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First fire of the new dryer | Vlog 43 

Mark Brock
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First fire of the new dryer | Vlog 43
The day finally came, and we fired up the new corn dryer. A few very small issues but after they got sorted out everything work awesome. It's easy to get started and was pretty simple to set and get the moisture dialed in. Now that we got the first startup out of the way it's time to hammer down and get corn harvested and dried.
#corn #harvest19 #topdry

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4 сен 2024

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Комментарии : 76   
@racer7954
@racer7954 4 года назад
Thank you for a great explanation of your drying system.
@cathywilliams7336
@cathywilliams7336 3 года назад
Thank you so much. I love learning about your farm life. Love Chicago grandma
@bobmiller9018
@bobmiller9018 4 года назад
you do a good job at explaining things , my favorite channel on youtube, including sandi's channel
@MarkBrock
@MarkBrock 4 года назад
Thanks appreciate the comment.
@jasonreist8145
@jasonreist8145 4 года назад
Was looking forward to the start up of the dryer. Very interesting. Thanks for taking the time to show the process and start up. Didn't really know about any systems besides batch and continuous flow dryers. We have too many other things to do to worry about corn yet. So I'll have to watch you enjoying it for now, but it is my favorite thing to combine!
@robertmarino2158
@robertmarino2158 4 года назад
Remarkable job explaining how things work , continue on , amazing set up proud of our farmers daily , stay strong , stay safe ! Bob Marino Pueblo, Colorado
@johnnydale6515
@johnnydale6515 4 года назад
Like your video s , making use of tech to produce food for the world , best wishes from South Africa
@edwilliams9028
@edwilliams9028 4 года назад
Great vid,re test weight. As others commented, no popcorn. Good job !
@salmonhunter7414
@salmonhunter7414 4 года назад
That is one really nice dryer. thanks for sharing. Stay Safe and Warm
@homey3051
@homey3051 4 года назад
Must be doing alright with the start up I didn't see any popcorn in that bin
@JonathanKnighton961
@JonathanKnighton961 4 года назад
Did i see an older looking dryer in one of those clips? 16:50 Great job explaining all that to use peons. Keep up the great work!
@MarkBrock
@MarkBrock 4 года назад
Yep a Super B SQA20, now that everything is good with the new dry its for sale.
@larryshedd5734
@larryshedd5734 4 года назад
Great video Mark thanks for explaining
@justincase2830
@justincase2830 4 года назад
Very interesting and educational presentation of your dryer. I missed the number of bushels in a dump.
@MarkBrock
@MarkBrock 4 года назад
Based on the data provided, it dumps around 300bu every drying cycle.
@justincase2830
@justincase2830 4 года назад
@@MarkBrock thanks.
@lawrencekieffer6770
@lawrencekieffer6770 4 года назад
Farming might have gotten easier on the physical side but you just demonstrated the mental side has greatly increased. It's good that you posted this video i don't think many people really know how challenging a job farming can be and what it takes to put food on the table. Be careful familiarity breeds contempt something i always remind myself you do the job all the time and you forget the dangers. Climbing that leg when it's wet can get interesting I'm guessing the boss is gone and the kids are to if you slip how long till someone checks on you. Working in a factory there's a buddy system farmers often do dangerous jobs on there own. Not far from me a guy did fall from a leg at night fortunately a hired man stopped to check and even though it was dark he was found but it took a long time to heal. Be safe and take care
@MarkBrock
@MarkBrock 4 года назад
So true.
@marvinmclachlan1395
@marvinmclachlan1395 Год назад
We dry our corn with an old 30 foot storemor top dry we are going to up grade to a super B now you got me thinking auto flow🤷🏻‍♂️
@boomersudden6257
@boomersudden6257 4 года назад
Awesome setup. I always hated the roar of the dryer fan running when I had to walk by it lol.
@MarkBrock
@MarkBrock 4 года назад
We call it the sounds of fall this time of year.
@richardvernick4280
@richardvernick4280 3 года назад
Mark. I am not sure but check the PLC controler maybe be able to add some fuzzy logic into the corn level switch senceing input to stop what I think is called short rapid switch cycleing. Just some thoughts. Thank You for tje walk along videos. Please Take Care of your self Plus Be Very Care Full around all Farm Equipment.
@davekoster7951
@davekoster7951 4 года назад
Nice setup! An elevator near me used a generator that had an engine that ran on natural gas. It used the heat from the generator engine to preheat the air going into the dryer. Not sure if it just used the heat off the radiator or the exhaust went in too. Your system is diesel and I imagine diesel smelling corn would not be good. Not sure if it is still in use as that was years ago. It seemed like a good idea at the time.
