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How to build a classic plywood paddle board 

Aaron de Ruiter
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The Cutwater 12.5 is a super easy to build plywood paddle board that looks amazing and paddles fantastic!
Its simple square sided and flat bottom shape is easy & fun to build using only simple hand tools... Drill, saw and sander.
The Cutwater 12.5 would make a great project for anyone.
Order your instant download plans from www.vintageboardco.com.au/.
Thanks for watching and don't forget to Like & Subscribe!
Board info...
Length - 12.5 feet / 381cm
Width - 29 inches / 73.6cm
Weight - 29.8 lb / 12.5kg
The Cutwater 12.5 is the perfect combination of visually appealing classic looks, modern lightweight construction and paddling performance. With excellent speed and stability the Cutwater is designed for all paddlers and can be used for touring, fishing, lakes, rivers and coastal paddling in good conditions.
Feel the joy of cutting through the water on a classic wooden paddle board that you crafted with your own hands.
The instant download plans include a detailed construction manual with over 100 colour images and diagrams PLUS full size frame templates with dimensions to make building your board faster.
Read our blog on how to print the full size plans on a regular printer for FREE...
www.vintageboardco.com.au/blo...
Note: I have built all my boards from exterior grade plywood using epoxy and fibreglass and they have been long lasting, light and durable. But the choice is yours!
Read our blog post on why you can build a board with exterior grade plywood here...
www.vintageboardco.com.au/blo...
Have a question about building your own classic paddle board? Get in touch via the form below or email me direct at aaron@vintageboardco.com.au.
Whether building from a frame kit or plans you'll love building and paddling your Cutwater 12.5... just make sure you're ready for all the attention it gets!

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10 сен 2022

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Комментарии : 128   
@NA-mn5cf
@NA-mn5cf 20 дней назад
Very good job! Nice clip!
@davidmorse5690
@davidmorse5690 Год назад
You do amazing and beautiful work. I will someday make the plunge of trying to build my own.
@bbenezra1169
@bbenezra1169 3 месяца назад
What an ingenuity ❤
@agencevacarme
@agencevacarme 10 месяцев назад
Wow this is very amazing and beautiful! Super build!
@Aaron.deRuiter
@Aaron.deRuiter 3 месяца назад
Thanks!
@GergC0521
@GergC0521 Год назад
That is beautiful! As soon as I finish my move to NC I will be ordering plans to build 2! (one for the wife too!
@Aaron.deRuiter
@Aaron.deRuiter Год назад
Thanks Greg! We’re launching a new design in a week or so which is shorter and wider than the Cutwater 12.5. The new board is called the Wombat and is an all rounder sup. 🤙🤙
@stillholding4975
@stillholding4975 4 месяца назад
This is awesome man. Nice work
@petergarcia8225
@petergarcia8225 Год назад
Super Dope!😄😄 Cadillac of Boards. 👍 Nice
@Aaron.deRuiter
@Aaron.deRuiter Год назад
Thanks, our boards definitely get plenty of admirers for their looks and padding performance! 🤙🤙
@michaelricardo6446
@michaelricardo6446 Год назад
True craftsmanship, you will be successful!!
@Aaron.deRuiter
@Aaron.deRuiter Год назад
Thanks Michael 👍
@anesio5996
@anesio5996 Год назад
Lindo trabalho,parabéns aqui do Brasil...👏👏👏🇧🇷🇧🇷🇧🇷
@teatrokay
@teatrokay 7 месяцев назад
Buenazo proyecto, gracias. Saludos desde Perú
@shoutatthesky
@shoutatthesky 7 месяцев назад
Brilliant build! And with only simple hand tools and 5000 small clamps!
@itrzho
@itrzho 22 дня назад
what a whim!
@ianski65
@ianski65 Год назад
Thats lovely mate, Im a big fan of stitch and tape. When its done well it can produce splendid looking watercraft, good work old sport 🤙🏽. Greetings from Essex UK.
@Aaron.deRuiter
@Aaron.deRuiter Год назад
Thanks Ian! I designed it to be extraordinarily simple to build but as you say if the simple things are done right they can turn out amazing. Cheers, Aaron
@cristiang3298
@cristiang3298 9 месяцев назад
Menuda obra de arte, solo echo en falta la quilla, enhorabuena
@stanpustylnik
@stanpustylnik 2 месяца назад
Fantastic craftsmanship! Awesome paddleboard.
