Forging a Pipe Lock part 1

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Forging a Pipe Lock seemed like a pretty straight forward project. But it looks like we may end up with 3 installments before the lock is completed. In part 1 we talk about the concept and parts needed. Then look at some forge braxing as we start work on the pieces of the lock
#pipelock #lockmaking #blackbearforge
My name is John Switzer, I operate Black Bear Forge, a small one person blacksmith shop located in southern Colorado. My current focus is shifting away from commissions and customer orders and towards education through these videos on RU-vid. Thank you for watching
To provide financial support use one of the two links below.
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Mailing address:
Black Bear Forge
P.O. Box 4
Beulah, CO 81023
If you are curious about some of my other interests, you may like my second channel
John Switzer
/ @johnswitzer
Find my online at:
www.blackbearforge.com
www.blackbearforge.etsy.com
/ blackbearforge
/ black-bear-forge-20986...
Below you will find useful links that will help you in your journey as a blacksmith.
My blacksmiths apron
www.Forge-Aprons.com use code BBF
RZmask 99.5% dust mask
rzmask.com?afmc=ay
To find more information in blacksmithing in the US or to search for your local ABANA affiliate group visit.
www.abana.org/
Blacksmithing tools and supplies
Self contained air hammers - www.saymakhammers.com/
General blacksmithing supplies - www.oleoacresfarriersupply.com/
General blacksmithing supplies - www.piehtoolco.com/
General blacksmithing supplies - www.centaurforge.com/
General blacksmithing supplies - www.blacksmithsdepot.com/
General blacksmithing supplies - www.blacksmithsupply.com/
Square head bolts and lags - www.blacksmithbolt.com/
New anvils - www.oldworldanvils.com/
New anvils - www.nimbaanvils.com/
New anvils -
Industrial supplier - www.mcmaster.com
Tong blanks and tools - kensironstore.com/
Fire brick and refractory - refwest.com
Most of my videos are shot on the Canon M50
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Audio is recorded using the RodeLink Filmmaker Wireless Microphone Kit
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I have set up a Facebook group just for you, the viewers of this RU-vid channel.
If you would like to share your work that was inspired by my videos
This is the place to do that
/ 101400907400310
Blacksmithing and related activities can be hazardous. These videos are not a substitute for competent professional instruction. Your safety is your sole responsibility. Always use appropriate safety equipment including eye and ear protection when working in the shop. Follow manufactures safety guidelines for the use of all equipment. In the event something shown in one of these videos seems unsafe, it is up to you to make the appropriate changes to protect yourself.

Опубликовано:

19 сен 2020

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Комментарии : 162

@raelyndelmonte608 3 года назад

You opened my eyes saying the words "forge brazing". It creates so many possibilities because my forge can't get to steel welding temps but it can forge so it should be able to melt brass. Another awesome video.

@kevinstokes6862 3 года назад

I've seen a lot of videos where they use shiny new materials. So I was amused to see rusty material like I use. I really liked the video - going right to the next!

@oscareinarson6625 7 месяцев назад

your vids will stay forever. a 1000 thx from norway

@tobyjo57 3 года назад

First time in al my 67 years I've ever seen or hear of Forge Brazing. John is truly full of new lessons he teaches us guys. Thanks John your a star.

@frankgaletzka8477 3 года назад

Hello John Thank you for this teachfull Video I see you working and it is for me not possible not to learn from you It is great i love it very much Have a good week stay save Yours Frank

@solfindus 3 года назад

It’s always so nice watching your videos, you’re so calm, and explain things so Well, and The atmosphere of your videos Are great, you Are like The Bob ross of blacksmithing Thank you John.

@thomasarussellsr 3 года назад

Happy little flames!

@bobrees4363 3 года назад

I've been fascinated by old locks since finding one when I was child in the 1970's, but I must say that watching you forge braze makes me appreciate the oxy acetylene torch even more.

@josephnorton1996 3 года назад

I really do enjoy watching these videos. Thank you.

