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Dead 24v DC Motor to 12v Motor for High Current, Speed & Torque - Project ! 

Mr Electron
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In this video, i will be modifying the armature winding of a 24V Dead DC Motor ( 660 RPM ) to 12v motor with ( 6000 RPM ) by armature winding modification. Old winding was 0.3 mm and new winding is 1 mm .
The dc motor modification project improves the speed of the motor by 10 times although the current drawn is also proportionally high i.e 8 Amps .
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27 апр 2022

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Комментарии : 147   
@MrElectron
@MrElectron 4 месяца назад
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@khimsophacarfixing
@khimsophacarfixing 2 года назад
This is a good technique to restore old things. I like it too much!
@AMANGUPTA-hf5mv
@AMANGUPTA-hf5mv 9 месяцев назад
Number of turns ?
@jjhack3r
@jjhack3r 2 года назад
Sometimes you disappoint me, but sometimes you impress me. This time, I’m impressed. Good work.
@farouksadki1674
@farouksadki1674 Год назад
عمل رائع و متقن شكرا على هذا الفيديو
@SC.243k
@SC.243k 2 года назад
Awesome… very beautiful 👌 Fully watched
@user-pc5lt2se8d
@user-pc5lt2se8d 2 года назад
Спасибо! Как раз сейчас учусь это делать
@tutaylam68
@tutaylam68 18 дней назад
bạn có cách cắt dây điện quá bá đạo
@lucgauthier3201
@lucgauthier3201 2 года назад
Very nice job, you work very good
@xuanthuyvannguyenthuy4781
@xuanthuyvannguyenthuy4781 2 года назад
Hello Việt Nam ok rất tuyệt vời nhất trong thiết sáng tạo hay chúc mừng bạn thành công hay
@Savage-lx5yj
@Savage-lx5yj 2 года назад
Great job!
Год назад
Very meaningful experimental video
@singhananta8142
@singhananta8142 2 года назад
Could i beleive this man anymore?
@Bianchi77
@Bianchi77 Год назад
Creative video, thanks :)
@therealitysimpletechchanne469
I appreciate the way you made it, good work
@ehsanullah7103
@ehsanullah7103 Год назад
Thats nice. One thing u must explain, marking & coil pitch.
@sirzdandy
@sirzdandy 2 года назад
great job
@mpalaskokkalis2593
@mpalaskokkalis2593 9 месяцев назад
Perfect motor 👌
@diyathomevn
@diyathomevn Год назад
a new idea Good job..
@flstudio-bitcoin935
@flstudio-bitcoin935 Год назад
Thanks.
@mathieupierremarceaupaulin5298
@mathieupierremarceaupaulin5298 2 года назад
Belle vidéo
@KORZDAKRA
@KORZDAKRA Год назад
very nice 👍 my friend ❤️
@electronic7979
@electronic7979 2 года назад
Nice
@aysecatlak9637
@aysecatlak9637 2 года назад
1 perfect restrasyon
@tikiribandakandegedara316
@tikiribandakandegedara316 Год назад
Good good larn
@tcmodelmaking8517
@tcmodelmaking8517 2 года назад
you do a great job, i love creative repairs like you
@rodrigolorde3737
@rodrigolorde3737 2 года назад
😮😮
@user-rq9po2zv4k
@user-rq9po2zv4k Год назад
Дякую вам за працю, хай щастить
@JonahNAloha
@JonahNAloha Год назад
Where does the end of the copper wire go when finish winding?
@TubaParveen-cd2ys
@TubaParveen-cd2ys 10 месяцев назад
But, it gives some inspiration to restudy thoroughly the physics from 9th to 12th class , after that trial may be tried.?????
@kameshwarikandhaswamy3824
@kameshwarikandhaswamy3824 5 месяцев назад
😮😮😅😮
@idontknowmyfirstname69
@idontknowmyfirstname69 Год назад
Did i miss it? Did you have a number for the current draw on the old motor?
@yakuprazi3325
@yakuprazi3325 4 месяца назад
Uygun teller ve sarım değil. Çünkü fan yok, havalandırma yok. Çok uzun dayanamaz... Fikir güzel.
@MrElectron
@MrElectron 4 месяца назад
Good point, although this was more of a 'how to make that' type of video. Thanks !
@rajviji1984
@rajviji1984 2 года назад
What is the number of turns?
@TanvirKabir0461
@TanvirKabir0461 2 года назад
Please make a complete and easy way to rewind this kind of motor armature.
@rajkumarghosh2093
@rajkumarghosh2093 2 года назад
How to turn the armature coil.