@Aaron.deRuiter
@Aaron.deRuiter Месяц назад
Thanks mate!
@stanpustylnik
@stanpustylnik Месяц назад
@@Aaron.deRuiter I'm avid paddleboard(sman). Tried and use heavy plastic to go downstream through rapids or get through heavy brush along Potomac edge. Inflatables are ease to roll and store, take somewhere, but pain to pump up every time. However for pure paddling joy - veneer made hand crafted are most awesome - cutting perfectly through water.
@CONACHO
@CONACHO Год назад
A paddle board that looks very good and apparently simple but does its job. You make it look easy to build. Good job, mate.
@Aaron.deRuiter
@Aaron.deRuiter Год назад
Thanks mate, I’ve got a new design coming soon as well 🤙
@CONACHO
@CONACHO Год назад
@@Aaron.deRuiter How much epoxy did you need? Muchas gracias
@Aaron.deRuiter
@Aaron.deRuiter Год назад
Around 2 litres
@DaLions_Den
@DaLions_Den 9 месяцев назад
beautiful
@Aaron.deRuiter
@Aaron.deRuiter 3 месяца назад
Thanks!
@wilderramonvelasquezherrer7153
Excelente trabajo y muy creativo, saludos desde Perú
@Aaron.deRuiter
@Aaron.deRuiter Год назад
Thanks mate!
@Paulinodiazlorenzo
@Paulinodiazlorenzo 11 месяцев назад
Muy bien trabajo!!
@mbarlett2110
@mbarlett2110 Год назад
A beautiful board. You make it look so easy. I’ve never seen a buzz saw used for cutting curves.
@Aaron.deRuiter
@Aaron.deRuiter Год назад
Thanks mate! Yep, if set the circular saw for the absolute minimum required to cut the material then can do very well cutting out curves.
@SimonQuennevilleSim
@SimonQuennevilleSim Год назад
pretty cool ngl
@behradnasirimusic
@behradnasirimusic Год назад
good job Aaron
@Aaron.deRuiter
@Aaron.deRuiter Год назад
Thanks mate! Glad you enjoyed the video.
@cannello7719
@cannello7719 Год назад
Bravo!
@Aaron.deRuiter
@Aaron.deRuiter Год назад
Graci!!
@paulowillianms9796
@paulowillianms9796 Год назад
Parabéns seu trabalho é show.
@Aaron.deRuiter
@Aaron.deRuiter Год назад
Thank you 🙏
@rachidbaaira9869
@rachidbaaira9869 Год назад
great job, tnx bro
@Aaron.deRuiter
@Aaron.deRuiter Год назад
Thanks for watching! 🤙🤙
@Notkyle388
@Notkyle388 Год назад
I think I’m in love
@Aaron.deRuiter
@Aaron.deRuiter Год назад
With me or the board?? 😂😂🤙
@Notkyle388
@Notkyle388 Год назад
@@Aaron.deRuiter both!
@memecoinmafia2732
@memecoinmafia2732 Год назад
sick 👍👍👍👍
@Aaron.deRuiter
@Aaron.deRuiter Год назад
Thanks brother 🤙🤙
@benjaminbottoms4083
@benjaminbottoms4083 Год назад
Nice ending
@Aaron.deRuiter
@Aaron.deRuiter Год назад
Thanks mate
@jonathanbocek1811
@jonathanbocek1811 Год назад
Brother I am so impressed!!! I never watch a full how to video on RU-vid. However you truly are an artisan! I want to do this because I can't afford a paddle board for my son and I to get out on. I feel somewhat defeated 😂 because you make it look like an art form! God bless and thank you for sharing with us!!! AMAZING!!!!
@Aaron.deRuiter
@Aaron.deRuiter Год назад
Go for it mate! Building your own sup is actually easy with our step by step plans!!
@jonathanbocek1811
@jonathanbocek1811 Год назад
@@Aaron.deRuiter I did not know you had step by step plans!?!? I will be studying up ths weekend when k have time off work! Any links?? Thanks for taking time to reach out. You truly are a gentleman sir! God bless!
@Aaron.deRuiter
@Aaron.deRuiter Год назад
Nice mate! Here’s a preview of our plans www.vintageboardco.com.au/blogs/wooden-paddle-board-builders-tips/whats-in-the-cutwater-plans
@TheJaxsonjack
@TheJaxsonjack Месяц назад
Wow! What a beautiful build! How many paddle boards had you built prior to constucting this one? This seemed not to be your first try.
