Don't Skip This CRUCIAL Engine Check! | Piston Deck Height [#TECHTALK]

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Are your pistons protruding from your block?
When building an engine with a new block you’re unlikely to come across pistons poking out the top of your block. But what happens when you’re rebuilding an older block that has been machined a couple of times already and your new pistons are sticking out?
In this [TECH TALK] Andre covers one clearance that is often taken for granted in engine building projects, deck clearance. He will explain what piston deck height is, how easy it is to check and what to keep in mind when you’re installing new pistons. Also talked about is a deck bridge tool, how it's used, what you’re measuring, and how to deal with protruding pistons. Also don’t forget to take into consideration the height of the head gasket!
00:00 - Intro
00:10 - What is piston deck height?
00:45 - Buying Pistons
01:02 - Machining your block
02:26 - Dealing with a piston crown sitting out of the block
03:34 - Deck Bridge Tool
05:20 - What you’re measuring
05:50 - Don’t forget the head gasket!
06:31 - Outro
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#highperformanceacademy #learntotune #enginebuilding101 #dontletthesmokeout #enginebuilding #pistons #deckbridge #deckheight

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Опубликовано:

8 фев 2021

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Комментарии : 71

@borismcfinnigan3430 11 месяцев назад

This guy is an amazing teacher. Even if you came in with zero clue, the way he explains things will put you on the right track.

@martinhulse7402 3 года назад

Thanks Andre for pointing out one of the most overlook measurements you should do when building a engine .I have seen gains on the dyno with reduced squish, maintaining the same compensation ratio

@TheBillzilla 3 года назад

I've shaved the block on a couple of engines, to deliberately make the piston stick up a little, to get the right squish area gap. That's done when I can't get a head gasket that's thin enough.

@marklowe7431 3 года назад

Let's not forget quench/squish. If anythings ignored it's this and 'burning' fuel efficiently is the point. Is it not?

@monstersquashracing 3 года назад

Thank you so much for all of the information. I really appreciate it as this will help me in getting closer to building my own engines thus helping me achieve my drifting and racing goals. Thanks again🙏🏻

@hpa101 3 года назад

Glad it was helpful!

@bernardwarr4187 3 года назад

Many thanks, and thanks for the live show last week. I am building a Mercedes 6.0 litres M119. Looks like I will have .70 mm protrusion, from my maths. Assuming 1.70 mm head gasket, and making sure the head gasket has clearance from the bore, will that be except able? Also what’s the tolerance across all cylinders on deck height? I would imagine the evenness is more important than the protrusion it’s self, once it’s with in spec ?

@kevinadcock4671 3 года назад

Good information

@vincentleviangelomagbojos5241 3 года назад

Thanks!

@Jochenrh 3 года назад

Next weeks Video then will cover measuring the cr?

@spudthompson1414 Год назад

Always did that to my motors and motor cycles all Harleys.

@MowSow 3 года назад

Amazing information as usual !! Can you clarify the connection between this measurement and the thickness of the head gasket in connection with the to the compression ratio. -Thank you

@bernardwarr4187 3 года назад

You will need to calculate the volume of the head gasket and include this in your combustion chamber, assuming zero piston protrusion

@Ugurtosunoglu 3 года назад

Nice info’s ,conrod bearing clearence also effect the tdc and aluminium block extent small amounts when it’s reach the operating temperature .

@bernardwarr4187 3 года назад

Good point! How much would an alloy block extend?

@Ugurtosunoglu 3 года назад

@@bernardwarr4187 there don’t have exact number because,depends of the block material because all alloyblock not produce as same material , but generally (0.005,0.010) between these numbers .

@spudthompson1414 Год назад

I had a lot of boring stands made up a lot of them were custom made and ground flat and hardended.

@spaight711 3 года назад

If you want to get really fussy, the gauge should be zeroed on a granite surface plate. Of course, the utility of such a thing isn't justifiable unless you've got a more precise indicator, that reads out to .0001, and the deck has been ground by the machine shop.

@afzali4850 3 года назад

Hi, will you be covering squish/quench clearances? Curious to know what others have run and if possible to go for tighter. Managed 0.8 on 3sgte and didn't have the guts to go tighter.

@garlandjones7709 3 года назад

He did when he said .040" minimum at the end. He covered gasket thickness minus deck clearance. That's quench. He says .040" minimum as in .045" is safer. I dont know a builder in the world that would send .080" out the door unless forced by a customer.. 040" is a standard on steel rod setups. .033" and tighter is where most people will say is too much on street engines.

@AdinSLaboy 8 месяцев назад

I got a question how it's the maximum quench for a b18b block my engine looks low after a friend built it for me I want to buy a tool and check before it's to late

@narmale 3 года назад

ohhhhh talk about the steam hole slot you cut in the block!