@matthiasherzog5201 3 года назад

I find it amazing how you can literally make anything with blacksmithing. Thanks for showing this ancient kind of lock.

@markmoreno7295 3 года назад

Interesting project. And I bet many of us thought the U lock was modern invention. I am still not 100% clear on how it locks. I am sure it will all become clear by the end. Historic pieces like this, their recreation, is like an exercise for the brain. We can not easily invent new stuff unless we have rehashed old stuff. History repeats itself.

@davidsmith3828 3 года назад

I’m building a new shop...finally! This might be my first project! Handmade original locks! Thanks for posting. Great as usual! Be safe...

@00_negative 3 года назад

John i love the way you show that things don't always line up or come out perfect. The fact you leave that in there shows beginners that its going to happen no matter how long you've been doing it and to simply adjust or start iver if necessary. Thank you for being you. Be well LP&CG

@t.schneck8317 3 года назад

Love the lock series idea 👍

@dragonstonegemironworkscra4740 3 года назад

Boy howdy this video got some traction!!💜💜 Pretty interesting stuff and definitely one to watch a couple of times to soak it all up! 🙏 Blessings and well wishes Mr John Crawford out ⚒️🧙‍♂️

@jorundr1907 2 дня назад

Good job my dear.

@jeffgrier8488 3 года назад

That's definitely a col project and you have me interested, i'm looking forward to the next video.

@hannemannironworks1651 3 года назад

Very cool John always some unique project isn’t there

@louislarose6613 3 года назад

Great Video ! The information about forge brazing is going to be put to good use in my forge !

@BlackBearForge 3 года назад

Glad it was helpful!

@marcerivest6204 3 года назад

Very interesting piece to make, all kinds of different things to learn especially the brazing with a piece of shim stock. Thanks John.

@BlackBearForge 3 года назад

Glad you enjoyed it

@Carterironworks 3 года назад

Loving the lock video. Keep up the good work sir

@paulorchard7960 3 года назад

Hook of the week has got to lock of the week! John, you are a legend, its great!

@mtyson9004 3 года назад

Awesome work John! Thanks for sharing and God Bless you sir!

@pjamestx 3 года назад

😅 whew when you spun around at the end, I was afraid you were going to say, "... it fell off" looking forward to the follow-up videos, I've never heard of brazing at the forge before, that's a cool technique!

@BlackBearForge 3 года назад

So close!

@shortfuse43 3 года назад

Very interesting project to watch...might even try one out! I can never get both legs of a perfect "U" shape to come out even, so I just make one longer than the other, then cut that it to match.

@FornaxusCrucible 3 года назад

This is a very cool project! And you're killing it, John. I look forward to the next part.

@BlackBearForge 3 года назад

It doesn't stay so smooth. But it does work in the end

@FornaxusCrucible 3 года назад

@@BlackBearForge Sure, but the process is as important as the result. I love that you're not afraid to make mistakes on camera. LEARNING! :)

@NeilGraham.I.M.F 3 года назад

What a great project

@Zogg1281 3 года назад

Awesome!!! I've wanting to learn a bit about lock making as a blacksmith. I'm really looking farward to the next part 👍👍👍👍👍

@BlackBearForge 3 года назад

Thanks 👍

@dadegroot 3 года назад

I've also been interested in forged locks, so I'm glad you've decided to go down that path :)

@thomasarussellsr 3 года назад

Love the old-school coal-forge brass brazing. Haven't seen that in over 40 years since I watched my grandfather repair a busted shovel. He was a coal miner, with seven daughters and all the grand-kids that brought, so repairing was always placed above replacing. Money was always tight. Thanks for the memories, and for a new project.

@erniebeswick7675 3 года назад

Love your video relearn something every time.thanks for sharing

@Marsumaniac79 3 года назад

Nice transition at the end there!

@BlackBearForge 3 года назад

Thanks

@williamsforge6263 3 года назад

Your editing quality has definitely grown over the years. Thanks for all the great content.