@MarkBrock
@MarkBrock 4 года назад
There is a local elevator doing the same here. Poor planning on my part as the generator is located too far from the dryer to be useful for extra heat. The generator I have is an old combine motor and was pretty reasonably priced. If we have enough natural gas supply we'll likely switch to a NG generator.
@dougpeebles2383
@dougpeebles2383 4 года назад
I was wondering why you were using a generator to power the dryer. I see the response below about needing 3 phase power and the cost to get it to your farm.
@hfff1
@hfff1 4 года назад
Didn't realize a PHD in grain storage was a skill set requirement. Hope you overnighted that switching mechanism for the leg top!
@MarkBrock
@MarkBrock 4 года назад
All fixed and working properly now but got my exercise.
@brianbanks3882
@brianbanks3882 4 года назад
I used to work at the bean processing plant here in Paris, you probably know of it since you do edible beans. Climbing the 130 foot silo to the leg was a hell of a chore, but once your up there the view was amazing lol. Could see the stacks at the hydro plant in nanticoke (which aren’t there anymore 🙄) great video, always growing pains.
@MarkBrock
@MarkBrock 4 года назад
It is definitely worth the view, and I believe I know the place you use to work.
@casey5711
@casey5711 4 года назад
GREAT VIDEO - Thanks. Some people think all farmers do is sit on tractors all day . 😀😀😀 On your dryer , how many bushels are processed each CYCLE ?
@MarkBrock
@MarkBrock 4 года назад
About 300bu
@raincoast9010
@raincoast9010 4 года назад
I wondered about the ducts going up to the top of the bin, are they insulated? Thanks for posting, i find the structure and process very interesting.
@MarkBrock
@MarkBrock 4 года назад
The ducts are not insulated. I wonder about that but was told that it has little impact on heat loss. Think it has something to do with high air velocity with the fans.
@raincoast9010
@raincoast9010 4 года назад
@@MarkBrock thanks for the reply, i appreciated the effort you put into the other video where you climbed up into the top dry to show us the interior workings.
@vincefallon3861
@vincefallon3861 4 года назад
How many bushels of corn does it dry at a time? Ok I watched the video on your new drying bin and you mentioned 500-750 bushels per hour can be dried.
@amyunderwood4086
@amyunderwood4086 3 года назад
Silly question. Why don’t you sink to bottom of corn silo when walking on it, like quicksand?
@JohnSmith-fx4se
@JohnSmith-fx4se 4 года назад
I'm kind of curious as to why you use a generator to run your grain dryer?
@MarkBrock
@MarkBrock 4 года назад
The size of motors and the need for 3 phase power made a generator the cheapest option.
@Southwesterncannabis
@Southwesterncannabis 4 года назад
i would ask one of your friends that fixes motors check your stater and brushes dont burn up your windings on the motor
@stevenminnema3273
@stevenminnema3273 4 года назад
How big is your new dryer and how much can you dry in an hour and one other question are you still using the super b dryer or no
@MarkBrock
@MarkBrock 4 года назад
The bin is 30ft in diameter and it 11 ring high (I believe each ring is 44"). As for bushel per hour, it's likely 500ish at 33% moisture. As for the Super B, it's now for sale knowing we have no issue's with the new top dry. I'm always one to have a plan B till I know things are going to work. The gas company was worried about gas supply and pressure so I wasn't going to sell it till I know the new one was going to work properly.
@billsexton4811
@billsexton4811 4 года назад
Mark , how many bushels of corn can you dry per hour with your new setup ?
@MarkBrock
@MarkBrock 4 года назад
With the higher moisture corn, we're likely drying about 500 to 600bu per hour. This is roughly double to triple our old drying capacity.
@glsmith20
@glsmith20 4 года назад
what is the cost to bring the moisture down to 14% ? interesting video
@MarkBrock
@MarkBrock 4 года назад
This year likely 30 to 35 cents a bushel (gas and hydro)
@dong9163
@dong9163 4 года назад
Why do you use a generator instead of utility co electricity?
@MarkBrock
@MarkBrock 4 года назад
Utility priced bring 3 phase power to our farm and it was going to cost the price of a small country. As a result, the generator was the cheap way to get power.
