Great video, I’ve won business after writing macro code from watching this video. Customer using macro code still today and is over the moon with his process. Thank Hoffmann
I love how different youtube channels use different terms for the same things. "30 percent stepover" aka "ae 0.3 x D" aka " 30percent RDOC". Some other people use absolute values insead of percentages. Just to add to the confusion.
I am using a 3/4 inch end mill to profile a flame cut 4140 block. DOC is 2.375 and I am wondering about step over and speeds and feeds for this type of cutting.....anyone help me out there?
At Protyp a saw a full slot, 16mm cutter with 32mm cutting length. (25mm width 50mm length) Very simple parameter to produce a slot. Put in parameter for one cut. then repet it. Very simple. There also showed a ramping processs to deep 30mm. After that there increased the diameter form 25mm to 50mm. With very simple parameter. It is possible, but there is better today.
Guy Good As well as massively boosted productivity due to less time spent changing tools and higher material removal rate, as well as lower cutting temperatures and thus less need for cooling. Overall, the benefits outweigh the cost of more frequent machine servicing or replacement outside of highly specialized applications.
In my experience the tools actually hold up MUCH better because the majority of the cutting pressure isn't on the corners and the machine actually vibrates less with this style cutting
can see benefits for stainless and other harder alloys however I work with a couple of guys who use this method of smaller cuts at stupid high feedrates and they are literally vibrating their spindles into dust and require refurbing every couple years at a 10 grand price tag
Completely agree, sorry forgot to mention that they use it on aluminium and plastics, by switching back to the traditional methods I eliminated the spindle wear problem and even reduced their cycle times sometimes by up to 50%. i've recently moved onto titanium and similar materials and the HSM toolpath is definitely the way forward