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Entire process from scratch to a finished stamped part. 

Toolander Engineering
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Join me as I take you through the entire process of creating a high-quality stamped component, from initial design to the finished product. This video covers every step, including.
- Conceptualizing and designing the part
- Selecting the right materials
- Preparing and setting up the tooling
- The intricate stamping process
- Applying the finishing touches
This comprehensive guide is perfect for anyone curious about the world of metal stamping and manufacturing. Whether you're a student, hobbyist, or professional, you'll find valuable insights and practical tips.
#stampingparts
#stampingtooling
#metalstamping
#stampingmachine
#manufacturing
#machining
#precision
#toolanddiemaker
#toolanddie
#wireedm
#holepopper
#surfacegrinder
#precision
#precisionmetalcutting
#progresivedie
#stampingprocess
Intro 0:00
Cad. 0:30
Edm punch and die 1:04
Bead blast punch 4:44
Grind punch 6:01
Edm punch holder 10:28
Measuring / beadblasting 12:18
Grinding 13:52
Optical comparator 16:18
Indicating punch holder 19:32
Misc. operations 22:27
Stripper grinding 23:12
Install punch holder / stripper 23:47
Install die in press / stamp part 24:45

Опубликовано:

 

26 июн 2024

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Комментарии : 64   
@RSPFactory
@RSPFactory 8 дней назад
Working to 50 millionths, and using the Horrible Fright sandblaster in the driveway. Love it, Subscribed.
@ToolanderEngineering
@ToolanderEngineering 7 дней назад
Good eye, it is a harbor freight sandblaster. Its not the best but it does the job. Thanks for watching.
@richardjones1022
@richardjones1022 9 дней назад
I love videos like this one. I'm always very intrigued on how other tool & die shops go through the building process of precision metal stamping dies. I would love to see a series on how you build a whole die from design to finished product run. Great video! I will definitely be keeping my eye open for more.
@ToolanderEngineering
@ToolanderEngineering 8 дней назад
I'm glad you enjoyed the video. I am working on a video showing a progressive die being built from scratch, it going to take some time to complete.
@richardjones1022
@richardjones1022 8 дней назад
@@ToolanderEngineering I understand. I'll be looking forward to it!
@adrianperez3375
@adrianperez3375 8 дней назад
Thanks for showing all the steps and considerations. A lot of videos pass a step or two as they show a process and yours goes all the way through.
@ToolanderEngineering
@ToolanderEngineering 7 дней назад
Thank you. I wanted to show as much as possible.
@NRDavis-wl8vn
@NRDavis-wl8vn 9 дней назад
Old Manual Retired Machinist 😲 + or - .005 was what I worked with back in the 70's. Thanks for the Video ☺️
@ToolanderEngineering
@ToolanderEngineering 9 дней назад
Plus or -.005 is still pretty good. Thank you for watching. 👍
@edmguru9056
@edmguru9056 6 дней назад
Great work! I’m retired now but back in the day that’s how we would build up multistage progression tooling. After a while I missed the whole tool making process, so much so, that I designed and built my own sinker EDM (it’s easy to do as it’s just Ohm’s law) and now I can still make the odd press tool or die on a part time basis.
@ToolanderEngineering
@ToolanderEngineering 6 дней назад
You made your own sinker..that's quite impressive.👍
@mooreevair
@mooreevair 7 дней назад
Hitting that precision level of grinding is such a great feeling and one of the things I love about being a machinist. I feel as though sometimes I'm the only one, even though here I see you doing the same, and I know there are others. Still, it's pretty good
@ToolanderEngineering
@ToolanderEngineering 6 дней назад
It definitely feels good to machine the part to the proper requirements and not have to scrap it. Thank you for watching
@scottbimmer1147
