either under a certain voltage or if the spread is below a threshold.
@bishwagit
@bishwagit 3 года назад
Andy, it's time for you to build the second battery by using victron smart battery protect & active call balancer. Hope you understand....👍👍
@OffGridGarageAustralia
@OffGridGarageAustralia 3 года назад
No, I don't understand... explain.
@1981dasimpson
@1981dasimpson 3 года назад
wow so many sections to go into to check this and that they so need one display screen with all the controls like the raspberry pi gui but with more information and control buttons
@OffGridGarageAustralia
@OffGridGarageAustralia 3 года назад
The balancer itself has no interface, so that's a set a and forget device. Everything else is done through the Victron VRM and the occasional checking of the BMS.
@1981dasimpson
@1981dasimpson 3 года назад
@@OffGridGarageAustralia yeah i think the active bms could be made to trigger with a voltage trigger so the voltages befor you wanted it to balance at you could have it work at
@huskylfp1505
@huskylfp1505 3 года назад
Nice Dog putting out some bird's ❤️
@sithieu9009
@sithieu9009 Год назад
After reading almost all comments here, some concern lower end while other worry upper end. This is my solution: Have 2 AB connected (parallel). The 1st balancer is setup trigger and balance on higher end of voltage. The 2nd balancer handle lower end of voltage.
@OffGridGarageAustralia
@OffGridGarageAustralia Год назад
You only do top balancing, never bottom.
@DanBurgaud
@DanBurgaud 2 года назад
11:32 ABs does not transfer voltage; it transfers Electric Charge. Some of your cells had lowered charge capacity resulting in faster to drop when discharging and faster to rise when charging.
@geraldhenrickson7472
@geraldhenrickson7472 Год назад
You mean current measured as voltage?
@lukasmauerhoff9330
@lukasmauerhoff9330 3 года назад
I see a disadvantage especially in your case with a relay-bms and slightly missmatched cells. If you're battery is at a high state of charge and there is a high amperage outside, overvoltage disconnected will trigger because the balancer destroyed your top balance and will not be able to keep up with the sun. Because you have a relay-bms, there will bee no consistent power anymore until the sun is down and the balancer is finished. You maybe get that alternating on/off situation again...
@OffGridGarageAustralia
@OffGridGarageAustralia 3 года назад
I don't think this is going to happen. My max charge voltage is only 3.4V and then I let the battery absorb, so current will taper off. So far the 'balancer test' seems to work quite well but I have to wait what happens when I fully charge the battery again.
@nigelcharles511
@nigelcharles511 3 года назад
Having just taken delivery of an active balancer identical to the one that Andy bought I found that it came with no instructions. Wiring it up seems fairly self explanatory. I do have one question which I am hoping someone will be able to answer. I will be using it with a 48v system (ie. 16S layout). The balancer comes with a 17S capability. Does the last 17S connection need connecting or can it be ignored?
@AveRage_Joe
@AveRage_Joe 3 года назад
Fun times!!!
@OffGridGarageAustralia
@OffGridGarageAustralia 3 года назад
Are you using a balancer too? Old battery, new battery?
@martehoudesheldt5885
@martehoudesheldt5885 3 года назад
they work even better with higher cell volts (on top). and you can parallel them up also.
@OffGridGarageAustralia
@OffGridGarageAustralia 3 года назад
Why would you parallel them? For faster balancing?
@martehoudesheldt5885
@martehoudesheldt5885 3 года назад
@@OffGridGarageAustralia if you are running a high current they can keep up better
@andreaskoumides9599
@andreaskoumides9599 2 года назад
Great video, can you leave the balancer permanently on the battery?
@ThanosSustainable
@ThanosSustainable Год назад
How does the DC-DC for the RaspPi get power? Is it connected prior to the BMS?
@Sylvan_dB
@Sylvan_dB 3 года назад
I picked up a couple to play with. They just arrived yesterday. I'm familiar with the boost/buck style and am curious how this capacitor-only style will work. I sure wish I had the 32 channel 'scope I used at a prior job... I'd be monitoring those capacitors!