@ravi8159
@ravi8159 Год назад
Tell me how many grams coil is needed for winding
@g.j.dutoit4447
@g.j.dutoit4447 Год назад
Do you have a video how to rewind a radiator fan armature of old car (1974) it got 10 slots
@user-se9jw7vo1v
@user-se9jw7vo1v Год назад
Peace be upon you, my brother..I want to ask the method of winding the wire. The number of voids is 16 (even number) and the number of copper hooks is 16 (even number). Why did you choose to tie the wire from copper hook 1 with space 3 (odd number)? So how is the end of the coils back to the copper hook 1?
@user-yp7nq4iv6y
@user-yp7nq4iv6y 9 месяцев назад
Ye dc motor fan bante he mere pass
@PF-gi9vv
@PF-gi9vv Год назад
Looks as though you've wound the windings incorrectly to the commutator because the current draw seems extremely high to say it has no load on the motor. I could be wrong though?
@lucgauthier3201
@lucgauthier3201 2 года назад
Bravo for your good English, most Indian doesn’t speak well as you !
@dhirajkadam6636
@dhirajkadam6636 2 года назад
Hi sir did u balance the armeture before incrting in housing it should be balance before the armeture is install and take it in use bcose the vibration of the armeture may coses damage the motor damages of bush and clamping screws gets Loos , sound etc
@MrElectron
@MrElectron 2 года назад
Yes ofcourse.
@pulaknsu
@pulaknsu Год назад
Great scrutinised work 💜🧡 Question: *Can I generate voltage in the motor input wire by propelling the motor shaft by external forces?* i.e: by wind, by water or by magnet
@adhyansehgal4192
@adhyansehgal4192 Год назад
yes these have magnets
@belsayshootingground
@belsayshootingground Год назад
Is it just one long strand of copper wire? I thought each loop would have to be a separate connection? I’m a little confused why the motor doesn’t just sit still if the electricity can just flow through the entire things all at once?
@user-zk7sg8sb1k
@user-zk7sg8sb1k 5 месяцев назад
Can you explain what causes the magnets to have shadow marks on them.
@SarveshKumar-bt5bo
@SarveshKumar-bt5bo 4 месяца назад
Is there single wire or double wire winding for 24v dc ro booster pump?
@rezkseh2037
@rezkseh2037 2 года назад
I have rewound with thick wire The motor going hot
@TubaParveen-cd2ys
@TubaParveen-cd2ys 10 месяцев назад
Heat or energy transformed(W or H) = i^2 *R * t
@kevincheung7839
@kevincheung7839 8 месяцев назад
May I know how long of the 1mm wire was used? Many thanks. I got the same water pump but it's overheated (the motor itself and the electric wire from power supply). I think it's caused by short circuit in the armature. It draws too much current from the supply.
@shuvra4352
@shuvra4352 Месяц назад
No load current 8 amps isn't too high?
@Premmandal345
@Premmandal345 2 года назад
Sir big fan of yours 😘❤️ plz tell me your education qualification are you an iitan ? Plz reply sir , ❤️
@MrElectron
@MrElectron 2 года назад
B.Tech Engineer. I didn't give the IIT Enterance 🙂
@Premmandal345
@Premmandal345 2 года назад
@@MrElectron Thank you sir for your reply ❤️ 🥰 you made my day 🌟
@richardsmith9605
@richardsmith9605 2 года назад
Your method for cutting all those copper wires was very interesting - with a hacksaw blade, and worked surprisingly well. Though I wouldn't of risked holding it like that with bare fingers... as the thought of it catching and cutting flesh/bone is pretty nasty! 😬
@fatemekamani3021
@fatemekamani3021 Год назад
2
@fatemekamani3021
@fatemekamani3021 Год назад
ث
@fatemekamani3021
@fatemekamani3021 Год назад
2
@fatemekamani3021
@fatemekamani3021 Год назад
2
@fatemekamani3021
@fatemekamani3021 Год назад
2
@kelektro0125
@kelektro0125 2 года назад
Please measure the torque of this motor in a next video. Maybe you also could determine the efficiency because I doubt that those thick wires are a good chose.
@MrElectron
@MrElectron 2 года назад
It all depends on the RPM you need. Just as the High Current Car starter Motors .
@Dave_en
@Dave_en 2 года назад
You can increase the torque using step down gear. Using thicker wire means less turns and more current resulting in high RPM and low torque.
@mariastanford5701
@mariastanford5701 10 месяцев назад
@@MrElectron In new windings how much coil (meters) you used?
@skyphoto4114
@skyphoto4114 Год назад
Which one is high tork.?.. 6k rpm or 660rpm.?
@Tech-Tacked
@Tech-Tacked 10 месяцев назад
Wait it can run on dc?