@scottbimmer1147 4 дня назад
Love the content and you are presenting it very well, keep it up we need more people sharing this kind of information.
@ToolanderEngineering
@ToolanderEngineering 4 дня назад
Thank you so much I appreciate it.
@williammorris1763
@williammorris1763 6 дней назад
Epic, hope to see more!
@ToolanderEngineering
@ToolanderEngineering 6 дней назад
I am working on another one. Its going to take some time before I can launch it.
@bernhard_derProtoTyp
@bernhard_derProtoTyp 8 дней назад
Super cool! Thanks for sharing!
@ToolanderEngineering
@ToolanderEngineering 7 дней назад
Thank you. I'm glad you enjoyed it.
@johnwp111
@johnwp111 6 дней назад
Please keep providing these types of video with the content as there is are very few content providers, providing this type of information.
@ToolanderEngineering
@ToolanderEngineering 6 дней назад
I have not seen anything like this on youtube either. I will do my best. Thanks for watching
@jasonmoore3557
@jasonmoore3557 7 дней назад
Brilliant toolmaking 👌
@ToolanderEngineering
@ToolanderEngineering 6 дней назад
Thank you👍
@emeltea33
@emeltea33 5 дней назад
Such an amazing machine.
@ToolanderEngineering
@ToolanderEngineering 4 дня назад
It is, isn’t it.
@gafrers
@gafrers 9 дней назад
Great. Interesting and quality. Love EDM
@ToolanderEngineering
@ToolanderEngineering 8 дней назад
I'm glad you enjoyed it .Thanks for watching
@lawmate
@lawmate 8 дней назад
Amazing work
@ToolanderEngineering
@ToolanderEngineering 7 дней назад
Thank you. I appreciate it.
@Ak-lq7yl
@Ak-lq7yl 9 дней назад
Loved the video. A few suggestions and questions: - Type of material and hardness of each part? - What are the tolerance of each part and the clearances between parts? - Showing a 3D assembly cross section at the start of the video would have helped us follow along in a much more meaningful way
@ToolanderEngineering
@ToolanderEngineering 8 дней назад
I'm glad you enjoyed it. The material is .003 thick stainless steel. There are so many different tolerances on that part it would be difficult to list them all. The tolerance for the burr is .0002. A 3d cross assembly? I am not sure what you mean by that
@RSPFactory
@RSPFactory 8 дней назад
​@@ToolanderEngineeringI think he's saying a 3D model at the beginning, but it sounded like you were only creating 2D files. How about the die material and condition?
@gordon6029
@gordon6029 6 дней назад
We need way more content like this! The one question I have is why the tab in the first place?
@ToolanderEngineering
@ToolanderEngineering 5 дней назад
I have not seen any content like this as well. The tab is there to hold the part in the block so the machine can perform multiple passes...a rough and a few trim cuts. After all the passes the part is cut off. Thanks for watching
@GameBacardi
@GameBacardi 6 дней назад
Good video, thanks
@ToolanderEngineering
@ToolanderEngineering 6 дней назад
Thanks for watching. I am glad you enjoyed it.
@TheMartijn95
@TheMartijn95 8 дней назад
Great video! Shouldn't the wire EDM be capable of cutting the profile right in the center of the part though. Most of the time I start of with a ground piece of stock, so the profile is already nice and perpendicular to the block. You're a brave man, balancing the punch on such a small surface for grinding! I'd put it in a vice clamped on both ends just to be sure :)
@ToolanderEngineering
@ToolanderEngineering 7 дней назад
Thank you. If the clearance is larger we will cut it to size on the outside, but with thin material and tight tolerances I like to leave a little material on because it doesn't always turn out perfect. I almost always try to lay punches directly on the magnet, it turns out more accurate.
@manythingslefttobuild
@manythingslefttobuild 4 дня назад
Great video. Is the EDM machine scanning for the pre-pierced holes to find an origin point? The steel(s) A2? being used for the die components would be an interesting addition to future videos.
@ToolanderEngineering
