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How to change fork seals in traditional (right way up) motorcycle forks 

Superbike Surgery Ltd
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In this episode we give you an idea of what's involved in changing the fork seals on your motorcycle, we used an early CBR 600F as the demonstration bike.
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28 сен 2024

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Комментарии : 341   
@ComputerGeekOnTwoWheels
@ComputerGeekOnTwoWheels Год назад
Absolutely the best video on servicing forks completely. Thank you.
@stuartmeadows2040
@stuartmeadows2040 3 года назад
Best bike maintenance video I've watched. Good humour and very informative and in depth explanation on air gaps. Subscribed. Keep up the good work.
@raywise
@raywise 11 лет назад
Fantastic "how to" James. I've always been a bit scared to tackle my FJ1200 forks, even reading the manual still left me unsure. After watching your video, everything is crystal clear now, great job.!
@BorderlineAlaska
@BorderlineAlaska 8 лет назад
First time doing fork seals and we watched your video, it helped a lot! Thanks dude!
@andrewmackay1231
@andrewmackay1231 5 лет назад
A brilliant video, never did fork seals till today and it really helped...I would only add one comment though (and it mau or may not be bike specific, i am not a mechanic so cannot say for sure), but I spent over an hour trying to remove the "cup" that the bottom of the for internal sits into, could not get it out for love nor money...it came loose but would not drop out...so I gave up and used a rod to push it back in, I had no issues at all to get the fork back together again even leaving it in (it took me 10 seconds to locate the internal into the cup)...It was so quick infant that I didn't even bother trying to get it out of the second fork and took less than 40 minutes for me to remove it, do what you showed in the video and put it back on the bike, and this was the first time I have ever tried doing forks on any bike.
@stansburygreg
@stansburygreg 2 месяца назад
Excellent and entertaining. I just got a 1991 NSR250 which has a blown seal and it shares the same fork as a CBR600. This is invaluable to me. Thank you!
@thakiid1013
@thakiid1013 9 лет назад
great video..i like how you are methodical and clean and take your time...cheers from America!
@micko1404
@micko1404 5 лет назад
awesome video mate, easily the best fork seal replacement vid. I'm about to replace the fork seals on my FZR 1000 1990, just need to polish the pitting and corrosion off the stanchions as the corrosion chewed out the seals
@andrewcaley2069
@andrewcaley2069 5 лет назад
Clear and concise very informative and well filmed.
@drmurda
@drmurda 8 лет назад
First time viewing channel. Love this. I have 2010 ZX10r, it's different, but I understand the concept after watching this vid. Thanks bud.
@conwayniall
@conwayniall 9 лет назад
Best walk-through video out there! I rebuilt forks today for the first time, new stanchions, springs etc and this video made it a walk in the park. Thanks a lot Jim, saved me a few quid :)
@jairomisael4186
@jairomisael4186 3 года назад
you prolly dont give a damn but does any of you know a way to get back into an instagram account?? I stupidly forgot my password. I would appreciate any tricks you can offer me
@tyjay2602
@tyjay2602 3 года назад
@Jairo Misael Instablaster ;)
@jairomisael4186
@jairomisael4186 3 года назад
@Ty Jay i really appreciate your reply. I got to the site on google and Im in the hacking process now. Looks like it's gonna take quite some time so I will get back to you later with my results.
@mavrik11964
@mavrik11964 10 лет назад
Very informative video albeit I refuse to spend a ridiculous amount of money on a seal driver kit and fluid level devise. You can adapt pp waste pipe to make your own driver & rigid plastic tubing of suitable small bore size with a syringe for determining the fluid level.
@callumtoye20
@callumtoye20 4 года назад
Ebay...£15 quid
@suddendilemma5137
@suddendilemma5137 Месяц назад
I have referenced this twice now. This is the best info out there. Cheers 🍻 for sharing your skills of the trade.
@SuperbikeSurgeryTV
@SuperbikeSurgeryTV 18 дней назад
You are a legend, thank you so much 👍 🙏
@warsok2151
@warsok2151 4 года назад
I strongly approve this video is showing a lot of detail step by step, . Thank you so much
@MrConcordskiy
@MrConcordskiy 8 лет назад
James Wright-Roberts you are the top tip
@m.doring3045
@m.doring3045 6 лет назад
Tanks, you helped ME out very much. I just was not ready for the preload in my fork. So stuff started flying!
@g41thomas
@g41thomas 10 лет назад
This mate is a PRO!!!! good JOB nice video....TNX
@V6john1
@V6john1 7 лет назад
Superb instruction technique, helped greatly with a first time job.
@terrywootton8882
@terrywootton8882 7 лет назад
Top tip. Support the calipers to take the strain off the brake hoses.