@Aaron.deRuiter
@Aaron.deRuiter 13 дней назад
Thanks mate! This is the 4th board I’ve designed and built. You can find my designs at www.vintageboardco.com.au.
@bercas5155
@bercas5155 9 месяцев назад
Woooow🎉🎉🎉
@user-xe4zy8kx6y
@user-xe4zy8kx6y Год назад
Класс! Круто!
@user-vj2vm9bi2g
@user-vj2vm9bi2g Месяц назад
привет. круто! предложение сделать два слоя тонкого стекла. и класть его уже пропитанным. или под вакуум. отличная работа! собакен доволен больше всех)))
@leemelbourne3297
@leemelbourne3297 Год назад
Looks great. Do the internal frames need to be waterproofed in any way?
@Aaron.deRuiter
@Aaron.deRuiter Год назад
Thanks mate. This is the third board I've built, none of them have any waterproofing on the inside and they're all still solid... So I guess not 🤙🤙 Not sealing the inside saves around 200g of extra weight!
@prosupoficial5595
@prosupoficial5595 Год назад
Vou tentar fazer uma assim com mais performance
@Aaron.deRuiter
@Aaron.deRuiter Год назад
Good luck! Here’s the plans mate www.vintageboardco.com.au/collections/cutwater-12-5-plywood-paddle-board
@alanpatricio8562
@alanpatricio8562 Год назад
Seu trabalho é excelente, só falta dar atenção aos produtos anunciados, pois adquiri um projeto, já paguei e até agora não recebi o produto nem ao menos em PDF, Lamentável.
@robvangelderen2359
@robvangelderen2359 7 месяцев назад
A question the inside was printed but you sawed the outside hull what do you get if an order a kit with this one you’re building now?
@JaeCutamora
@JaeCutamora 3 месяца назад
Any coming discount for the plan?,
@1N2345
@1N2345 2 месяца назад
Truly beautiful. 6:22 What is this box for? Weight distribution?
@Aaron.deRuiter
@Aaron.deRuiter 2 месяца назад
Thanks! The box is actually the handle.
@alexandermoraes1454
@alexandermoraes1454 Год назад
Aloha!falo do Brasil, parabéns pelo trabalho,gostaria de construir uma também, como consigo os planos de construção, obrigado e boas remadas!
@Aaron.deRuiter
@Aaron.deRuiter Год назад
G’day! Jump onto our website and order some instant download plans. www.vintageboardco.com.au
@paulatoribio8520
@paulatoribio8520 Год назад
Felicidades muy hermoso donde puedo adquirir los planos
@Aaron.deRuiter
@Aaron.deRuiter Год назад
Thanks Paula, plans are here www.vintageboardco.com.au/products/cutwater-12-5-classic-wooden-paddleboard
@bryang8266
@bryang8266 Год назад
What great videos you produce Aaron! I'm thinking of building two Cutwater SUPs for my son and his partner, buying two of your pre-cut frame kits. Whilst the 12.5 would be OK for him (5ft 10ins and weighs about 75 to 80 kgs) I was wondering about reducing the length for her to around 11ft (5ft 6ins and weighs only about 50kgs). Could I simply shorten the board by taking out the centre (largest) frame and 9 ins of decking /side rail either side of the largest frame. Also I was wondering about strip planking the top deck in 4mm Western Red Cedar and Paulowina to add some striping features. Any thoughts appreciated on both queries.
@Aaron.deRuiter
@Aaron.deRuiter Год назад
G’day Bryan, thanks mate! I appreciate you watching the videos and wanting to build a couple of my SUPs. To be honest you’re better off building two of the same size boards. My daughter who’s 9 (around 25-30kg) can carry and paddle the Cutwater 12.5 no problems. She even takes our two dogs with her! 😀 Because the Cutwater is lightweight it is easy for just about anyone to use it plus you’ll appreciate making two of the same type at the same time as you can use the first set of hull panels as templates for the 2nd one. Stripping the decks with paulownia or cedar is definitely doable and would make a great looking board! Let me know if you have any more questions mate. Cheers, Aaron
@bryang8266
@bryang8266 Год назад
@@Aaron.deRuiter Hi Aaron Thanks for the response. I think that would be the way to go. I've tracked down some Marine Grade Plywood here in Perth WA at ~$70 per 8ft x 4ft sheet but the minimum thickness is 4mm. This will increase the weight a bit as you seem to use 3mm but I've also sourced some sheets of veneer at 0.6mm thick in WRC/Sycamore/Birch/Spotted Gum etc in 12ft x 3ft sheets that I can glue on the top surface to create a nice "faux" strip planked look before the glass application. Do you think that will work? Also not clear from you video but I assume the wire stitchings are removed once the epoxy filleting has hardened and the holes filled in afterwards.
