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Handsaw Re-Toothing guide. Hand saw sharpening. 

The wood man Dan
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This is my "handsaw Re-toothing guide" and is used with a hacksaw to accurately cut notches into a saw plate, these notches can then be used to locate a saw file to begin shaping the teeth. I’m aware this isn't a new idea but does have some benefits over cutting the teeth with a file alone.
For someone like me who only re-tooths saws occasionally it's made the process much easier with consistent results. I have used it on many saws now and they have all come out great.
It’s mainly intended for smaller handsaws in the 24 to 12 tpi range, though it could possibly be used for small panel/rip saws as well.
Thanks for watching.

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8 янв 2021

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Комментарии : 118   
@waltervancleave6495
@waltervancleave6495 2 года назад
I would like to have one. Very good idea. I'm a retired tool maker of 47 years. My passion for cabinet making paralleled my life long vocation of being a tool maker. You have a very marketable product there. Buttafulley made and works very quickly. I like to sharpen my on saws and modify them to my liking. This tool would make that process much easier. Great job my friend! Best regards from Ohio.
@thewoodmandan842
@thewoodmandan842 2 года назад
What a wonderful comment to read. Thank you Walter I really do appreciate it.
@kaaona123
@kaaona123 2 года назад
@@thewoodmandan842 Hi Dan, do you sell this on etsy or something?
@thewoodmandan842
@thewoodmandan842 2 года назад
@@kaaona123 Unfortunately none for sale at the moment, I'm hoping to complete a batch in the future.
@thewoodmandan842
@thewoodmandan842 Год назад
@@staceylewisdesigns Thank you Stacey, I'll let you know 👍
@Twinhit
@Twinhit 11 месяцев назад
Count me in, too. Very nice.
@ewaldstoop2505
@ewaldstoop2505 4 месяца назад
Beautiful tool with a practical use. Thank you for a very informative video.
@pikodesigning
@pikodesigning 3 года назад
Genius idea! This is what I need! Really appreciate you sharing!
@thewoodmandan842
@thewoodmandan842 3 года назад
Thanks Piko glad you like it!
@ChetSpier
@ChetSpier 2 года назад
You continue to impress me. Wonderful jig and presentation.
@thewoodmandan842
@thewoodmandan842 2 года назад
Thanks so much Chester, very much appreciate your comment
@gentlemandude1
@gentlemandude1 3 года назад
Another great video. Your channel is very underrated. Thank you!
@thewoodmandan842
@thewoodmandan842 3 года назад
Thanks for your comment, I appreciate the support.
@ChetSpier
@ChetSpier 2 года назад
I so thoroughly enjoy this video that i have watched it several times. Your genius is showing! 🙏🏼
@thewoodmandan842
@thewoodmandan842 2 года назад
Thank you so much for your comment Chester, I am humbled by your words. 🙏🏼
@tonicarre4842
@tonicarre4842 2 месяца назад
Dear Dan, My Dear late Father was a cabinet maker and joiner and he would of loved to have seen your re- toothing saw guide. I am 75 years old now and learnt my trade as a monumental stonemason and I also learnt a lot from my Father regarding his trade. I like to watch Paul Sellers videos on joinery and furniture making I have used Pauls method on re-cutting saw teeth which is very good but with your brilliant re-toothing guide it makes tackling the job twist as quick. I take my hat off to you for such a brilliant well thought out design. Well done. Do you make your tool design for the general public and if so how much does it cost? I have subscribed to your blog and look forward to viewing more of your articles. I live in Jersey, Channel Islands, where do you come from? Best wishes to you from me.
@rogersbros
@rogersbros 2 года назад
Great work, the jig is a stroke of genius. Well done. 🤘
@thewoodmandan842
@thewoodmandan842 2 года назад
Thank you for your comment 👍
@michael.knight
@michael.knight 3 года назад
Great result, impressive how you can make something that looks great, but also works very well in practice.
@thewoodmandan842
@thewoodmandan842 3 года назад
Thanks for the comment Michael
@suzz1776
@suzz1776 Год назад
That is beautiful. It looks like it came out of a 18/19th century watchmakers shop. I collect antique watchmaking tools and it would fit in with them perfectly. Georgeous!!!!
@thewoodmandan842
@thewoodmandan842 Год назад
Thank you so much for your comment 🙏
@stepheno1870
@stepheno1870 3 года назад
Great video & you teach well, it’s not rocket science, just patience, a good jig and good files.