@danbreyfogle8486 3 года назад

Excellent video. Here is what I really liked. First the project, I will never make this as I am not a metal worker and certainly not a black smith. But it is an interesting project none the less. Second I like the intro where you had all the dimensions, both imperial and metric. It seemed so much better than the usual estimate. And the third was that the video quality and production just gets better with each video. The amount of time you take to produce a video is not always evident until a person starts thinking about what it takes. Great job, that is why I always look at your new videos before the others I subscribe to.

@seeskiff 3 года назад

Tom Latane in Pepin Wisconsin blacksmith/locksmith makes superb locks and embellished metalwork.

@BlackBearForge 3 года назад

Tom does some outstanding work.

@timmynormand8082 3 года назад

Never really commented but I watch your projects alot an really learn an enjoy them thanks my friend

@thomasarussellsr 3 года назад

FYI, comments help his metrics on his getting paid from RU-vid. So comment a "howdy" or something just to help him out when you can. Thanks

@timmynormand8082 3 года назад

@@thomasarussellsr I didn't realize this thanks for bringing this to my attention

@emilandersson1413 3 года назад

I'm impressed that you're clear that you are not taking other people's originals and calling them your own, but waiting for permission. I'm very impressed with your videos.

@scottallen3060 3 года назад

I just started watching your channel and I am loving all the videos you have posted.

@BlackBearForge 3 года назад

Welcome!! G;ad you're enjoying the videos

@bernardleighan3218 3 года назад

Nice project, this would be a good one for a blacksmiths weekend get together.

@charleszimmermann7784 3 года назад

Thanks John, my metal shop teacher in 8th grade had us make locks very similar to the one you are making. Fun times back when schools actually taught trades and useful information.

@BlackBearForge 3 года назад

Very cool!

@lordgreyIII 3 года назад

This is a fantastic project! Can't wait to try my hand at making one of these. Thanks for the excellent video!

@olddawgdreaming5715 3 года назад

Great video John, really enjoyed watching your version of lock making!!👍👍 You’re doing a great job around there and we appreciate your sharing with us.👏🏻👏🏻👏🏻👏🏻

@louispassmore4740 3 года назад

Absolutely stunning how everything is going together so smoothly can’t wait to see the rest of the video part two or partthree awesome project

@RobKenchu 3 года назад

I love this. I've been waiting for this sort of project to show up on this channel for a while! And thank you for sharing the resources you're using for inspiration!

@rickburns8492 3 года назад

Really enjoyed your video today, great job.

@bobvines00 3 года назад

John, this is a nice video and idea -- I'll have to try making one! The "Spruce Forge Manual of Locksmithing" book you referenced is available from Artisan Ideas for $25 + S&H and tax. They do have some of the original editions in stock, but say the next edition will be available in December 2020. (The first two hits I got on Amazon were "crazy (greedy) folks" asking >$700 up to over $1000, so I'm glad that Artisan Ideas has it for a reasonable price.)

@Seelenschmiede 3 года назад

Nice vid for sunday morning breakfast. Ok brunch. Ok, it is 13•54 in Germany... Don't judge me, it is sunday after all 😉 Jokes aside: again, I learned something new. Thank you Sir!

@FranconiaFriend 3 года назад

Timely - I have an old door in my circa 1827 house that could use some less modern hardware. Will give this a try.

@OuroborosArmory 3 года назад

Looking forward to this, as this is also an area I want to explore

@patrickbunton3279 3 года назад

John, I personally love this video and concept! I'm a professional locksmith in Fort Collins, Colorado and have always hoped that you would do something like this. I'm hoping you will try making a warded lock with some skeleton keys? Always appreciate your time to show us this amazing skill!

@BlackBearForge 3 года назад

Thats where I hope to go. But it will be a long learning process.

@albertheatwole3559 3 года назад

@@BlackBearForge John, I'm sure Peter Ross would be willing to give you pointers.

