Hot Dip Galvanizing- Dipping Process....... in action 

So this is where little John gets it all from

Thank you very much sir for uploading this video .My teacher suggested me your video . THANKS TO BOTH OF YOU .LOVE FROM BANGLADESH.

I just got hired at the galvanizing facility here in Washington. Saw then most the material to be lowered into the kiln and then the tour proceeded 😐😐 Cool to see what I missed in person. Can't wait to get my hands dirty in the business.

Damn you lads are some kings. I only electroplate zinc, and the 200 degree dryers i work next to make me sweat bullets enough. big ups

This is another great vlog about another technique, WITHOUT MUSIC! Thanks for posting and sharing!

I work maintenance in a galvanizing factory its a really cool process.

We used to have all this shit here in America. The environmentalist made it prohibitive with regulations so the crony capitalists took advantage of that and had all this shit shipped overseas. About the only thing we make here in America is food that makes you fat.

It's weird the differences in how the process is done although the process yields the same result. The kettle I work on is its own structure and the cranes ride an oval rail setup. The top of the kettle closes the side doors close, the end doors close. Wish they were able to keep it recording for the actual dipping. The popping and exploding of cold steel against that hot zinc is pretty entertaining lol and for those wondering, the zinc is about 830-850°F.

I wonder if it would be a good idea to dip a vehicle frame.

Hi, Looking help from experienced people in Hot galvanise We have started Hot Galvanise process in San Luis Potosi, Mexico and are having many troubles in getting the perfect final product. sometimes either zinc is getting burnt or sometimes the finishing is not coming properly. We know that we are missing many things to make it work. Is any there anyone who could help us with this? Help will be much appreciated!

Now we just need an exo-friendly wood veneer tutorial

What is the bath after the hot zinc tank? A cooling rinse or passivating bath?

Why would you skip over the ACTUAL DIPPING part?

What a process fun watching this stuff

Wow so cool!!

Good work

2:20 for the moneyshot

Watching the video was good enough so long I did not find people coming so close to molten zinc tank and manually saperate or shake the beams apart. Sorry to mention, the Safety part of production is in questionable be it from a developing or developed country. We belong in such time zone when Mars and moon being explored, automation proccess is highly expected around these areas of production.

Wot is the orange liquid in the second dip?

#HeyDharMannFam !

This oven system uses oil transfer heating using electricity or a steam boiler?

Question to the experts! Whats happen when hit dip galvanize parts which are already hot dip galvanized?? 2nd Qestion. My client requesting to confirm min 100um HDG thickness. (100um min, doestn matter the sheet thickness). Is his request legit??

Мда... Я думал у нас Вредно... А тут еще вреднее все открыто... Ваны с кислотой, вана с Флюсом. И до кучи вана с Цинком... У нас тоже все в одном Цеху. Но травилка( место где травят метал) закрыта..

There is an alternative to HDG which is as good, safer and more cost effective while still providing cathodic protection.. it's called RUST-ANODE®

So I bought some to spray on the inside of an old galvanized trashcan what do you suggest i spray in it for drinks that wont hurt us

Thx

particulate mask ain't doing nothing bud.Sweet galvanize

Guessing we don’t do this in the USA anymore?

All they have is and eye protection hood? Most of the commercial production of zinc involves the galvanizing of iron and the manufacture of brass. The recommended daily allowance for adults is 15 mg zinc/day. Metal fume fever associated with inhalation of fumes of ZnO is characterized by fatigue, chills, fever, myalgias, cough, dyspnea, leukocytosis, thirst, metallic taste and salivation. ZnCl2 inhalation results in edema in the alveolar surface and the protein therein the lavage fluid is elevated. Particular pathological changes associated with zinc intoxication include: pale mucous membranes; jaundice; numerous Heinz bodies; and marked anemia. Adequate ambient air monitors for permissible exposure limits, excellent ventilation and extraction systems, and approved respirators are all important in providing adequate protection.

Got a serious problem with that video camera of theirs constantly going out of focus here!

man if one of those wires breaks as they're bouncing them to get the drips / slag off... Splash! mega burns

Nice shining in the Product, what does the Metal consist of, apart from Zinc??

Zinc consuming jyad hota honga

The galvanizer could use some galvanizing.

Where from?

How much zinc is used in 1 kg of metal?

Am also working .but its very slow. Am working in saudi arab right now ssme work last 5 year

Brothers give me location

My dad operates one of these cranes and he always tells me stories of how these suckers almost blow up

it seems like that it is built in China. welcome to business cooperation on our main products: electric transmission& distribution tower, substation structures, telecom shaft,mono pole, utility pole etc.

no safety catches on crane hooks?

Modern factories use robots, as the process involves neurotoxic elements.

What was the second dip, hexavalent chrome?