@OffGridGarageAustralia
@OffGridGarageAustralia 3 года назад
What do you expect is going to happen with the capacitors?
@Sylvan_dB
@Sylvan_dB 3 года назад
@@OffGridGarageAustralia I expect they are going to charge to cell voltage or maybe 2x cells, then discharge into the lower cell of the pair. But I'm not sure and I'd like to know how it works!
@leocostantino3184
@leocostantino3184 Год назад
Loved this video, but I have a question. Aren't you bottom balancing when you do this? after balancing at the low end, what happens at the other end?
@samdelahaye6311
@samdelahaye6311 2 года назад
Brillant vidéo, very interesting! Was wondering would a balancer work on a 24v lead acid battery with 14 x 2v cells to extend its life? If I understand correctly the balancer only looks at the voltage difference, not the type of battery? Many thanks, keep up the good work!!
@liam3284
@liam3284 Год назад
Yes a lead acid bank would benefit, and you could avoid or reduce voltage in the adsorbtion phase of charge.
@fredio54
@fredio54 3 года назад
Glad you've caught up to where I was a year ago :-D Welcome! :-)
@OffGridGarageAustralia
@OffGridGarageAustralia 3 года назад
It's just a test though 😊
@fredio54
@fredio54 3 года назад
@@OffGridGarageAustralia I can feel it coming closer, suddenly no more worries, just a max capacity scenario for your cells that actually partly solves the "more wear on weakest" issue by offloading load to stronger all the time and perhaps long term levelling the performance, too. You know it's good, proven in multiple vids, don't string it out any further, just install them for good and put a disable switch on it for your sanity/fear if you must.
@mccyrille
@mccyrille 3 года назад
With your raspberry, maybe you could turn on your active balancer with a relay (there is a pad "run" weldded on the active balancer) only when you are in the top or the bottom of your SOC ? It will correct the little deviation every day, but when you're on the flat curve, it doesn't work and don't transfert power between cells.
@OffGridGarageAustralia
@OffGridGarageAustralia 3 года назад
The balancer runs 24/7 now for the test. If it does not balance in the flat part anyway, why should I make the effort and turning it off? The standby current is only a few mA, far less than for the Pi. Who would give the signal to start the balancer?
@mccyrille
@mccyrille 3 года назад
@@OffGridGarageAustralia i think you shouldn't balance in top AND bottom... Only one no ? So you should disconnect it ? The rasp know thé soc ? For example if thé soc is under 10%, connect thé balancer ?
@OffGridGarageAustralia
@OffGridGarageAustralia 3 года назад
@@mccyrille yeah you definitely only do top or bottom balancing. The Pi knows the SOC but then what? How?
@3DLasers
@3DLasers Год назад
Oh, I guess I’m standing outside of the wrong garage here. Your sign said FREE WI-FI and I still haven’t figured out the password yet and it’s freezing out here. I thought you said Austria… 🥶
@1981dasimpson
@1981dasimpson 3 года назад
it would be nice to see how the balancer and system do with everything left switched on how it should run just to see how well the system manages itself to imitate several days of really bad weather
@OffGridGarageAustralia
@OffGridGarageAustralia 3 года назад
Running for 6 days now...😊👍
@1981dasimpson
@1981dasimpson 3 года назад
@@OffGridGarageAustralia yes but havent you been turning the controllers off?
@amateurwizard
@amateurwizard 3 года назад
I'm curious, could you please do a video of a schematic of how you would set up the system if you were starting again with no limits. Could you have an active balancer beneath a BMS in a 24/7 system on all your batteries.
@OffGridGarageAustralia
@OffGridGarageAustralia 3 года назад
You can definitely leave the balancer connected in parallel to your BMS. That is no problem.
@gregoryfierens001
@gregoryfierens001 3 года назад
Andy - if you’re cold just put on a sweater. … or give some of your fans the idea to make you an ‘Off Grid Garage’ one 😜😂😂😂
@OffGridGarageAustralia
@OffGridGarageAustralia 3 года назад
Great idea 👕😃
@blogskiesdiyprojectssolare8634
@blogskiesdiyprojectssolare8634 2 года назад
nice review about active balancer.. now i'm planning to put an active balancer to my battery bank..but I have a question though: can you put 2 active balancers to a battery bank so that it can balance the battery cells quicker?