@SchysCraftCo. 3 года назад

John great video so far keep up the great craftsmanship and hard work my friend forge on can't wait to see how it turns out

@Edwinthemountainman8454 3 года назад

Man your craftmanship is so good realy Nice could you make like an native style knife in one of your video’s you just make my day👏👏👏

@SpeargrassForge 3 года назад

Nice work John.

@toddellner5283 3 года назад

One of my other hobbies is locksport. This would be a great way to combine the two

@DerKooze 3 года назад

I really like this project!

@awizardalso 3 года назад

I'm glad to have found this and I subscribed as I can always learn something. I have a shop in my basement where I make metal parts, mostly for my motorcycle. Learned how to heat treat metal from a video on RU-vid. I have a small charcoal grill and a blower to pump air in the vent in the bottom. I heat parts to orange hot and submerge them into used motor oil. When cooled down put them in the oven at 200 degrees for 1/2 hour. The used motor oil turns them black and rust proof.

@Joe___R 3 года назад

In the future when showing us the forge if you were to cover the camera lense with a #3 or #5 shield we would be able to actually see what is in the fire as good or probably better than you can.

@analogplanet9675 3 года назад

Thanks so much for this! been thinking about dipping my toes into locksmithing since I forged/machined a spring-loaded pocket knife, but I was looking for an entry level design like this, where threads do all the work. nice jumping off point. Forge/torch brazing is my go-to for small parts where a sleeve/scarf sort of thing, joins dissimilar sizes or types of stock. Quite useful. I use everyday copper wire for non structural things because it doesn't fume like crazy the way brass/zinc does if you get it even a little too hot. The difference between the melting points makes brass much easier for large things. I just picked up flux coated brazing rod designed for arc welding, which is very strong, low fuming and melts at 100 celsius less than common brass. With that stuff, I could braze anything in the universe with ease. Totally worth the 15$. One more comment: in my shop, I "banned" myself from upsetting stock using that method because it was causing a repetitive strain/tendonitis type thing in my left wrist. I switched to whacking the part against the anvil instead, took a bit of getting used to but I don't think I'd ever switch back.

@Fire_arc_and_muscle 3 года назад

Greasy Luck Forge, both RU-vid and IG, is working on a lock making book.

@johnnydrummond8738 3 года назад

Great project!!! Just what I need for the new house-thanks John!!

@mikejeffers6371 3 года назад

Very cool idea 💡 need to try this

@Thechemist777 3 года назад

I have that book! It’s a great resource. In depth and with drawings

@robertdodge8587 3 года назад

Enjoying all of your work , really interesting.

@moreybandel5560 3 года назад

I've just recently made a wooden box for my blacksmithing tools. Using an idea from you, i made hinges. My first attempt... Didn't turn out too bad! At least they are functional. Now I want to make a hasp. And maybe later, the lock! Thanks for the inspiration, John! Really enjoy your videos!

@Smallathe 3 года назад

VERY cool project. Thanks for sharing!!! p.s. I too use hit film express

@danrandle7773 2 года назад

Hi, thanks for your videos they are informative and helpfull. Not sure if you know but v2 of the book you using comes out December this month with a lot more locks in

@alwaysbearded1 3 года назад

Thanks for taking the channel into a new direction. Would be interesting to use to lock up my bicycle. The actual U shape locks are quite simple and could be forged but the locking mechanism would need to be more like this one. Instead of a hinge one end in a typical U shape lock is just bent. the other end being held captive by the lock holds the bent end in. Since they are hardened the bend stays put and the lock is secure. I'd have to try to design one similar that could be forged.

@MinionsSmithy 3 года назад

As always, a great video, John! Can't wait to see the rest of the segments! Thank you!

@sirkai007 3 года назад

I'm so excited for the rest. I think I want to take a crack at this one. I'll have to see how you do the key and mechanism

@rbfcaf 3 года назад

This is very interesting. Thanks.

