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Game Changing UTE setup BUILD

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Second episode for my Ultimate moto setup build. I've always wanted to build a moto setup for the back of a tray with 2 bikes and useable space underneath, it also happens to resemble a cybertruck. In this episode we design and build the canopy, slide mechanism, locks, winch mounts as well as testing everything out. I do this using CAD, FEA, a CNC plasma cutter, a CNC laser cut, a CNC press-brake, MIG and TIG as well as a mix of powertools and handtools!
WIN 1043 piece Kincrome Toolbox: designedandbui...
First episode: • Dedicated moto Ute (Slide Mechanism)
Canopy Series: • Canopy Build
Designed and Built
Workshirt: designedandbui...
Merchandise: designedandbui...
Website: designedandbui...
Instagram: @designedandbuiltofficial
Channel Sponsors:
- Kincrome
- Goodyear
- barratheworld.com
- Raceworks
- www.lcs4x4.com.au
0:29 Dirt Bike Canopy Design
1:01 Material selection
1:29 Frame Construction
4:52 Sheet Metal Construction
5:10 CNC Plasma Cutting Aluminium
6:15 CNC Press Brake Folding
9:25 Sheet Metal Construction
11:21 Structural Supports
15:17 Sheet Metal Construction
18:39 Looks like a DIY Cybertruck
18:45 Last 2 panels
19:41 Slide Mechanism
20:00 Sled Construction
22:02 Extension Construction
22:31 Bearing Carriers
24:13 Front Wheel Carriage
26:00 Winch Mount
27:55 Assembling Everything
28:47 Foot Peg Holders
29:59 Lock Design
31:21 Doors
32:29 1st Test
35:45 Conclusion

Опубликовано:

5 июл 2024

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Комментарии : 296

@dylantaylor8931 Месяц назад

“I completed a stress analysis on the frame” is a very rare sentance in the 4b backyard fab world 😂. Very impressed mate.

@haphazard1342 Месяц назад

I'll tag on another bit of advice for your latches, since they are to be the primary retaining mechanism. You should add a small tab/edge on the sliding carriage's striker plate, so that it captures the flap on the latch. This way, you pull the carriage past the lock, and then back it off. The flap rests against the current back edge of the striker and is retained by the tab/lip so that it cannot come undone unless you lift the entire carriage again. This mechanism will be very simple to add to the existing, and it will provide a level of security against bumps, jostling, damage to the retaining spring, and accidental misuse. Of course you may find that, if you have made the lock and striker out of mild steel, that they self-form this feature! Very cool build, super excited to see the next episode.

@DesignedandBuilt Месяц назад

Thanks mate! Appreciate it.

@scuffedthings530 Месяц назад

Those 35 min would have been a 15 episode series on any other youtube channel 😅😂 Btw you might want to look into the bottom plate of the front wheel carriage again, currently the bottom of the wheel is just held in place by friction. Adding some horizontal slots into the plate or making a larger cutout for part of the tire to fit in might prevent it from slipping out of it, especially if its wet and the tire muddy :)

@DesignedandBuilt 22 дня назад

Thanks mate, good idea - I like it.

@bannablitz247 Месяц назад

Hey Richard! Not sure if this is of concern to you, but your bearing nylon lock nuts for the roller bearings seem to barely engage. I believe I was told it's a standard in aerospace to have 1 thread exposed on all nylon lock nuts. Just food for thought! Build looks great! Also, most industrial mechanisms that hold any weight rely on the lock and NEVER on the cable or winch rope. Take commercial portable spot light stands they crank up and then are lowered onto the locks.

@DesignedandBuilt Месяц назад

Hey mate, yep agree 100%. These were off shelf one and I just wanted to test if they work! I can order some custom length threaded ones for some more cost $$$! Agree re winch rope, I will drive around resting on the locks! Cheers ☺

@treverpowell4319 Месяц назад

My work requires 2 threads exposed minimum on all hardware and nylon nuts are a one time use real pain when you have to torque a castle nut and it doesn’t line up for the pin

@RWB1111 Месяц назад

@@treverpowell4319yeh most places this is the rule I have found

@andrewhead997 Месяц назад

Love to constant use on the hammer for comedic relief

@MM..FixinBuildinFarmin Месяц назад

Mate, you have created something I’ve been dreaming up for years! This will surely inspire more of the moto community to have practical and more usable tray set ups. Love what you do Richard 🤙

@DesignedandBuilt Месяц назад

Thanks mate!!!