@wibla2578
@wibla2578 3 года назад
Pack voltage is going up because you're putting energy into cells that are deep into the knee, while the energy is coming from cells that are not deeply in the knee.
@OffGridGarageAustralia
@OffGridGarageAustralia 3 года назад
Yes, that is correct. I missed that.
@deanrichards9541
@deanrichards9541 2 года назад
Hi Andy, and greetings from Tweed Heads. I only just found your videos, as I am currently making an off grid system using EV batteries, so have been researching. Love your videos and the sense of humour that goes with them. Just a quick question in regard to the Active Balancer. Did you connect this along with the BMS? I can't see in your video if you disconnected the BMS to attach the Balancer or whether you are running them together. Thanks Regards Dean
@OffGridGarageAustralia
@OffGridGarageAustralia 2 года назад
Hello Dean from Tweed Heads. The balancer is just an addition to the BMS. It boosts the balance performance but won't protect the battery. So you always need a BMS for that purpose.
@mendo3427
@mendo3427 3 года назад
Hi andy. I virtually have the same set-up as you. The main problem i am having is the solar power. When full sun is out i am pumping over 75amps into batteries. This then raises voltage very fast to and over the 52v , which inturn overloads the batteries and shuts off relay. This then upsets the victron MultiPlus-II and shuts down, loss of power
@OffGridGarageAustralia
@OffGridGarageAustralia 3 года назад
52V is far to low. Not sure about your settings but this is only 3.25V/cell. This could mean you're cells are only 30% charged when they reach this voltage. Try to set 55V or 56V in your solar charge controller. That would be 3.45V-3.5V/cell. That should work a lot better.
@mendo3427
@mendo3427 3 года назад
@@OffGridGarageAustralia thank for your reply andy I should have explained in better detail. 55.1v is my victron bulk/Absorption charge setting not 52v. When solar is pumping 75a into batteries voltage increases, on some cells it brings them to 3.6v and then over which triggers the quacc over load as it should as protection, this then cuts power, and MultiPlus-II doesn't like it, gets confused and shuts off inverter to which then has to be manually restarted.... pain
@frankammerman3296
@frankammerman3296 3 года назад
Worked on F-4 Phantom avionic systems 1970 - 1974 USAF. Electrics were connected with Amphenol connectors. Looks like to me you could wire up your battery bank with a female multi pin connector and use a male matching connector to connect your BMS. If you wanted to have testing equipment connect to the bank they could be already wired ready to use. Would make it easy to change leads rather than reconnecting terminal rings on each cell every time you wanted to test or rig up something new or different. A strip of banana plugs would also work. Easy to check with a multimeter. Amphenol pins might be close to close together to be checking with multimeter. What do you think?
@OffGridGarageAustralia
@OffGridGarageAustralia 3 года назад
Well, that could be a solution. What my intension is though, I would like to NOT play around with the big batteries which are in production at some stage and rather have some test cells sitting on the workbench to do testing. Once testing is confirmed I may do these changes to the big batteries. The final battery won't have anything connected to the terminals any more as the balance leads for BMS and balancer will be connected to the busbar directly (M6 tap).
@Daraghfly
@Daraghfly 3 года назад
Always use those to balance my batts.
@OffGridGarageAustralia
@OffGridGarageAustralia 3 года назад
Leaving it connected 24/7?
@DavidLouthan
@DavidLouthan 3 года назад
What! Changed your mind my man! Lmao 🤣 Omg can't believe it haha! Cheers buddy 🌞
@OffGridGarageAustralia
@OffGridGarageAustralia 3 года назад
Hey! I'm still testing...
@DavidLouthan
@DavidLouthan 3 года назад
@@OffGridGarageAustralia lmao! No doubt with out proper testing, no one knows shiztz. Lol cheers buddy!