@TheOldaz1 3 года назад

Looks like a good start, now looking forwards to the next part. Thanks John.

@whoopwhoop420ify 3 года назад

Love your videos they have been incredibly helpful and inspiring

@GreasyLuckForge 3 года назад

Great video, I'm looking forward to the rest of the series. I love when other people make locks. I haven't attempted one of these yet. You are right, there are not a lot of easily available resources for locksmithing. I'm trying to start a channel that will be a good resource for some locksmithing information, but as a father of a young child and someone that does not run a blacksmithing business for a living, you can imagine starting up a channel can be difficult. I'm hoping to get more content out once I get my shop built and no longer need to work out of my father's shop. I wrote a book on making an 18th/19th centruy English/American type padlock that will hopefully be available later this year (some pictures related to the book are on my instagram). For stock locks and rim locks Donald Streeter wrote some good articles on the subject. Other than that there are a lot of books in Europe not in English. Most of those seem to be pictures of collections rather than about construction and tend to be expensive to import.

@ericmorriscompany9648 3 года назад

I was just about to mention your channel to John.

@GreasyLuckForge 3 года назад

@@ericmorriscompany9648 Thanks for spreading the word!

@BlackBearForge 3 года назад

I'll be watching

@ericmorriscompany9648 3 года назад

Greasy Luck Forge you beat me to it. But if it’s the thought that counts...

@jimtalbot3989 3 года назад

count me in!

@criswilson1140 3 года назад

I always wondered how they did brazing without a torch. That is pretty neat. Thank you for sharing.

@Fairstarter 3 года назад

I also picked up this book and really want to try making some of the locks when I get my shop set up. Nice to see how you approached some of it differently

@keithletourneau3333 3 года назад

John the 20 min flew by ! felt like the vid was only 2 min lol

@jasonsisk2902 3 года назад

Cool

@carriestearns7665 3 года назад

I thought couldnt you also make the lock by notching two holes in the pipe and make the hinge end of the hasp hook into the pipe itself? Love this show😘

@BlackBearForge 3 года назад

Yes and that is more the way the book mentioned does it. Which is why I went in a different direction

@adityasuresh6607 3 года назад

12:40 white hot orange iron locks like a popsicle , what to try The professional can hold it and talk I don't dare to even imagine myself doing that.

@steelpennyforge5152 3 года назад

Fantastic video! I am intrigued with blacksmith made locks , I can't wait for part 2! As a patreon member where will I find the PDF when it's uploaded? Thanks again John, I love this kind of project!!

@BlackBearForge 3 года назад

It will be a post on the Patreon home page. You can also search by typing PDF in the search box. I would look for it next week

@grandadz_forge 3 года назад

make it as long as you wish

@BlackBearForge 3 года назад

I think 15 - 20 minutes is ideal.

@sfghowwarrior3130 3 года назад

As a third generation Locksmith, there is a reason for NOT a lot of information out there for Blacksmith Locksmithing. Mostly we are taught from one generation to the next. There is a lot of self teaching to it. I have friends that learned their trade in England, over there, they are required to come up with their own design of lock and key and build from scratch in order to achieve their "Masters" licence. We usually start with building our lock first then make our key. This is tradition stemming from Europe as opposed to tradional Asian locksmithing that starts with the key first then building a lock around it.

@douglasfathers4848 3 года назад

This is what I need to keep my son's out of my tool's.(:

@brysonalden5414 3 года назад

I've been waiting for you or Roy to do a lockmaking video, and boy did I learn a lot from this one! I'm curious as to why you didn't upset the end of the 5" rod in a vise, as that seems like it would have been easier, but you have way more experience than I do! Thank you.

@stevenjohnson2273 3 года назад

I hope John doesn't mind me mentioning another channel in his comments but, Big Dog Forge did a video a while back on making a pair of hand cuffs using a similar style lock.

