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How to Achieve Accurate Depth of Cut on a Manual Lathe 

Practical Machinist
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Manual machines can be tricky to achieve an accurate depth of cut.
Often, we move the slide the correct amount according to the dials but find ourselves taking not enough material off, or even worse, too much.
In this video, Marc from ‪@GCodeTutor‬ shows us some tips and tricks to eliminate this inaccuracy when turning both lengths and diameters.
One of the tips is to use gauge blocks (often called slip gauges) between the saddle and the end stop.
This enables us to turn very accurate lengths on a machine without a digital readout. Care must be taken to protect the expensive gauge blocks when used in this way so that they are not damaged.
When we need high accuracy, we can also place a Dial Test Indicator on any moving surface to measure how much we are moving the slides by. This is a technique that is often used when thread turning to achieve the tight tolerances that are required for this operation.
Marc takes that technique one step further and suggests using a D.T.I. during the finish turn procedure so we know exactly how far our slides are moving.
We still have to allow for slight errors due to bar deflection, but by using this technique we can achieve very accurate work on any manual lathe.
For more information: gcodetutor.com/manual-lathe-c...
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29 июн 2024

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Комментарии : 5   
@NRDavis-wl8vn
@NRDavis-wl8vn 10 месяцев назад
Something that I do on multiple parts short runs is to withdraw the Tool bit back to the same reading on the Crossfeed Dial. Everyone dreams of a No Backlash Screw yet Consistent Movements help.
@DaveEtchells
@DaveEtchells 10 месяцев назад
Super useful for a beginning hobbyist machinist like me, thanks!
@MrDirkles
@MrDirkles 2 месяца назад
If you have a decent lathe ( colchester triumph or similar ) you can easily hold a dimension of .1mm if you just make sure to always wind back to account for the backlash. For supertight tolerances adjust the cross slide to 3 degrees and just use trig calculation. 10 years + running a manual lathes
@MegaRiffraff
@MegaRiffraff 22 дня назад
👍🏻
@philiptrueman8894
@philiptrueman8894 10 месяцев назад
You forgot to point out that the indicator needs to be parallel to the axis. I noticed that on your videos the DTI is not perfectly parallel with the axis. I know it is only going to make a small difference but precision is what we are talking about on any machine.
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