@bubscat2984 13 дней назад

Apparently great minds think alike! I designed a very similar slide lift earlier this year. What are your plans to bring to market? I'm in the states, we should talk.

@DesignedandBuilt 12 дней назад

@@bubscat2984 No plans to take it to market! Just something for me haha.

@robertgeddes511 Месяц назад

Have you thought of using some over center clamps on the foot pegs . To clamp down on to a location fixture. When I have made triangle shap door I laser cut a slot on the bend line 30mm in from the edge to the point the brake press tooling can't reach. And weld up after it bent.

@DesignedandBuilt Месяц назад

Cheers Robert, good idea!

@Unclepooly Месяц назад

A master at work! 💪

@DesignedandBuilt Месяц назад

Thanks Uncle Pooly! Legend.

@6061 4 дня назад

Dirt bikes and aluminum fab, great video!

@DesignedandBuilt 3 дня назад

Thank you!

@jdenmark1287 Месяц назад

Good on you for your transparency and integrity! Wish more engineers were like you.

@DesignedandBuilt Месяц назад

Haha there are plenty!

@carter240 29 дней назад

Man, the skills involved with this are amazing alone. Then add the production quality and walk through. I’ll be levelling up my CAD skills this year now. Thanks for the inspiration!

@DesignedandBuilt 28 дней назад

Thanks mate! Glad you have inspired you, get after it 👊

@geofftuck7347 Месяц назад

Love the “percussive persuasion” to get the bike rack to match the tray. Are you sure your engineering background isn’t civil and not an automotive? 😂😂 Love your work Richard!

@DesignedandBuilt Месяц назад

Haha cheers Geoff!

@antoniolawack3952 Месяц назад

I am a Music teacher from South Africa and I'm just blown away by your engineering, designing and manufacturing talents. I would never have dreamt up designing something like this. WOW!!!! Many congratulations. Thank you for the quality videography and your likeable presentation style. I am most impressed. Regards from a cold Port Elizabeth.

@DesignedandBuilt Месяц назад

Thanks mate, super kind words!! Glad you enjoy it.

@swbpajlife Месяц назад

Looks awesome!!! Now you just have to remember that they're there when your driving around

@darrenmackenzie1645 Месяц назад

Yup. Don’t forget their on the back before pulling into the shed 😆😆

@tritonjackmam5.681 Месяц назад

easy just hav a sand flag on the bar

@kenanschoon8585 Месяц назад

Such a sick design, love watching it come more and more together in each episode 🤟🏽

@DesignedandBuilt Месяц назад

Thanks Kenan!

@MHP47 Месяц назад

Very cool. Come a long way from the previous video. Looks great though, thanks for the effort you put in to making the content for us, and can't wait to see what's in store next

@DesignedandBuilt Месяц назад

Thanks for the support! Really appreciate it!

@thomasfillery1919 Месяц назад

Great design content, especially when it doesn’t go to plan every time 👌🏼 keep it up Richard !

@DesignedandBuilt Месяц назад

Cheers Thomas!

@Mavo1989 Месяц назад

its a damn hefty amount of work and engineering along with the CAD work certainly a killer bit of gear

@DesignedandBuilt Месяц назад

Thanks mate!

@aaronrudd3687 Месяц назад

Great video mate , loving the fabrication process and trial and error etc. great to see keep it coming :)

@DesignedandBuilt Месяц назад

Cheers Aaron!!!!

@Average1212 2 дня назад

as your carriage lock is engaged under spring pressure it needs to be in a failsafe position which it isn't now, if the spring fails it can disengage with vibration and gravity, easy to solve by having it engage with a slot in the carriage.

@RTPerry88 Месяц назад

When you're laser cutting anyway hex nutserts are a nice option for improved torque out resistance, might save you welding on some nuts. In Aus check out Huck Aerobolt, they do low quantity orders in zinc and stainless.

@DesignedandBuilt Месяц назад

Cheers mate, haven't seen them before! They look very useful!

@TheSar 11 дней назад

Bloody epic mate, well done.

@stephmo371 Месяц назад

i love builds like this. some design and full build process. this is the stuff that peacefully puts me to sleep.

@DesignedandBuilt Месяц назад

Haha hopefully in a good way, and doesn't bore you too much!

@FVT-tn8ji Месяц назад

Such a sick project, can't wait for the next episode!

@DesignedandBuilt 22 дня назад

Thank you!!

@6226superhurricane Месяц назад

have a look at bike binderz. i still think there's a major concern with low hanging branches etc.