@thewoodmandan842
@thewoodmandan842 3 года назад
Thanks Stephen, like you say quality files are a must for saw sharpening, that and a bit of patience :)
@seanlennon5044
@seanlennon5044 3 года назад
Really nice idea and great tutorial. It's good that you've included extra tips like modifying the saw set to cope with finer teeth and how to correct a wavering saw with a stone. Keep this up, you make good videos.
@thewoodmandan842
@thewoodmandan842 3 года назад
Thanks Sean I appreciate the comment.
@SuperCruelworld
@SuperCruelworld Год назад
Just came across your site. Fantastic is all I can say. Stayed up to late last night watching many of your vids. Your skill and way of thinking through a project has had a profound effect on my way of imagining my own world. Thanks
@thewoodmandan842
@thewoodmandan842 Год назад
Thanks so much Kitt, I'm so pleased you're enjoying my videos, more to come soon. 👍
@skeetorkiftwon
@skeetorkiftwon Год назад
​@@thewoodmandan842 The braces at the end of your saw is reminding me of differential equations.
@georgenewlands9760
@georgenewlands9760 3 года назад
Very nice jig Dan. Impressive metalworking skills.
@thewoodmandan842
@thewoodmandan842 3 года назад
Thanks for the praise George :)
@ErosNicolau
@ErosNicolau 2 года назад
Silly me, thinking this jig was a jewel from a gone by era... Very nice work, very informative, intuitive and useful! Also, seeing this video: subscribed!
@thewoodmandan842
@thewoodmandan842 2 года назад
Thank you so much for your comment, really appreciate it
@georgesylvestre886
@georgesylvestre886 11 месяцев назад
Wow, that is a great idea for different TPI configuration. That beautiful brass tool guide shows your excellent workmanship and your video was well explained. George in Ontario Canada.
@thewoodmandan842
@thewoodmandan842 5 месяцев назад
Thank you so much for your comment
@brocbradley2313
@brocbradley2313 10 месяцев назад
Magnificent jig. I followed your build on a blog. Great job using basic tools. Very impressive. I'd buy one, for sure.
@thewoodmandan842
@thewoodmandan842 5 месяцев назад
That's great to hear, thank you so much
@bigoldgrizzly
@bigoldgrizzly 11 дней назад
A lovely bit of workmanship and a pleasure to behold.....sadly in the real world, don't be surprised to see cheap copies coming soon from china
@armandhammer9617
@armandhammer9617 2 года назад
I'm an old carpenter and I had a chance to buy an old saw set and sharpener when I was young. I kick myself quite often for passing on that buy. Great job by the way. 👍
@thewoodmandan842
@thewoodmandan842 2 года назад
Thank you for your comment 👍
@scottanderson2581
@scottanderson2581 2 года назад
Dan Dan Dan You are a pleasure to watch Such a well made video, your editing and everything about it is awesome The guide, wow, beautiful in every way Your tool making is among the best I’ve seen The quality of your workmanship is 100% as good as it gets Absolutely love the guide, every small detail The springs on the adjustment, the notches in the tightening knob Even the bevel on the front plate to help locate Utterly amazing Dan
@thewoodmandan842
@thewoodmandan842 2 года назад
Thanks so much for your comment and praise Scott I really appreciate it along with your encouragement and support of my work.
@gdpjm
@gdpjm 3 года назад
I have sharpening a few saws, it’s not easy to get nice evenly spaced teeth. Your device is brilliant.
@thewoodmandan842
@thewoodmandan842 3 года назад
Thank you Berl, glad you like the guide.
@gdpjm
@gdpjm 3 года назад
I am making a guide like yours. I’m making mine out of oak. It won’t look anyways near as nice as yours. Yours is jewelry quality.
@alexchiperi
@alexchiperi 3 года назад
Great jig, will make when starting on my first saw, absolutely! Love your work as a toolmaker, also your woodworking is really nice, as seen on the boxes. Will continue to follow your thread in UKW forum! Thanks a lot
@thewoodmandan842
@thewoodmandan842 3 года назад
Cheers Alex
@adamklump9949
@adamklump9949 3 года назад
What is the website for the forum?