@Ark1j
@Ark1j 8 лет назад
Top shelf How-to, J.w.R. Watching this was invaluable on my first fork set tear down & reseal. ('98 Husq CR125) Many thanks!
@tonywhelan5343
@tonywhelan5343 6 лет назад
was thinking of doing my fork seals myself, thank god I didn't costing me £120 for a garage to do them, wouldn't have the confidence to try myself. great video
@chrismellott8448
@chrismellott8448 10 лет назад
fantastic! Not to a di@c but the britts to be very calming... so a serious repair like this makes me feel super comfy. i dig doing things myself but alot of mechanics are gruff and hard to approach. let alone ask a simple question to. even though us DIY'ers want to do the jobs they really dont want to do. Sorry a bit off topic... Your fantastic and informative and i will for sure watch many more of your tutorials.
@dabprod
@dabprod 7 лет назад
Very informative video. I have a lot to learn before I pull my forks.
@mad4diesel
@mad4diesel 10 лет назад
Thank you Ben this was excellent for me being new to bikes, learned heep's about my leaking seals...
@radiotek4023
@radiotek4023 10 лет назад
Thankyou for the concise instruction video it was very helpful in replacing the seals in my xjr. I learned alot but was concerned as one of my damper units would not bleed up and out the rod?
@jegant8216
@jegant8216 11 лет назад
Excellent Video, I had my bike fork seal broken, I took it to a garage for a quote, and they asked for £150, I though it might be a difficult job. But after seeing your video, I am going to change the seal my self. Many thanks for the video, I would like to see some more like these from you. Great job!.
@vazza7504
@vazza7504 4 года назад
Brilliant video, about to do seals on Honda cbr1000 1990 something vintage. This vid has refreshed my memory, been a while since I did my zzr1100 c1, (had those hard chromed) great step by step instructions. Thanks, vinny. :-)
@christopherhereford1803
@christopherhereford1803 6 лет назад
Great job James! You're a great teacher. I've learnt alot today.
@otffin
@otffin 9 лет назад
Mate, super helpful, thanks for posting. Will give it a shot on Saturday!
@cbx750frider
@cbx750frider Месяц назад
I've done seals in loads of bikes,never an issue until a varadero 125 that I have,they never last more than 500 miles,stanchions are mint and I honestly have not a clue why these always leak after a few hundred miles
@fairbleidnainfaivfor8569
@fairbleidnainfaivfor8569 3 года назад
Hello, I have a similar motorcycle and I want to change the oil and seal, your video has helped me a lot, only that I am missing a tool, the orange bar, with a thread at one end, with which you pump up-down. Could you tell me where and how to get it, I can't find it here. Greetings from Motril, Spain, and congratulations on the video.
@sonoma314
@sonoma314 6 лет назад
proper torque on the axle nut and axle pinch bolts, also the triple clamp pinch bolts, important.
@dimis719
@dimis719 9 лет назад
How about a cbr 400 rr (nc 23) fork seal replacement?wish we had bike doctors like you in Greece..very clean and nice, profecional work there..
@churst211
@churst211 8 лет назад
Very informative! And entertaining. You guys are hilarious.
@fabianjoule
@fabianjoule 9 лет назад
definitely best video i've seen ,,, good job guys
@lister401
@lister401 10 лет назад
So in workshop manuals, myself and others have come to the conclusion that some instruction methods parts are wrong.so my question is.with these graduating springs, what way should they go and why,My manual says small end up,I see you installed the spring small end down.any reason for the difference.Thanks Colin
@pogacsa29
@pogacsa29 8 лет назад
Professional work, thanks for sharing! Helps me a lot!
@JloJrock420
@JloJrock420 10 лет назад
You sir are a gentleman and a scholar! Thank you for this very informative video, i am definitely subscribing to your channel, keep up the good work!!! Would you recommend investing in a Seal Driver?
@DR3DaMan
@DR3DaMan 6 лет назад
What kind of seal driver do you use?
@MarkFricker
@MarkFricker 2 года назад
Great video thanks, I just tried to buy a damper rod holder/bleed tool from your website but it seems unable to process my payment?
@TopMaphis
@TopMaphis 10 лет назад
Benji is hilarious... :D
@Rob-hx6on
@Rob-hx6on 8 лет назад
No fork handles? good vid mate, I might have to do mine soon, thanks
@mobiledetail4you
@mobiledetail4you 8 лет назад
Another great video. Thanks for the high quality. Were two sets of bush replaced or just one of two you mentioned when disassembling? Thanks!