@ManishKumar-su1ue
@ManishKumar-su1ue 2 года назад
Hi bro pls tell me that if we want to make high in Torque but low in RPM so we can put so much load on it pls tell me the windings configuration for it
@dhirajkadam6636
@dhirajkadam6636 2 года назад
Bro U can use BLDC motor hight torque and low RPM like E bike have now a days
@elamparithi912
@elamparithi912 Год назад
gear reduce mechanism to high torque and low speed
@Ilyaskhan-nu8ic
@Ilyaskhan-nu8ic 2 года назад
Please i have no rpm tester please for me test the tiger daynamo rpm please
@mjidadam9421
@mjidadam9421 2 года назад
Does it not get hot ?does it work for a Long time ?
@Dave_en
@Dave_en 2 года назад
It will become hot if overloaded, else the motor runs at amazingly high speed.
@19g222
@19g222 2 года назад
hwo many rawnd to the wair
@jamatiaborok1094
@jamatiaborok1094 2 года назад
What the ampere
@eijigold2833
@eijigold2833 5 месяцев назад
8:35
@moaadiaphd5109
@moaadiaphd5109 7 месяцев назад
عمل جميل جدا شكرا؟ كم عدد المجري الواحد 65 وشكراً ❤❤
@user-zk7sg8sb1k
@user-zk7sg8sb1k 5 месяцев назад
Five Americans.
@fahrirexsa2959
@fahrirexsa2959 Год назад
Wo aryu
@user-vh5fh9xt2m
@user-vh5fh9xt2m Год назад
Через 10 минут он разогреется до 100 градусов. И сгорит.
@user-mu9qy9co2y
@user-mu9qy9co2y Год назад
بماذا تنصحني بالنسبه لعدد اللفات وقطر السلك النحاس
@user-db4ss7ys6m
@user-db4ss7ys6m 2 месяца назад
ترجمة للغة العربية ‏‪1:47‬‏
@wladimiryrenkow9579
@wladimiryrenkow9579 Год назад
превысил сечение в 10 раз при этом щетки и коллектор не предназначены для возросшего тока, думаю недолго ему работать, если без нагрузки 8 ампер , то с нагрузкой задымит скорее всего, у якоря даже нет вентилятора да и вент-ных отверстий в корпусе,
@AviAero123
@AviAero123 Год назад
The armature was not balanced after rewinding. Sounds like it is vibrating in the bench vise horribly....
@EnforcedPolicy
@EnforcedPolicy Год назад
Do you use two wires?
@TubaParveen-cd2ys
@TubaParveen-cd2ys 10 месяцев назад
What would be if one uses double wire of 1 mm thickness for rewinding the same, ampere ?????, voltage ??????? Output
@royalgamersaleem3073
@royalgamersaleem3073 9 месяцев назад
Can this motor become a fan by giving 24 volts?
@officialVimalKumar
@officialVimalKumar 5 месяцев назад
Yes
@haf-oq3vt
@haf-oq3vt 29 дней назад
Any details just for fun😂😂😂
@aniketsharma1597
@aniketsharma1597 2 года назад
Sir how many grams of wire you use for rewind this moter and which swg
@MrElectron
@MrElectron 2 года назад
I didn't weigh it . I just gave the specified number of turns for the 1mm wire.
@Dave_en
@Dave_en 2 года назад
1.02 mm wire is 19 SWG. Turns may be estimated by the volume of wire taken while winding it on armature. Roughly half the space in the slot should be filled by one coil. One slot has two such loops.
@TubaParveen-cd2ys
@TubaParveen-cd2ys 10 месяцев назад
Any formulae to calculate all these components to get the required voltage, amperage smoothly, imean without any ill effect ????????
@gaurav.porwal
@gaurav.porwal Год назад
I've rewinded the armature watching this video but now commutator is showing continuity with armature slots.. is this normal or I've done some mistake... pls guide
@MrElectron
@MrElectron Год назад
Hi! Its not normal.. seems like your Enameled copper wire got ruptured and it made contact with the armature . Remove all the winding and the paper tape insulation and try pvc insulation instead. Then it wil work for sure.
@gaurav.porwal
@gaurav.porwal Год назад
@@MrElectron okey... thanks for giving time dear...
@emilyhouse9642
@emilyhouse9642 Год назад
If only people knew what they were watching🤦
@nikashkumargupta4538
@nikashkumargupta4538 Год назад
Bhai kitna mm ka motor ka sharft hai
@TubaParveen-cd2ys
@TubaParveen-cd2ys 10 месяцев назад
8 mm
@darrenglynn597
@darrenglynn597 Год назад
What do you use to insulate the iron core when you rewire the coils on the amiture. Do you use paper / card / insulation tape. As I am baffled.
@techmind8867
@techmind8867 2 года назад
bro can i use it to make e-bike and RPM will increase on 24v??