@ToolanderEngineering 3 дня назад
before starting the program, the machine is moved over to the start hole manually, and after the program is started, it will move from Hole to hole automatically. I could possibly do a video on the tool steel that I use. Thank you for watching.
@lukenewhouse601
@lukenewhouse601 9 дней назад
A whole new meaning to living on the edge when you ground the wire tab off! 😂 nice work and video tho. I’m from the Powder Metal compaction tooling industry.
@ToolanderEngineering
@ToolanderEngineering 9 дней назад
Ha ha.. living on the edge. I’m not familiar with the powder compaction industry, I will have to check it out. Thank you for watching.
@mooreevair
@mooreevair 7 дней назад
He makes carbide inserts would be my guess.​@@ToolanderEngineering
@airgunningyup
@airgunningyup 6 дней назад
the wire edm is soo efficient with material usage compared to traditional cnc milling . I hate when i made a part and the chips weigh more than the part itself
@ToolanderEngineering
@ToolanderEngineering 5 дней назад
Very efficient indeed. Thank you for watching.
@paulmace7910
@paulmace7910 8 дней назад
Amazing work. Thank you for sharing. What was the tab on the punch for?
@ToolanderEngineering
@ToolanderEngineering 7 дней назад
The tab is there because when the wire machine cuts the punch it has stay partially attached to the block as it makes multiple passes to rough and trim.
@user-tx2nv1rb9k
@user-tx2nv1rb9k 8 дней назад
Yes we gladly made it to the end! Boy, EDM has really occupied most aspects of your building ...
@ToolanderEngineering
@ToolanderEngineering 8 дней назад
It does for this part, however it is not always the case. Thanks for watching
@onurmemis3618
@onurmemis3618 7 дней назад
I would love to hear your opinion on the Rack Robotics desktop wire edm machine. It’s an entry level machine made for hobbyists. I bet you would have some valuable insight as someone with so much experience with these machines.
@ToolanderEngineering
@ToolanderEngineering 7 дней назад
I’m sorry to disappoint you, however, I have no experience with this machine. I’ve never even heard of it.
@onurmemis3618
@onurmemis3618 7 дней назад
@@ToolanderEngineering I just thought it would make a good video if you were to familiarize yourself with what they are selling, particularly the betta wire kit, and share your opinions about it. I would appreciate your insight.
@greatvaluewalmart
@greatvaluewalmart 6 дней назад
That looked like .055", maybe funny angle.
@ToolanderEngineering
@ToolanderEngineering 5 дней назад
It was definitely .030. Thanks for watching
@MJQAZ
@MJQAZ 9 дней назад
Doing my dream job! You use about 10% material thickness for clearance? So in this case .0003?
@ToolanderEngineering
@ToolanderEngineering 8 дней назад
Depends on the application. For this part the clearance is around 5%
@MJQAZ
@MJQAZ 8 дней назад
Wow that’s tight! Though I would think required since it’s such thin material! Nice work!
@ToolanderEngineering
@ToolanderEngineering 8 дней назад
@@MJQAZ Thank you
@AdiAdiadi-hg8tn
@AdiAdiadi-hg8tn 4 дня назад
24:58 is this the wobbliest work bench in your shop? Or you also have one suspended on bungee ropes??
@ToolanderEngineering
@ToolanderEngineering 4 дня назад
lol.. that’s not a workbench It’s a cart.
@AdiAdiadi-hg8tn
@AdiAdiadi-hg8tn 4 дня назад
@@ToolanderEngineering OK, I was just curious if there is possibility for the next video to be titled: "This is what happens to expensive die when it fall on the floor."
@danielrogers6090
@danielrogers6090 8 дней назад
Hello again, you're a great tool maker. I would hire u in a second, let me know if u ever need a job 😆. If you're ever in the Corona riverside area I would love to show you the facility and I'll buy u lunch and we can talk shop.
@ToolanderEngineering
@ToolanderEngineering 8 дней назад
Ha Ha.. thanks for the offer. I appreciate it. I would love to check out your shop.
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