@DesignedandBuilt Месяц назад

People run mtbs on 4x4 roofs all the time and it would be a similar height.... Maybe a tall aerial at the front to remind you of the height. I'll have a look at the bike Binderz. Cheers!

@paulducrot7673 27 дней назад

Awesome work quality, design and build. The truck is epic as well 👌

@DesignedandBuilt 22 дня назад

Cheers Paul!

@tonycook2347 Месяц назад

Mate, that is mint. I can't wait to see the finished product.

@DesignedandBuilt Месяц назад

Thanks Tony, neither can I!

@archerrussell3022 Месяц назад

This thing is so bloody mint😍

@motionfactoryracing5914 Месяц назад

Epic build!

@DesignedandBuilt Месяц назад

Thank you!

@chrismoore4406 Месяц назад

So good mate - awesome seeing more incredible fab stuff again and the editing is unreal.

@DesignedandBuilt Месяц назад

Thank you Chris!! Appreciate the kind words, glad you enjoyed it 👌🏽

@Crackdown77 Месяц назад

That's one of the best fab projects I've ever seen! Cheers from Italy!

@DesignedandBuilt Месяц назад

Thank you!

@youfritter 25 дней назад

Great comment about just making do with what you have. Brings all of us back yarders into the conversation.

@DesignedandBuilt 22 дня назад

For sure!

@BrotherLead Месяц назад

Wow mate, just wow. You’re an absolute genius. Great work 👍

@DesignedandBuilt Месяц назад

Thanks mate, kind words!!!

@mrpmackon 28 дней назад

Love it! Great work!

@DesignedandBuilt 22 дня назад

Thank you!!

@stephenwalker8742 Месяц назад

Love watching you builds. I wish i had the talent and know-how

@DesignedandBuilt Месяц назад

Cheers Stephen! You can always learn - gotta start someonewhere :)

@nickunw Месяц назад

Welding ASMR vibes 🔥🔥

@andrewlangford88 Месяц назад

Boy can weld!

@DesignedandBuilt Месяц назад

Cheers Andrew, I couldn't a few years ago! Plenty of practice haha

@wingyfilms6830 Месяц назад

Uncle richo stackin dimes once again 😉

@DesignedandBuilt Месяц назад

Nothing better hahahaha

@jamesfischer5389 24 дня назад

OUTSTANDING!!! USA KTM Rider! ☮️

@DesignedandBuilt 22 дня назад

Thank you!!!!

@Team6Loves 23 дня назад

You could take this further and make it into a Flip out Camper. Basically a triangle inside a triangle, meshing together to be equal in size. Cantilevering over making a space to sleep.

@DesignedandBuilt 22 дня назад

Hahah love it!!! Now there’s a project

@memertmemes2586 Месяц назад

As someone who's driven jeeps of all kinds a lot, this thing definitely sways from all the weight up there. I really like the look but driving long distances would drive me mad.

@jessesimonyi-gindele7089 Месяц назад

Does aluminum not warp when welding? Nvm, I just had to keep watching.

@AnselmWiercioch Месяц назад

It's a low bar to look better than a cybertruck, but this thing turned out an absolute beaut. Nicely done.

@DesignedandBuilt Месяц назад

🤣🤣🤣🤣

@West4ea Месяц назад

Your work as always is outstanding! Good to see you included the fails so us mere mortals know it doesn't go right every time. Cant wait for the next stage

@DesignedandBuilt Месяц назад

Hahahaha thanks mate!

@RyanJamesDougherty Месяц назад

Hey Mate I Just want to say that I love the content and enjoy the indepth expanations. Cheers

@DesignedandBuilt Месяц назад

Thanks Ryan! Glad you enjoy it :)

@Fallat200 Месяц назад

Great 👌🌷 You are truly an engineer👍✌️🌹

@DesignedandBuilt 22 дня назад

Haha why thank you!

@tritonjackmam5.681 Месяц назад

COOL BUILD 👍 ONE QUESTION DOES IT HAVE TO PASS ADR ?? AND HOW WILL IT GO IF 🤷‍♂️ YOU GET PULLED OVER AND THEY SAY THEY HAVE TO BE STRAPPED DOWN?? BECAUSE IT LAW THAT VEHICLES ON A FLAT BED HAVE TO BE STRAPPED DOWN ON ALL 4 WHEELS ?? 👍👍🇦🇺🇦🇺🇦🇺

@DesignedandBuilt Месяц назад

No ADRs as far as I'm aware. As long as they aren't overhanging the car and they are below 4.3 metres which it is safely.