Does anyone know any forum of galvanizers? I have recently started working at such Plant but still face some problems while making a desicion at certain points. I need suggestion from an experienced people. I'm ready to share with my experience as well!

niec

Mash Allah

I have some question regarding your processes. Do you hang the poles on the beam starting from pre treatment? If so, how do you transport the beams back to the start of the processes?

the sound is not good I am quite disappointed

I did it in japan for 3 years But faster

When we can dipping iron in zinc molten ??

I work in a galvanizing plant

My job expires 6 yes

Took ya way to long and the cooling process should be ahead of the kettle

magkano magpa hot dip ? per kilo ba

Nossa que processo demorado. Onde eu galvanizo é bem mais rápido

use chain increasing loading quantity

o beam

WHY am I watching this?!!!

Kayaknya pabrik yg di kapuk

nice PPE...smh...

I've been doing this for the last year and even though I've already seen a couple big explosions due to missing vent holes, this whole process is fun to me. It's like an art making the steel look as good as possible. I always joke with my manager "Hey how much more is chrome than galvanizing? Our customer might not pay for this if chroming is more costly". I can suggest as well, maybe bringing the racks up a little slower.. It gives more time for the zinc to run and you won't have heavy lips or nearly as many drips in the end. Love seeing other shops setups.

District of Baroda in Gujarat, India has the most galvanizing plants, 26 HDG Plants within a Radius of 30 kms, Bath Length ranging from 10 mtrs to 2 mtrs

flange side would be more important to not have bumps or drips, who's gonna see a drip at the top of a 20 foot poll, but the guy installing those is gonna notice a his flange not sitting level, flip the angle

That's an involved process that should be explained to the viewer. Just a thought for those of us who aren't enraptured by shinny pieces of metal.

_Couple questions. Has the crane or wires ever failed above the molten metal?_ _What is the brown bath following the galvanic dip? Thanks!_

the VERY crane their using,.... is totally covered in rust because its not galvanized !!!! lolol

Not enough pitch on those light poles. This company losing some serious money.

I personally would recommend them to galvanize the beam that the crane holds ;-)

Imagine one of those wires bracking and a pole falls into the galv and it spalshes onto the poor workers, crazy crazy saftey issues here!!

Watching them clear the slag off the molten zinc without respirators makes my skin crawl.. zinc oxide fumes are neuro-toxic.. poor guy probably gets the shakes every day.

Missed the explosive sounds dropping into dip

I built a pedestrian overpass bridge and had this done to all of the parts.

👍👍👍👍 We are one cost-effective hot-dip galvanizing equipment supplier, welcome to inquire!

New superheroes story. Man can’t save her but gorgeous woman with big breasts and milky thighs and bad ass boots trips and falls into the hot tank. She’s alive they scream as out steps the beauty with a glistening smile. Galva woman is born. Her powers are persuasion and being able to lure men. Er eh? They already do that. Ok some of you create her powers for me and comment below.

HDG Works! I have just witnessed extraction of a Galvanized Helical Pier that was placed in-ground to a depth of 33'Ft. 28 years ago. So after a quick rinse with the hose, the pile looks as the day it was installed. Pretty amazing!

Its hazardous waste..very difficult to work with..but hardwork pays

Thought that fumes from molten zink are kind of toxic?

First dip after zinc: Is that just cooling or is it passivation? Looks just like chromic acid.

Question, are zinc fumes created in the process? I work in a galvanizing facility and was wondering if breathing protection should be used around the pot.

workers NEED to wear gloves...overall its SAFETY nightmare...the fumes etc

Hello I am a creator in the design and graphic designer I have new design models of public lighting poles and these original models that have never existed on the world market these models that are really defeated or classic models that we have used to see You are interested in contacting me and thank you.

I watch this for my science hw 😂😂

People gotta stop using auto focus. A camera just can’t know for sure what you’re trying to look at all the time. You twist that lens, you’re all good.

Sweet, Show everything BUT the actual dipping. disliked.

This company I think mad because this system company production is how much ton

This is the best quality I’ve seen

Video camera is a joke. Video quality is hurting my eyes. Work environment is extremely hazardous. With the amount of force they’re hitting those pipes right above that hot dip, imagine if they broke just one of those lines and the pipes splash that dip all over them. Third world countries know nothing about safety.

no explanation bad video

At one of the valmont plants someone was in a kettle explosion that guy lost his leg and over 90% of his body was burned he survived but the only thing that saved him was his face shield

Nice PPE guys! what country is this?

you'd think they might spare a bit on their own equipment

Missed the acid bath first to clean them.

Kaj hobe. gass catar, welider

I wish I could see the dipping part, I wish you hadn't cut it out 😭

Way safer than my plant

Been doin this for 15yrs💪😎😎

Very bad plant. No good materials movement and no good design of hanging frames.

I worked in hanjin 2 yrs in galva

The bar that holds the parts is rusty.... ironic..

Antonmursid🙏🙏🙏🙏🙏🇲🇨🇲🇨🇲🇨🇲🇨🇲🇨