@valtur25
@valtur25 4 года назад
natural gas is always cheaper option to dry corn, but then it has no use in cold storage on farms - it's better to get small wind turbine (200-500kW) and few hundreds of solar panels to run it off-grid with option to sell excessive energy production
@dong9163
@dong9163 4 года назад
Mark Brock that makes sense to me. Thanks for the info.
@donburg5125
@donburg5125 4 года назад
Maybe you should have your kids help more around the farm
@MarkBrock
@MarkBrock 4 года назад
They help out a fair bit but one is off to college and the other is pretty busy with her last year of high school. I also try not to subject them to my filming.
@jamesburton-carter6093
@jamesburton-carter6093 2 года назад
Farm or field??
@Benelli-ex7oq
@Benelli-ex7oq 4 года назад
Hi Mark how long does it take to dry all that corn or just leave it on they plant longer until it's more dryer👍👍👍
@MarkBrock
@MarkBrock 4 года назад
Normally yes, but likely run some dry corn through again to get it all dried as it's pretty wet to leave up there and our current weather forecast doesn't have us in the fields again for a while.
@cntslesfabrication
@cntslesfabrication 4 года назад
What kind of generator did you buy for the grain bins? How big is your generator?
@MarkBrock
@MarkBrock 4 года назад
It's an old combine motor out of a case combine an 8.3L Cummins with a new radiator and new generator, a 175 kw 3 phase
@cntslesfabrication
@cntslesfabrication 4 года назад
@@MarkBrock how many kw does the whole system need/require to run
@avidscrapper1
@avidscrapper1 4 года назад
City girl here, what is this corn used for?
@hardlyableacresrsh7212
@hardlyableacresrsh7212 4 года назад
Sorry, must have missed video on drying system setup. Why are you having to generate electricity for the system?
@MarkBrock
@MarkBrock 4 года назад
It's the most cost effective way to have 3 phase power which was a requirement due to some of the large motor need to run the system.
@eriklorenz1960
@eriklorenz1960 4 года назад
Mark Brock It’s ridiculous what they charge to bring in three phase. We ended up going with 480 volt single phase and using oversized variable drives to make the third leg of power. It was a headache but worked. One estimate was $125,000 to bring it a mile.
@matthewticzer9205
@matthewticzer9205 4 года назад
Mark, I noticed that you have another dryer. What type is it? What is the advantage of the new dryer versus the older one?
@MarkBrock
@MarkBrock 4 года назад
The other dryer is for sale, it's a Super B SQA20 single phase drier. The advantage of the new one is just drying capacity and the storage underneath.
@paulrobberts1527
@paulrobberts1527 4 года назад
Are you completly off grid or is the gen only for bin operation?
@MarkBrock
@MarkBrock 4 года назад
Not completely off grid. A few of our aeration fans our still single phase and powered by the grid. The new dryer bin is one of these so that at night if I shut down the dryer I can still have the fan cool the dried corn.
@joeorsborn9794
@joeorsborn9794 4 года назад
Are you going to be able to empty the bin while the dryer is still operating
@MarkBrock
@MarkBrock 4 года назад
Sadly no, that's the problems with a single leg setup. I can't empty and fill at the same time.
@cd4068
@cd4068 4 года назад
can you let the dryer run around the clock if need be
@MarkBrock
@MarkBrock 4 года назад
Yes, but at some point we have to empty the bottom of the bin to make room for more dry corn. Figure at most it would be shut down for a couple hours.
@michaelslade5747
@michaelslade5747 4 года назад
What is the white layer on top of the dried corn?
@MarkBrock
@MarkBrock 4 года назад
It's just a thin layer of dust and red dog (bee wings) which is part of the cob material that stays attached to the kernel during the harvesting process.
@yveslabreche5919
@yveslabreche5919 4 года назад
How many acres on your farm?
@MarkBrock
@MarkBrock 4 года назад
1700 acres
@homey3051
@homey3051 4 года назад
Do you watch any other farming RU-vidrs, Welker Farms Inc, How Farms Work, 10th Generation Dairyman ,Sonne Farms, Millennial Farmer
@MarkBrock
@MarkBrock 4 года назад
Yes, I watch mostly Millennial Farmer, Welker Farms, How Farms work, and Brians Farming videos.
@homey3051
@homey3051 4 года назад
@@MarkBrock Might want to check this guy out. he is a cow hoof trimmer. Who knew there were so many problems with cows feet The Hoof GP out of scotland ru-vid.com/video/%D0%B2%D0%B8%D0%B4%D0%B5%D0%BE-DMisSoDNWR4.html
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