@spudthompson1414 Год назад

I call it sweeping the pistons!

@e34boat88 Год назад

should i skim the pistons or get 0.5mm thicker gasket?

@hpa101 Год назад

For clearance? A thicker gasket is generally the go-to, it comes with a few other considerations - Taz. ru-vid.com/video/%D0%B2%D0%B8%D0%B4%D0%B5%D0%BE-28-FB3kyEDk.html

@Spudstrodamus 3 года назад

Why take off .0020 from the piston and not get a .0020 thicker gasket. Or is the gasket not available in that thickness?

@oztracker 3 года назад

He was already up to 40thou gasket with 20thou over on the piston height + with the block decked multiple times. (Measure from crank centre to standard deck centre line!) Whilst trying to retain reliability at keeping 40thou overall, 60thou worth of gasket only IMO is looking for blow out after torque is down at squish....

@Spudstrodamus 3 года назад

@@oztracker so basically the thicker gasket is not an option. Too thick won't hold the cylinder pressure they are planning on running

@oztracker 3 года назад

@@Spudstrodamus Correct... Reliability for every motor/compressor build. Whether street or race application. No builder wants to pull motor after motor out due to wrong or ignored measurements....professional or home mechanic, it cost too much money & finite time.

@shelbyavant5081 27 дней назад

Also, if the intake is port matched to the heads with .040 gaskets being the norm, you may alter your runner lineup.

@thonmoybhattacharjee3041 9 месяцев назад

Why is it measured on the edges and not the center where the piston is higher? Isn’t that where it would hit the head possibly?

@davidbrannan987 19 дней назад

Ever seen a piston???? all pistons are different. Some are DISHED….which means the center is way shallower than the outer edges…..some have DOMES, which are just that a big high dome that’s taller than the rest of the piston.

@jdm_jadon 3 года назад

Couldn’t you just use a thicker head gasket instead of decking the piston?

@crunchermuncher93 11 месяцев назад

Compression will change alot compared to just taking off abit of material

@BIGSMOKE-bl2lq 3 года назад

Who would you recommend for tuning a honda k series?

@victorgrosu1620 3 года назад

CJ is the best tuner I know

@manitoublack 3 года назад

Cheaper just to get a thicker head gasket?

@marklowe7431 3 года назад

Cheaper is not the goal. That engine could be 10k build and the pocket change it takes to machine them properly shouldn't be a factor. There would also be some stretch to factor in.

@Spudstrodamus 3 года назад

Someone said that much extra gasket would make it too thick and more prone to a blow out. Don't know if it's true just repeating. I asked the same question why not just a thicker gasket

@0643052 3 года назад

👌

@franciscopereira8484 3 года назад

Removing material from The crown oF The piston ?? 🤨

@mortuiambulante4683 3 года назад

THE WHAT HEIGHT??

@dominicjeanb2063 3 года назад

lmao looking for this

@dsm1stgen Год назад

DICK....there I said it

@SimonWorlds 2 года назад

Why not just resize the conrods? I have done this plenty of times with success.

@hpa101 2 года назад

Yes that's an option and something Andre has done, but it's not our single or necessarily best goto solution if we do find our piston is protruding. PS: Hope you're keeping well Simon, haven't seen you around for a while 😎 - Taz.

@SimonWorlds 2 года назад

@@hpa101 Hi mate, thanks for the reply !!! Yeah i have been around, just life not going my way for a while..........lol. All good though and going to hit the track again very soon in the Juno. I have also been working with Mr Paul Stokell now in a lot of track day stuff, so that has kept me busy. One of the reasons I mention conrods for resizing is that when we build an engine and use ARP rod bolts, the rod goes out of round in many circumstances, so when doing an ARP kit I have learnt to check for resizing. I do understand that you have to get them round again, but milling the top of the rod cap face at the same time and then re-rounding the rod for the correct bearing is a way I used to get my deck heights in my V8 days right. We also were limited back then with the amount of aftermarket parts that are available today. I have not done a rebuild for many years, but learnt in the late 90's through a good drag car mate of mine when we were doing drag racing. Good channel mate, keep up the great content.

@gothicpagan.666 3 года назад

Some bell end somewhare in this world gave this a thumbs down. What planet are they from? The information here was real world cock on.

@gothicpagan.666 3 года назад

@@brandonlittle6444 Thats the very reason clearance is there. In a perfect world with no piston growth, rock and rod stretch, you would test to see the ideal squish depth and leave it at that. 40thou is a safe head and valve to piston clearance on a typical 86mm stroke unit revving below 10,000 rpm, with reasonable off the shelf components.