@lucdesmedt7056
@lucdesmedt7056 2 года назад
Andy, the total voltage of a battery pack can rise with an active balancer for the following reason. The voltage of a battery cell is non linear, especially when the battery is near empty or near full. Let us take an extreme example of a 2S battery pack. cell 1 : 2,5V cell 2 : 3,2V Total = 5,7V When the active balancer transfers capacity from cell 2 to cell 1, the voltage of cell 2 will decrease less then the increase of voltage of cell 1 due to the non linear behavior of a LiFePo4 battery cell. after some balancing time one could have following measurments cell 1 : 2,7V cell 2 : 3,1V Total : 5,8V I hope to have cleared out the origin of a voltage rise when balancing with an active balancer at low SOC or high SOC. Greetings, Luc from Belgium (near Austria an far away from Australia)
@OffGridGarageAustralia
@OffGridGarageAustralia 2 года назад
Thank you. Yeah, that makes sense. Hence it is important to always have a BMS as well which monitors single cell voltages and disconnects the charger/load if one cell gets out of scope.
@tiloalo
@tiloalo 2 года назад
Voltage increase because voltage is not proportional to charge in lifepo4. So the battery that were good didn't loose as much voltage as the battery that were charged gained.
@JN-ou9ws
@JN-ou9ws Год назад
Hi, why is the 3rd cell down on the right side staying on a different shade than the rest of the cells
@lennieadi
@lennieadi 3 года назад
Nice video as always Andy. Keep educating us. Thanks. Question in generator charging. If I had 50kwh battery bank and a 7kva generator. Would I devide 50/7 to get the charge time duration or are my maths wrong?
@OffGridGarageAustralia
@OffGridGarageAustralia 3 года назад
That would be correct. You're adding 7kWh per hour charging, so ending up with 50kWh charged in around 7h.
@lennieadi
@lennieadi 3 года назад
@@OffGridGarageAustralia Great thought so. Thanks for reply. Wanted to check. Awesome work buddy. I’m learning so much. While I’m getting the basic understanding, from the build perspective in the earlier videos, a lot of the detailed technical stuff over the last month or so I’m still trying to figure out. Keep up the great work Andy. 👏🏾👏🏾🇬🇧🇯🇲
@saidt.8200
@saidt.8200 3 года назад
I’ve been looking for a way to connect (combine) two batteries on Lifepo4 and one AGM but couldn’t find a definitive clear answer. Could you orient me to some resources or maybe can be a project for one of your videos.
@iCraft.Studio
@iCraft.Studio 4 месяца назад
can the active balancer also balance the paralleled cell? I have 8s2p 3.2v 120ah prismatic cells.
@baade6010
@baade6010 11 месяцев назад
cool video, where do you live? it looks semi tropical, my guess is AUS/NZ edit: nvm i see at end of video you say aus :)
@trevortrevortsr2
@trevortrevortsr2 3 года назад
SKU make a range of what they call a "capacitor BMS " instead of the more common (and cheaper) bleed balance BMS - it may be the answer to these big cell systems
@OffGridGarageAustralia
@OffGridGarageAustralia 3 года назад
Working for a week now and it's been great.
@showmequick2245
@showmequick2245 3 года назад
Link please
@kennith.
@kennith. 3 года назад
Oh man, 1 1/2 years ... I would have had lost that plus would have to have a change of clothes too LOL. Specially after the 200+ amps test the other day.
@rcinfla9017
@rcinfla9017 3 года назад
I am an advocate of active balancers. Cheap ones can have issue with proper balancing direction when real world inverter and charger currents causes cell voltages to jump around confusing the balancer. Evaluating performance with no inverter or charging current variance is not real world use case. Be warned about capacitor charge pump type balancers long term reliabilility with electrolytic caps being subjected to high ripple current. Usually the cap's electrolyte dries out and capacitance declines. Sometimes they burst and short out from the high ripple current. As they are directly connected to cells (through MOSFET switches) there is no safeguard if they short out. If top of caps start to bulge out it is a warning of failures to come.