@Aaron.deRuiter
@Aaron.deRuiter Год назад
You could get away with a lightweight 4mm plywood but if it’s more than 6kg a sheet it’ll make a heavy board. I often use the 3mm ply from Bunnings which works well. The copper wires don’t rust so they are trimmed flush with the hull but stay in the board.
@Aaron.deRuiter
@Aaron.deRuiter Год назад
www.bunnings.com.au/2440-x-1220mm-3mm-plywood-pine-premium-bc-grade_p0340267
@bryang8266
@bryang8266 Год назад
@@Aaron.deRuiter That's interesting as according to Bunnings' spec sheet the 3mm ply sheet weight is stated as 7.91kgs! The marine ply 4mm sheet I was looking at weighs 7.1 kgs. Maybe Bunnings has it wrong, which would not surprise me.
@novik7115
@novik7115 3 месяца назад
Миллион 🎉 лайков 😊
@wynandsijben338
@wynandsijben338 Год назад
Do you buy the little ribs that go on the inside separately?
@Aaron.deRuiter
@Aaron.deRuiter Год назад
You can buy a pre cut frame kit for all the internal structure, which saves a bunch of time . Or the board can be built from plans. www.vintageboardco.com.au/products/cutwater-12-5-classic-wooden-paddleboard
@trairasaventuras9920
@trairasaventuras9920 Месяц назад
Muito legal, ela é rápida na água?
@Aaron.deRuiter
@Aaron.deRuiter 13 дней назад
Thanks! Yes, the board paddles really well. It cuts through choppy water with ease!
@trairasaventuras9920
@trairasaventuras9920 12 дней назад
@@Aaron.deRuiter tanks!
@OneWayTraffic
@OneWayTraffic Год назад
Any concern with not epoxy coating the inside in case water gets in? I’m building a wood epoxy boat and everything is coated everywhere. Of course I can’t lift it with one hand.
@Aaron.deRuiter
@Aaron.deRuiter Год назад
I’ve never coated the inside and I’m pretty sure most wooden surfboard builders don’t either.
@user-wu9qp1jt4f
@user-wu9qp1jt4f 6 месяцев назад
Видно делать умеешь зделал во 👍 классно! Тока не весло надо собой брать в центре шест мачту круглую типа черенка от лопыты и парус . Это будет получше чем весло и стоять там долго ненужное зделай себе стульчик деревянный. Уж парень ты мастеровой догадается как сделать.😆😆✌️ А так во за изобретение ставлю лайк и 5 с + ок
@memecoinmafia2732
@memecoinmafia2732 Год назад
what's the advantage of having the raised edge at the front ...or is that just aesthetics ?
@Aaron.deRuiter
@Aaron.deRuiter Год назад
The raised foredeck has a couple of functions, it adds extra buoyancy up forward for punching through choppy water and provides a surface for the drain plug / vent to be installed at the highest point of the board… which allows any trapped air to vent upwards. Plus it adds a pretty aesthetic 😎
@MrAndrewholde
@MrAndrewholde Год назад
Do you put the join for the ply wood there obviously at the joint where it raise which I’m guessing is 8ft Don’t know why I’m asking really I guess it’s obvious
@joegreen9827
@joegreen9827 Год назад
killer
@DreamFlyEcuador
@DreamFlyEcuador 5 месяцев назад
Is there a reasoning behind the fact that the undersides of the ribs are arched?
@Aaron.deRuiter
@Aaron.deRuiter 3 месяца назад
To reduce weight. The curves transfer the load to the hull corner joint stronger than a straight section would.
@DreamFlyEcuador
@DreamFlyEcuador 3 месяца назад
@@Aaron.deRuiter how about the middle section flexing though?
@alexanderoliverio5089
@alexanderoliverio5089 9 месяцев назад
cane wee know what material you use ha
@Aaron.deRuiter
@Aaron.deRuiter 3 месяца назад
3mm okoume marine plywood and around 2.5l of epoxy resin.
@user-kr9fv9kw3c
@user-kr9fv9kw3c 10 месяцев назад
how to have those size and dimension, I wanna try :D
@Aaron.deRuiter
@Aaron.deRuiter 3 месяца назад
Our plans are instant download from our website www.vintageboardco.com.au.