@brysonalden5414 3 года назад

@@stevenjohnson2273 You're right, I'd forgotten that Tim did a handcuff video; I hadn't made the connection between his handcuff lock and this pipe lock. Thanks for the reminder!

@hammeranvil2374 3 года назад

Waiting for 2 ....

@TonyUrryMakes 3 года назад

An alternate design idea: instead of brazing the part on to the tube, consider allowing it to slide up and down the pipe to the position required to lock. The pipe would need to be a bit longer- but it might make alignment and use a bit easier..

@ratsniff 3 года назад

What did you change in your filming set up to make it so much warmer and looks great.

@tissuepaper9962 3 года назад

Probably as simple as some color work in post. You might be surprised how good the video you can take on your phone (or any other camera you have laying around) looks with just a few tweaks in post.

@BlackBearForge 3 года назад

No changes in many months

@jonathan1427 3 года назад

You must have filmed during the "golden hour", John!

@pressurechangerecord 3 года назад

I agree. Looks good!

@thomasarussellsr 3 года назад

Summer tan?

@currajeperm8418 3 года назад

Super of albania profesore loveeeeeeee

@aticuss 3 года назад

Like.

@shadetreeforge 3 года назад

I googled this book! $850-1,000 on the internet!

@BlackBearForge 3 года назад

Someone is really running the price up. New price $25 piehtoolco.com/contents/en-us/p8370.html They are out right now but ae expecting more in the next week or so

@hassinejerbi6711 3 года назад

برش حديث بالكنلزي 😯

@billwoehl3051 3 года назад

Why not save your elbow and upset it by dropping it on the anvil or upsetting block vertically? Seems to work well for Roy. (Not comparing you two, he's the only one I know I've seen upset by dropping to use as an example)

@Brian-bn3qp 3 года назад

Would you consider showing how to make a Suffolk latch/ lock please?

@BlackBearForge 3 года назад

it is on my list of ideas

@Brian-bn3qp 3 года назад

@@BlackBearForge awesome. thank you

@flatlander6734 3 года назад

I suppose you can't call it brazing if you use copper wire, but it works. Easier to bend.

@BlackBearForge 3 года назад

I think you can.

@eliprice138 3 года назад

Hi John , what’s in the guitar case ? That’s behind you in you’re Office ? Do you play ? I’d love to know a little more if you are willing to share with us about that . And thank for all of your videos I love watch and learn...

@BlackBearForge 3 года назад

Banjo case actually. Ome open back

@vincevecchiarelli6732 2 года назад

John, Great video's, I have learned so much from watching you and your explanations on the process. I would like to buy one of the small vises you mount inside the jaws on your leg vise. it appears to be about 6" inches long and maybe 2" wide. Can you tell me where to buy one.

@BlackBearForge 2 года назад

ru-vid.com/video/%D0%B2%D0%B8%D0%B4%D0%B5%D0%BE-9ioyPyHi4OE.html

@trollforge 3 года назад

John, have you ever checked out DF - In The Shop? He has a couple of lock making videos.

@BlackBearForge 3 года назад

Yes, I have seen some of his videos on the subject

@canuckloyalist4681 3 года назад

Must be warmer now.

@BlackBearForge 3 года назад

Yes, we should be warm for at least another month

@natbasart6213 3 года назад

Can you tell me where I can find the marker you're using? I've been using soapstone, chalk and white pencils with limited success but I like the fine line you get with that.

@BlackBearForge 3 года назад

Its a Markal Silver Streak. Available from most welding shops

@johnnycyberpunk5243 3 года назад

John, I have always wanted to ask: what is that pencil you're using to mark steel at the beginning? It looks like chalk or soapstone, except it's much finer. I'd love something like that for my own marking and measurements. Can you tell me what it is?

@BlackBearForge 3 года назад

Its a welders silver pencil made by Markal

@stevenjohnson2273 3 года назад

How about a lock of the week or month depending on how long it takes.

@BlackBearForge 3 года назад

Some locks might take well over a month to work out all of the details