@699hazard Месяц назад

Bloody Awesome build mate! Love 45s! Would have been cool to be able to have the back lift up on struts when no bikes are on it to be able to sleep in the back.

@DesignedandBuilt 22 дня назад

Haha love it, easy addition 🤣

@terrymcneilly2222 Месяц назад

Looks like a “Cyber Trunk”!

@Leigh666XF Месяц назад

Who knew a tig was a musical instrument?

@elrud5964 24 дня назад

As soon as he started fully welding the headboard without going through and tacking it up I knew it was going to be out of square.

@DesignedandBuilt 22 дня назад

Live and learn eh 😂

@Glen000 Месяц назад

Very cool!

@itsfromlawrence Месяц назад

that is a fairly involved process that. Looks great, well done. Like your creativity and problem solving.

@DesignedandBuilt Месяц назад

Cheers Lawrence :)

@posko76 Месяц назад

Hi Richard, have a look at "pitbull trs system" it might be a mounting bracket you could redesign for a dirt bike. Back wheel axle instead of foot pegs. Easier to reach, load and lock for one person.

@DesignedandBuilt Месяц назад

Thanks mate, looks really good!

@tomcencic6260 Месяц назад

Amazing work mate, love this detailed content!!

@DesignedandBuilt 28 дней назад

Thanks Tom, glad you enjoy it!

@anthonymayes1340 Месяц назад

Love the new design it looks great. Looks to work awesome. I just want to see you test in on a Rough gravel road or something

@DesignedandBuilt Месяц назад

Cheers Anthony, so do I 😆

@cyclemoto8744 Месяц назад

Brilliant master Rich!

@DesignedandBuilt Месяц назад

Thanks mate!

@samcook2775 Месяц назад

You should explore using a through bolt to go into the foot pegs, look up Ultimate MX Hauler as an example. Rather than clamping, it would essentially bolt it to your canopy and make it more universal

@DesignedandBuilt Месяц назад

Cheers Sam, looks like a good product!

@tigerscott9788 Месяц назад

Looks like a crazy expensive motorbike trailer to me😳

@DesignedandBuilt Месяц назад

Raw materials are pretty cheap! Although a moto trailer would have been easier 🤣 Unfortunately I don't have the space.

@mbahmannz Месяц назад

Awesome built ❤

@DesignedandBuilt Месяц назад

Thank you!

@Doedoye Месяц назад

Looks great mate!!

@DesignedandBuilt Месяц назад

Thank you!

@motas313131 Месяц назад

Use the winch cable to clamp the pegs down once it hits the end of its travel

@DesignedandBuilt Месяц назад

Yeah I like that suggestion, or even just making the foot peg holders pull the bike down on a wedged angle!

@87xfute Месяц назад

Nice job Richard, well done mate. Seeya Rob

@DesignedandBuilt Месяц назад

Cheers Rob

@adventurepaul Месяц назад

Great build mate, care to share your Tig Welder setup and settings?? Please

@DesignedandBuilt Месяц назад

Hey mate, generally 135-145 A and 100 HZ on the outside corners, insides 160+ A and 80 HZ

@erolmunur5879 Месяц назад

Looks great good job.

@DesignedandBuilt Месяц назад

Cheers Erol!

@mitchellholroyd2837 Месяц назад

Looks really good.

@DesignedandBuilt Месяц назад

Cheers Mitchell :)

@herve160181 Месяц назад

Bloody impressive.

@DesignedandBuilt Месяц назад

Cheers mate!

@jakemaughan3818 Месяц назад

For mounting the bikes you could always use or fab something up like bike binderz in the US

@DesignedandBuilt Месяц назад

Cheers Jake, will have a look into them :)

@martijnjonkers2179 Месяц назад

My first reaction was, i dont care if it works cause it looks sick!

@DesignedandBuilt 22 дня назад

😂

@VaughanMunro-js4nr Месяц назад

My main worry would be wiping the bikes out on a low clearance car park, drive through, or even a tree branch. Otherwise, it's a great idea.

@DesignedandBuilt Месяц назад

Yeah agreed, In saying that though people run mtbs on 4x4 roofs all the time and it would be a similar height.... Maybe a tall aerial at the front to remind you of the height.

@peartreeranch Месяц назад

Yea boy! Great work.

@DesignedandBuilt Месяц назад

Thank you!