@danieljesuslagosb6148
@danieljesuslagosb6148 Год назад
The plywood you use, what wood is it?
@Aaron.deRuiter
@Aaron.deRuiter Год назад
Hi Daniel, for this board I used lightweight okoume marine plywood.
@petergarcia8225
@petergarcia8225 Год назад
Just quick question mate, what was the hole up front for, is that for water transfer for the board to have weight?
@Aaron.deRuiter
@Aaron.deRuiter Год назад
The hole is for the stainless steel drain plug to vent any build up of internal pressure.
@randysgreatadventures3148
@randysgreatadventures3148 Год назад
How much weight can a board carry?
@Aaron.deRuiter
@Aaron.deRuiter Год назад
Our Cutwater XL paddle board can take up to 130kg which is approximately 290lbs. 🤙
@Kirill19000
@Kirill19000 7 месяцев назад
how much does this sap weigh?
@Aaron.deRuiter
@Aaron.deRuiter 3 месяца назад
Around 12kg all up when finished.
@markgallagher1376
@markgallagher1376 Год назад
How many hours did it take you to build using the frame kit?
@Aaron.deRuiter
@Aaron.deRuiter Год назад
I was filming at the same time which really slows the building down but it should take around 25-30 hours to build from the frame kit. A little longer if building from plans. 🤙
@markgallagher1376
@markgallagher1376 Год назад
@@Aaron.deRuiter thanks, Aaron. The website looks great, by the way.
@Aaron.deRuiter
@Aaron.deRuiter Год назад
Thanks Mark, are you thinking of building a board?
@markgallagher1376
@markgallagher1376 Год назад
@@Aaron.deRuiter yeah I would love to. We are house hunting right now so once we get a house with a garage I can build one.
@Aaron.deRuiter
@Aaron.deRuiter Год назад
Good luck with the house hunting mate
@adamcampbell301
@adamcampbell301 Год назад
How much did this end up weighing?
@Aaron.deRuiter
@Aaron.deRuiter Год назад
Around 11.5kg 👍
@civilengineering4516
@civilengineering4516 9 месяцев назад
plywoodnya tebal berapa mm?
@Aaron.deRuiter
@Aaron.deRuiter 9 месяцев назад
It’s high quality lightweight 3mm marine plywood
@user-xh3hw4xn6d
@user-xh3hw4xn6d 9 месяцев назад
How much does it weigh?
@Aaron.deRuiter
@Aaron.deRuiter 3 месяца назад
Around 12kg all up when finished.
@FranklinBryan
@FranklinBryan 5 месяцев назад
Does she sail?
@Aaron.deRuiter
@Aaron.deRuiter 3 месяца назад
haha not this one! I'm building a 20ft sailing cat at the moment!
@samloo8529
@samloo8529 Год назад
I wouldn't want to use a work of art!
@cybitner6159
@cybitner6159 10 месяцев назад
You put in a plug but never sealed the inside, isn't that going to in the long run destroy the paddleboard? Other than that it looks incredible and I'd feel like the king of the lake on one of these
@Aaron.deRuiter
@Aaron.deRuiter 10 месяцев назад
The plug is mostly to act as a relief valve to get rid of the built up air pressure. Every time I go for a paddle I close the plug then leave it open when not it use. No water actually gets inside. Thanks for watching mate and yep it’s a great board to paddle!
@edwardsnowdon9586
@edwardsnowdon9586 Год назад
You should be building this with the major grain of the plywood run across the hull.The stiffness and impact resistance will be greatly increased. You should not have to glass all the deck if you did it correctly. Very DIY to run the ply length-ways. Also the interior needs to be epoxy coated; It wont last very long. My plywood windsurfer is over 30 years old and would be much lighter than your build.
@Aaron.deRuiter
@Aaron.deRuiter Год назад
Thanks champ, how many kits and plans have you sold??
@Notkyle388
@Notkyle388 Год назад
@@Aaron.deRuiter lmao 😂
@Toto-en8df
@Toto-en8df Год назад
Very nice! I assume you are using epoxy resin? Do yourself a favour and wear al least gloves! Once your body developed a epoxy allergy, your can not get rid of it anymore, and the question is not if you become allergic, then only question is when! And when you are grindimng wear a mask, there are enough availible right now. 🙂
@heitorq7795
@heitorq7795 Год назад
Eliminate the music, please.
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