@deemdoubleu
@deemdoubleu Год назад
Nice work and lateral thinking
@thewoodmandan842
@thewoodmandan842 Год назад
Thanks so much 👍
@devemch7851
@devemch7851 2 года назад
Very well done. I have a brand new lie Nielsen saw and my complaint is that it binds in the kerf and wonders to one side. And here I figured it was me! Great explanstions
@thewoodmandan842
@thewoodmandan842 2 года назад
Thanks for your comment Dev, pleased you found it helpful.
@theboathaaa7654
@theboathaaa7654 2 года назад
Very very interesting, informative, relaxing video to watch. You are a skilled maker with a calm presentation and edit your content well to keep us engaged. I am about to watch your other videos and I look forward to seeing what else you put out! I am happy to have gotten in early on this channel before it takes off! With your tips, maybe I can even resurrect a cheap old saw after the butcher job I did when I last tried to sharpen it lol
@thewoodmandan842
@thewoodmandan842 2 года назад
Thank you for your kind words.
@tadleach
@tadleach 5 месяцев назад
Very ingenious and beautifully executed jig for setting the TPI. One observation, I was always taught that a file cuts in only one direction and if you pull it back over the work piece it just dulls the file. That said, on the fine a tooth it might be challenging to lift the file each time and reset it in the same tooth.
@thewoodmandan842
@thewoodmandan842 5 месяцев назад
Thank you for your comment, it's much appreciated. Regarding dulling of files, in my opinion, the correct technique is to actually lightly drag the file on each stroke. Dragging makes such a marginal difference to file sharpness. Quoting AES from his excellent post regarding files. www.ukworkshop.co.uk/threads/files-and-filing.108361/ "At the end of the forward stoke, the cutting action must be disengaged from the work. In the picture below I've exaggerated this, trying to show the file lifted well clear of the job. In fact this exaggerated lifting is not necessary - it's actually not desirable, as light contact with the job should be maintained on the return stroke. You'll soon get into a slow, steady rhythm where the downwards pressure on the file is relaxed as the file comes to the end of the forward stroke and then starts drawing back to the starting position - with almost no downwards pressure applied. This "light pressure disengagement" of the file from the job is very important as it's this action which allows the chips to be cleared ready for the teeth to start the next forward stroke without being clogged up."
@Rigus208
@Rigus208 6 месяцев назад
Amazing..great tool ,as a beginner I would love to get my hands on one . Hope you have a patten .. good luck with your future projects .Ty so much for sharing.👍👍🇺🇸😇
@thewoodmandan842
@thewoodmandan842 5 месяцев назад
Thank you
@ianpearse4480
@ianpearse4480 Год назад
Fantastic. Thank you for sharing.
@thewoodmandan842
@thewoodmandan842 Год назад
Thank you Ian
@gdpjm
@gdpjm 3 года назад
Just an update on using the tool. It does work very nice. My problem is with little hacksaw blades. I got mine at Lowe’s ( big box store ). They were awful, they didn’t cut well and the teeth were wore out mid way through the process . Also they were difficult to start a cut.They were cheap Chinese blades. I didn’t cut the saw kerf very deep, just deep enough to give my file a place to start. I’m going to see if I can find better ones.
@thewoodmandan842
@thewoodmandan842 3 года назад
Hi Berl, pleased to hear the guide is working well. I've found cheap hacksaw blades are just not worth the hassle. Try to buy the best blades available to you, bahco sandflex are decent as are eclipse premium if you can find them. Regarding the saw being difficult to start, try partially grinding the first inch of teeth away, this should help stop the blade from snagging, also make sure the saw plate is as low down in your saw vice as possible, this will help prevent the plate from flexing which is the main cause of the hacksaw binding. All the best Dan.
@user-vq3rf4ee7m
@user-vq3rf4ee7m 2 месяца назад
Great idea to save your saw files. I have to wonder if your earlier simpler idea with fixed TPI might sell better. I tend to favor simple tools without extra pieces to keep up with. What you have now is a beautiful. Not sure the rosewood handle is useful. I think you have a winner either way you choose to go.
@markp6062
@markp6062 Год назад
Interesting. Thanks for sharing. got here from Wood by Wright.
@thewoodmandan842
@thewoodmandan842 Год назад
Thanks Mark 👍
@charlesward8196
@charlesward8196 Год назад
Wish I knew about this when I re-toothed a 28-inch miter saw at 11 TPI.
@marcr3376
@marcr3376 Год назад
Great video and tool!! As already said, you should sell these - make a mint.
