Arne Weber, CEO and Founder of faytech, expresses his excitement about the company's operation and its growth, introducing the clean room operation in Huizhou, China with 6,500 square meter production facility.
Arne then offers a tour of the clean room, explaining the three main areas of production. The first area is dedicated to touch panel production, with touch sensors and cover glasses visible throughout. This area uses lamination to create flexible solutions for industrial applications, with customized cover glasses and touch sensors for every size.
The second area features machines used to laminate the cover glass foil and touch sensor together under vacuum. The glue is then cured by UV, resulting in a touch panel that is ready for production. Arne notes that the clean room is essential for producing high-quality touch panels, such as those used in McDonald's touch panel ordering system.
The third area is dedicated to preparing the touch panel and LCD module or open cell for optical bonding. Arne explains that optical bonding improves the picture quality, brightness, and reduces reflection, making it an important step in production. This area also includes manual stations where touch panels are bonded to open cells to create front kits.
The video highlights the importance of careful preparation and testing to ensure high yield and cost efficiency. The speaker notes that faytech was the first company to develop a process for large-format optical bonding and that they continue to improve their methods.
Arne emphasizes the cleanliness of the operation, with various clean room levels from 10,000 to 100, depending on the production area. The clean room ensures that the production is free from defects and that faytech can meet the demands of industrial clients.
Overall, the video offers an in-depth look at the production process for touch panels and the importance of a clean room operation in ensuring high-quality products. Arne's enthusiasm for the operation and its growth is evident, and viewers come away with a better understanding of the technology behind touch panels.
The video showcases the process of optical bonding, a technique used to bond a cover glass or touch panel to an open cell display, resulting in a display that is more durable, clearer, and easier to read. Arne explains the intricacies of the process, starting with the mixture ratio of the glue that is used. He shows viewers a machine that was created to ensure the open cell contacts securely with the cover glass or touch panel. While they did not invent everything, Arne explains that they worked closely with a local machine manufacturer to develop the process and machinery for optical bonding.
The glue used in the process is a critical component, they have developed their own formula. They have even received calls from competitors asking if they can supply the glue to them. One of the advantages of having developed their own glue is the ability to make adjustments to the formula depending on the application, ensuring maximal adherence. The team discussed this at length and decided to help other assembly lines and competitors by supplying them with their unique glue.
The bonded sample is then placed in an oven for 20 minutes, and once it comes out, it undergoes a cleaning check. The glue is so hard at this point that it can be moved and transported safely. The host explains that they take environmental concerns seriously and are working on making their processes more energy-efficient.
Arne takes viewers on a tour of the facility, emphasizing the importance of safety and the precautions taken to ensure the well-being of their employees. The team has implemented double-layer protection to prevent anyone from being harmed by a voltage spike, and all machinery is on its own separate socket to ensure that it is completely isolated. Employees undergo one hour of training each day to ensure that they know how to handle the glass safely.
The company has not had any incidents under their guidance and emphasizes the importance of safety. He takes viewers to the back door, which is designed to allow goods to enter the company through elevators, while visitors enter through a separate entrance. They are working towards automating their processes and that their next step is to automate the work of their employees.
It's an insightful look into the process of optical bonding and the steps taken to ensure safety and efficiency in the workplace. The team's attention to detail and commitment to producing high-quality products are evident throughout the video.
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26 авг 2024