@OffGridGarageAustralia
@OffGridGarageAustralia 3 года назад
I know about the problems with capacitors from my electronic background. I think they have used the better quality ones which are fully sealed and don't dry up any more as other types do.
@JacobLeeson-zk1ol
@JacobLeeson-zk1ol Год назад
The voltage curve of the battery would actually cause a pack voltage increase.
@excillisbank2611
@excillisbank2611 2 года назад
bien !!!
@hassaneinj.hnoosh6536
@hassaneinj.hnoosh6536 3 года назад
Goood work
@OffGridGarageAustralia
@OffGridGarageAustralia 3 года назад
Thank you!
@MyQsilver
@MyQsilver 2 месяца назад
hello sir, is it ok to add this external active balancer to the BMS with built-in 0.6 active balancer?
@mjp0815
@mjp0815 3 года назад
Balancing at the bottom AND the top is like pulling on a too short blanket to make it cover you just to put the feet in the cold.
@OffGridGarageAustralia
@OffGridGarageAustralia 3 года назад
You cannot do both, that's right.
@stuartsmith945
@stuartsmith945 3 года назад
It is not unreasonable that the voltage went up with the balancer running. Cell 6 was in the steep part of it's charge curve where most of the other cells were in a clatter portion. The balancer will affect the voltage of the higher charged cells much less than cell 6 so cell 6 increases in voltage more than the sum of the higher cells decrease in voltage.
@OffGridGarageAustralia
@OffGridGarageAustralia 3 года назад
Yes, I figured that later on after reading many comments here about it. It was not obvious when I looked at it at when recording.
@01themightyman01
@01themightyman01 Год назад
So many questions!! I have the exact same setup, same BMS same problem but no active balancer.. If I charge or discharge at a low state and let the BMS go within within 4 hours the cells are balanced. Maybe you could do a video without the active Is balancer only BMS.. THANKS
@PLTS.rumahan
@PLTS.rumahan Год назад
Gak ruh aku Mbah 😄
@gerdbeutler3728
@gerdbeutler3728 9 месяцев назад
My 8 LFP Batteries will arrive soon and I'm asking myself, if I really need to top balance them or just use same 5A active balancer instead. This would save much time. As a SolarBeginner I'm thankful for any advice.
@EddywaKenya
@EddywaKenya 3 года назад
Batrium all the way!!!.... 2 years NO problem.... one install DONE. But only me.
@bishwagit
@bishwagit 3 года назад
I told you about victron smart shunt 1st during your 1st battery building.....
@OffGridGarageAustralia
@OffGridGarageAustralia 3 года назад
Did you? What did you tell me?
@bodavis3819
@bodavis3819 3 года назад
Ha ha your dog is awesome
@OffGridGarageAustralia
@OffGridGarageAustralia 3 года назад
Yes, he is very focussed with the ponies and stays with them all the time during the day. It's his job apparently 😉
@The2000redrocket
@The2000redrocket 2 года назад
i bought one of those active balancers for 24v setup. i just keep it plugged in. its always the same.
@1981dasimpson
@1981dasimpson 3 года назад
this is where i think the run solder joint should be a switch so you can connect then turn it on to balance
@OffGridGarageAustralia
@OffGridGarageAustralia 3 года назад
But then you would need to check every here and then and make a decision. I'll just leave it running now. It turns off and on itself if needed.
@1981dasimpson
@1981dasimpson 3 года назад
@@OffGridGarageAustralia a voltage trigger that measures the total voltage of battery that triggers a relay when set voltage is reached closing the run contact and setting the balance going this would work for the top balance you wanted befor at the set voltage you wanted where the battery bms would not play ball
@PentaxLife
@PentaxLife 3 года назад
Nice On Reliable inverters is there a way to increase the high voltage up input My keeps shut down if if volts are at 14.3 and with my new lithium battery I lowered the pack voltage to 14v so I am losing pack volume
@OffGridGarageAustralia
@OffGridGarageAustralia 3 года назад
Can you not adjust the love voltage disconnect in your inverter? 14.3V is far to high. It should be around 11V for a 4s LFP pack (2.7V/cell).
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