@thewoodmandan842
@thewoodmandan842 Год назад
Thank you Marc
@timbarry5080
@timbarry5080 7 месяцев назад
Awesome jig
@thewoodmandan842
@thewoodmandan842 5 месяцев назад
thank you
@larryohara6513
@larryohara6513 Год назад
Ingenious!
@thewoodmandan842
@thewoodmandan842 5 месяцев назад
Thank you
@CandidZulu
@CandidZulu 4 месяца назад
A very high standard of craftmanship for sure, but I would like to suggest rollers, like can be seen on watch and clockmakers filing rests!
@Eveline21656
@Eveline21656 3 года назад
Good solution
@thewoodmandan842
@thewoodmandan842 3 года назад
Cheers Eveline
@bigoldgrizzly
@bigoldgrizzly 11 дней назад
Have you tried the miniature triangular diamond files, finest grade, for the last finishing strokes. I found them to give really crisp sharp points. I bought a load of these 4 or 5 inch long files a few years ago, but am struggling to find them in the finer grades at the moment
@theamirbarismillworks2253
@theamirbarismillworks2253 Год назад
Wood by Wright sent me!
@pettere8429
@pettere8429 Год назад
Two humble suggestions: Add a magnet to the jig to help ensure the hacksaw stays in contact (may not be an issue). Add a cam lever mechanism to your saw vise so you can dispose of the screw clamps.
@thewoodmandan842
@thewoodmandan842 Год назад
Thank you for your suggestions, I new saw vice is on the cards 😁
@1pcfred
@1pcfred Год назад
I've had my fair share of troubles trying to sharpen saws. The one plate I retoothed it took me a few tries and it still isn't perfect. Good enough though I suppose.
@mark1squid
@mark1squid 8 месяцев назад
Just brilliant! I really hope you've patented this. It seems from previous comments you may have sold a few of this in the past? Any plans to do so again in the future?
@thewoodmandan842
@thewoodmandan842 5 месяцев назад
Thank you for your comment. This will likely stay as a one-off piece. I do have plans to release another version in the future.
@kevinlove6324
@kevinlove6324 Год назад
Please advise if you make and sell this saw sharping jig and what would be the cost including postage to Australia. Great product would be glad to have it in my toolbox.
@thewoodmandan842
@thewoodmandan842 5 месяцев назад
Thank you for your comment. I've no plans to reproduce this at the moment, but hope to make a variant in the future.
@richardbarry9007
@richardbarry9007 3 месяца назад
When are you going to retail the jig ?
@armencarpenter7492
@armencarpenter7492 3 года назад
True Craftsman are rare.
@thewoodmandan842
@thewoodmandan842 3 года назад
Thanks so much for the comment Armen
@thorat_clogger
@thorat_clogger День назад
How did you come up with the size of the shim to tpi?
@lrbrad4d
@lrbrad4d 5 месяцев назад
Wow! That is a very nice jig. Beautiful in and of itself. The box is awesome work as well. That newly cut saw works great. Are you going to sell the jigs or the plans? If you plan on selling a set of drawings, please let me know. Good job.
@thewoodmandan842
@thewoodmandan842 5 месяцев назад
Thank you. Hopefully something's to come in the future
@keith121261
@keith121261 5 месяцев назад
Very good are you going to sell them ???
@wyndhamtyley6174
@wyndhamtyley6174 Год назад
i could b wrong but i thought files only cut in forward motion. pulling them backwards actually wears out the file faster
@thewoodmandan842
@thewoodmandan842 5 месяцев назад
Thank you for your comment. There are two beliefs on this, I'm in the "old wives tale" camp 😁
@jimmurphy4083
@jimmurphy4083 2 года назад
Hi Dan, excellent job you have made of this original idea. As i have always used old saws and have never owned a new saw , I fully appreciate the importance of this tool and the work that it produces. Will you be making these for sale ?., or maybe providing a drawing for a fee in the future. Again excellent job.
@thewoodmandan842
@thewoodmandan842 2 года назад
Hi Jim thank you for your comment. I am currently working on another project so have no time to make more currently. It's something I've thought about and I'd certainly like to make more in the future, perhaps a small batch if there was the demand. I can keep you posted if this happens 👍 Cheers
@jimmurphy4083
@jimmurphy4083 2 года назад
@@thewoodmandan842 Hi Dan that would be great, and thank you for getting back to me.