@RealHooksy Месяц назад

That’s a pretty impressive build mate. Just a reminder to take the bikes off before you park your Toyota in the garage 😂👍🍻

@DesignedandBuilt Месяц назад

🤣 For sure

@scottaubrey8392 Месяц назад

The foot peg holders could be a far simpler design. Just have metal rods with an angle on the them. As the foot pegs slide in and the bike gets pulled up, the metal will hit the pegs and clamp them down…if that makes sense?!

@DesignedandBuilt Месяц назад

Yep I get you! They would need a lock of some sort but I like it!

@kar428 Месяц назад

Wow. Well done

@DesignedandBuilt Месяц назад

Thank you!

@CarlMarx Месяц назад

Looks sick!

@DesignedandBuilt Месяц назад

Cheers Carl :)

@dan79seriestoyota43 Месяц назад

Well done sir!

@DesignedandBuilt Месяц назад

Thanks Dan :)

@lukejenkins268 Месяц назад

Love it mate build so well looks amazing love your videos

@DesignedandBuilt Месяц назад

Thanks Luke! glad you enjoy them!

@ryanstewart8836 Месяц назад

Dude thats awesome!!

@DesignedandBuilt Месяц назад

Cheers Ryan :)

@stuartlockhart-lt6iv Месяц назад

since the front wheel is locked in place why don't you replace the footpeg latches with a simpler ratchet around the bottom of the rear wheel holding it forward and down? It means you don't need to climb up to engage the lock too.

@DesignedandBuilt Месяц назад

Cheers Stuart, good idea!

@mountainbikemike 7 дней назад

Aaaaaaaand now I want a motorbike again

@stuz32 21 день назад

Great video mate, subscribed :-)

@rangabanga32 Месяц назад

youre neighbours must have loved you that weekend.lol

@DesignedandBuilt Месяц назад

@@rangabanga32 in regards to all the banging and welding? 🤣

@samgilkison5481 Месяц назад

Seen this driving down the bruce the other day im sure of it

@DesignedandBuilt 22 дня назад

I was up there last year!

@spencerbird6597 Месяц назад

Great video! There's a lot of design for manufacture aspects here that I think you did really well with. Very different build to other canopies. Is the Kincrome toolbox draw open to entries from new Zealand? Cheers

@DesignedandBuilt Месяц назад

Hey Spencer, cheers for the kind words! Unfortunately not :( Maybe next time.

@tayloradams1787 Месяц назад

Great work

@DesignedandBuilt 22 дня назад

Cheers Taylor!

@bodhisykes Месяц назад

Love the video mate!

@scottno3344 Месяц назад

Looks amazing. It seems really tall with the bikes mounted. Is height not an issue when you are galling the bikes?

@DesignedandBuilt 22 дня назад

My argument is people run bikes on a roof rack all the time!

@BerkleyBuilds 28 дней назад

Great effort and nice idea. Think you over engineered it a bit, there are certainty simpler ways of doing it but this way is certainly very cool!

@DesignedandBuilt 28 дней назад

Thanks Berkly! How would you do it simpler?

@BerkleyBuilds 28 дней назад

@@DesignedandBuiltyou’ve clearly thought about it more than I have so my opinion really doesn’t matter. I’ll stick to building houses haha

@DesignedandBuilt 28 дней назад

@@BerkleyBuilds Haha I value good constructive critiscism, it makes it a better product overall!

@donaldoyler2092 29 дней назад

That's cool

@stevebonczyk3795 Месяц назад

great fabrication. I dont even own a motorcycle and I want this build.

@DesignedandBuilt Месяц назад

Hahaha, cheers Steve!

@user-fe5bi7ul4t 4 дня назад

That Beta is nicer than the YZ

@DesignedandBuilt 3 дня назад

Hahah completely disagree 😂

@jimm3379 Месяц назад

Awesome build mate, you’re a talented bloke. Your vid makes me think of simple things we take for granted, like quick clamps and zip ties for that matter. BTW, have you ever tried T-REX adhesive? I rate it over Sikaflex.

@DesignedandBuilt Месяц назад

Cheers Jim, no I haven't! I'll have to give it a go.

@SuperDolemite1 Месяц назад

I seen that driving somewhere and I was scratching my head wondering how the fuck you got those bikes on and off. now I no

@TheMisterNebo 19 дней назад

Overdesign to the extreme. I don't dislike it and as a hobby project this is great, but a flatbed ute, with a good alu ramp would both be safer, cheaper and easier to use, probably less time consuming too. That all being said, it's still a very entertaining project.