@Dave_en
@Dave_en 2 года назад
I don't think we can make e bike using it. It can hardly provide 72 watts of power and if we reduce the RPM using gear box to create more torque then the bike may not run at high speed. But it's worth a try if you can achieve 25 kmph speed for visiting local areas. You can attach two motors in parallel to achieve good results.
@TubaParveen-cd2ys
@TubaParveen-cd2ys 10 месяцев назад
​@@Dave_en It would be better to use 48 volt onward d c motors(brushless) for the same with 48volts battery onward , ?????????,as it would bear the loads given in a smooth way ??????????
@Dave_en
@Dave_en 10 месяцев назад
@@TubaParveen-cd2ys Yes. 48 volts are enough for light bikes. Some e-bikes and e-scooty do use 48v DC brushless motors and battery for satisfactory performance.
@Dave_en
@Dave_en 10 месяцев назад
@@TubaParveen-cd2ys If you double the voltage, then at same winding resistance the power gets quadrupled. That means four times the torque.
@user-bj4ig2nh6u
@user-bj4ig2nh6u 2 года назад
250
@kishorbhawsar4198
@kishorbhawsar4198 Год назад
क्रौनसे नम्बर का तार लेना और वाईर्डिग टर्न कितने लेना यह नही बतायाँ आपने ।
@Niku225
@Niku225 4 месяца назад
13:50 666 its a cursed motor😅
@padmanabanr8229
@padmanabanr8229 2 года назад
Why video not playing fully.some wallpaper irritated
@MrElectron
@MrElectron 2 года назад
May be there is some momentary glitch on youtube or internet connect. Its playing fine here.
@jethanandbuchhada13
@jethanandbuchhada13 Год назад
Instead of rewinding there was another method
@TubaParveen-cd2ys
@TubaParveen-cd2ys 10 месяцев назад
Gear system ??????
@yogeshkumbhakar3550
@yogeshkumbhakar3550 Год назад
Hello bro. I need this motar 6000rpm
@TubaParveen-cd2ys
@TubaParveen-cd2ys 10 месяцев назад
What load are you expecting to give, if delivered ampere is 8 amperes,try to proceed successively to take care of expected rising of temperature of the motor body ???????????
@sumanbaral8457
@sumanbaral8457 Год назад
Why did you use Alphabets to mark commutator bars ?? Trying to show your extra skills , I guess… Why don’t you use Chinese alphabets ?? Simply. But I appreciate that you have the best collections of dc motors … and thats cool…
@topinfomentary6143
@topinfomentary6143 7 месяцев назад
Bhai same tarikey se rewind kia pr Meri motor ni chl rahi
@hsigsicefno7wbo8e33
@hsigsicefno7wbo8e33 10 месяцев назад
P hindi ma bat kre
@user-du7sx4uw6s
@user-du7sx4uw6s Год назад
Перемотал более толстым проводом на более низкое напряжение питания. Тонким проводом - он был на 24v или выше.
@chandmia1593
@chandmia1593 2 года назад
What is the price of willing to order 6 drills from Bangladesh? Can it be sent by courier?
@davidwillard7334
@davidwillard7334 2 года назад
BUNGLADESH ! Has a Problem ! With ! ANYTHING ! Sent ! There !! Because it's ! HIGHLY !! IILEGAL !!
@rathanagamer5961
@rathanagamer5961 Год назад
How many HP
@TubaParveen-cd2ys
@TubaParveen-cd2ys 10 месяцев назад
96 Watts
@TubaParveen-cd2ys
@TubaParveen-cd2ys 10 месяцев назад
O.128 HP
@user-xt8zm7ky9c
@user-xt8zm7ky9c Год назад
досмотрел до конца, убожество для перемотки
@lanzaxell4853
@lanzaxell4853 2 года назад
first:D
@christopherbaksh9443
@christopherbaksh9443 10 месяцев назад
Rghij
@menesys3
@menesys3 Год назад
anda a estudiar
@moking8095
@moking8095 26 дней назад
Motor bearings would stand up to 6000 RPM. SCAM, SCAM, SCAM.
@rj2383
@rj2383 3 месяца назад
Can you make the same motor into BLDC motor
@salehamini8061
@salehamini8061 2 года назад
Are the bearings suitable for 6000 rpm?
@Dave_en
@Dave_en 2 года назад
​@@johnvanlandingham8832 high RPM machines have this kind of disadvantages. The bearings break or cease. To overcome this problem use lower RPM as much possible. I think my air cooler motor will last longer if I wind it for 1000 RPM rather than 1400 RPM original. Recently I had to change both bearings due to increasing noise levels. The shaft was also affected and had to punch it along the bearing line to tightly mount the bearings.
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