@keithgarcia5271
@keithgarcia5271 Год назад
@@thewoodmandan842 I just discovered this and would definitely be interested if indeed you do make some for sale
@purpleom9649
@purpleom9649 9 месяцев назад
Firstly, great video, but if I may make a few observations 1) A very fine saw is only really used for small cuts and as such the time taken by a very sharp saw V's a dull one is very small, in fact I only have one saw with more than 14TPI and that one is my dovetail saw and that has almost no set on at all and because a dovetail has almost no length to it it never gets dull 2) using a hacksaw with the set removed is one way but you could also try a jewellery saw with a 04 gauge blade.
@thewoodmandan842
@thewoodmandan842 5 месяцев назад
Thank you for your comment and suggestions, much appreciated.
@glenngonzalez2647
@glenngonzalez2647 3 месяца назад
Do you sell this jig and for how much?
@TristanJCumpole
@TristanJCumpole Год назад
Corian! Not why I'm on this video, but hey. The best way to have made that box would have been to cut a 2mm deep, 12mm wide recess in the corners and glue in the parts as a butt joint. This is the standard method of assembling Corian (I'm a designer and fabricator) and requires a very simple operation rather than accurate corresponding mitres. Additionally, the glue squeezes within the joint into that 2mm recess, then outwards to the external seam guaranteeing even coverage. If using the correct glue for the material the seam should be invisible when polished even though it's 10mm in from the corner. Just worth considering for future boxes if that is your thing 🙂
@thewoodmandan842
@thewoodmandan842 5 месяцев назад
Thank you for your comment. What you've described is the recommended method for Corian worktop construction. In my opinion for this application it's not ideal, to a trained eye the glue lines are always visible with the rebate method and the glue is never an exact colour match, plus I like a challenge 😉
@TristanJCumpole
@TristanJCumpole 5 месяцев назад
@@thewoodmandan842 Absolutely! Mostly what I do requires a more complex approach to internal corners for hygiene on cruise ship waiter's stations, handwash stations, etc. This often ends up with 24mm x 12mm blocks with a 10mm radius milled into a corner, a 10x2 recess into the opposite end of that, the whole thing recessed into a 24x2 trench and the vertical part fitted with a 2x2mm corner knocked out. I actually enjoy designing for these sorts of products, as it's like Lego for adults, however I dislike having to deal with the dust. Or the polishing. Cheers!
@gregmcgowan6794
@gregmcgowan6794 27 дней назад
Do you have plans or drawings for sale.?
@enjoylife494
@enjoylife494 10 месяцев назад
Where can I buy this guide?
@thewoodmandan842
@thewoodmandan842 5 месяцев назад
Thanks for your comment. This was a one-off piece and currently not for sale.
@bermankent1807
@bermankent1807 4 месяца назад
I would be interested in purchasing one of your saw tooth jigs. Patent it and sell me one.
@makenchips
@makenchips 3 месяца назад
Well done, good video! excellent review In your profile on RU-vid how does one contact you?
@chrisbigham9915
@chrisbigham9915 Год назад
Hi Dan. Like many of the other comments, I just came across your channel by accident. As a person that has now in excess of 20 works of art (saws) to restore, your jig would be of great assistance. Can you also pm me if you make some jigs to sell as I think your device would just take my saws to a "next level". Regards from Oz.
@thewoodmandan842
@thewoodmandan842 Год назад
Thanks Chris. I'll keep you posted
@JoesExpressLLC
@JoesExpressLLC Год назад
that number on the saw set is corresponding to the angle of the set. the higher the number the smaller the angle at least that is the way mine works.
@thewoodmandan842
@thewoodmandan842 Год назад
Thank you for the info I appreciate it 👍
@borjesvensson8661
@borjesvensson8661 Год назад
​@@thewoodmandan842 Not really the angle. That is consistent on that type. But it desides how much of the teeth will be set and that determines in turn how wide the kerf will be. My theory is that the numbering is right for working in damp wood on construction sites as that was the most common use of saws before power tools. Thought about adding a depth stop screw but came to the conclusion that it is close enough to right to not care. Another option would be to grind the hammer at a shallower angle to better suite fine carpentry in dry wood? It will still bottom out against the anvil at the bottom and there is no need for it to hit the anvil at the top. Just stop at the same point all of the time
@jokubasarturas6695
@jokubasarturas6695 Месяц назад
Dan, excellent quality of craftsmanship. Do you offer plans as a DIY build?
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