@Metaalgitarre
@Metaalgitarre 9 лет назад
You explain how to turn first and then adjust the preload screw at the top of the fork. Now when i look at my own bike ( also CBR600F make 2001 ) I see that there is also such a screw on the bottom of the fork. Wich can also be turned between S ans H. What do you have to do with this adjustment screw? Remove firs or just leave it or..? I also saw a smal hole at the bottom of the damper rod in the video. Does it have to fit in there perhaps or not? And in what way should this be adjusted?
@officialrapdisup
@officialrapdisup 6 лет назад
Hi mate my fazer 600 has a cup at the bottom but some how keeps getting stuck inside the stantion tube, therefore making it impossible to extend the fork once the damper rod is bolted down, do you know what might be wrong, many thanks the rest of the video has got me to where I need to be thankyou
@azimuth2142
@azimuth2142 5 лет назад
What is the brand of damper rod tool you're using?
@stanleybeech1431
@stanleybeech1431 7 лет назад
Hi great fork Video!!!!!!!!!! I will be doing my 1981 Kawasaki KZ1000 can you tell me how much oil goes in the forks? Thanks for your help
@thecyborg6718
@thecyborg6718 Год назад
What's the purpose of the bottom forks bolt?
@AlexM-600rr
@AlexM-600rr 8 лет назад
good video...could you suggest me any links where I can find that equipment?thanks
@600kgixxer
@600kgixxer 2 года назад
Hi again, does the outer bush fit over the lower bush i.e. is it meant to slide over it?. I've managed to take out the seal today, however, was a pain and I had to use some heat also, when I was bashing the stanchion to get the seal out the stanchion kept getting caught and I had to use a mallet to push it back and try again, when everything came out I discovered the inner bush was getting caught on the inside of the outer bush and it's stripped some of the coating. Not sure if they're meant to slide over each and the coating is residue build up over the years? Kindly advice and much appreciated..
@SuzukiSradCorona
@SuzukiSradCorona 11 лет назад
Can you tell me how can i correct scratched fork seals, please. I have got scratched mine when i was trying to unscrew front fender. P.S I want to apologize if a made some mistakes spelling the words or something else.
@markhealy2150
@markhealy2150 8 лет назад
bloody brilliant and very funny...well done
@bernzt120
@bernzt120 9 лет назад
Is that a converted van you are working from
@karissalowe1018
@karissalowe1018 8 лет назад
is this the same process for a sv650s Suzuki?
@dannyrose1526
@dannyrose1526 10 лет назад
Is this what they do on a fork rebuild or just to change the seals? At what mileage do you recommend a fork rebuild im on 19k on my fz6 yamaha
@gregmaans7757
@gregmaans7757 7 лет назад
I am in the process of rebuilding the same forks off of a cbr600f3, Using the upper fork tube as a hammer did not work for me, the bushings in the lower got jammed right below where the seal seats. also the upper is now stuck and i dont know what to do, pleaaaase help!
@miguelatambucho748
@miguelatambucho748 9 лет назад
Thanks. I know how to do it well in my old GL 500.
@ADFILTERS
@ADFILTERS 8 лет назад
Is the same forks as the tdm 4tx?
@nemaproducts
@nemaproducts 8 лет назад
brilliant !!!!. made it look so easy...
@iaguayo1981
@iaguayo1981 9 лет назад
Nice video, can you make a similar video but with more updated forks? Like gpsuspension or k tech brands!
@Icem4n84
@Icem4n84 7 лет назад
Great video, thanks. I need a bit of advice though. Once I've tighted up my damper bolt at the bottom of the fork, the fork remains compressed and I can no longer pull it up. Any idea why? Thanks in advance for any help! Steve
@Icem4n84
@Icem4n84 7 лет назад
Just a Bandit 600 K3 so fairly straight forward. But as soon as I start tightening the damper bolt, the tube just won't fully extend.
@Icem4n84
@Icem4n84 7 лет назад
It all slides fine until that damper bolt goes in. I found someone else with the same issue in the link below, he dremeled his, which I am not a fan of doing. There is a plastic white piece which seems to be acting as the damper cylinder seat. But that is flush to the bottom of the fork so I thought it was meant to be there, looks like that piece is what is clamping the while thing down... katriders.com
@spector73
@spector73 9 лет назад
thanks for the video extreamly helpful
@tomjarmolik4229
@tomjarmolik4229 10 лет назад
thanks mate, now i'm ready to change in my hornet, pozytywnie
@BAHRAMCR
@BAHRAMCR 7 лет назад
The tool you showed, does it work for any bike ? For example the HONDA VFR, and can you tell me the price and the manufacturer? thank you much.
@hollisace79
@hollisace79 7 лет назад
ROB NAVAEI I have a VFR as well. im trying to find out the same answer.
@BAHRAMCR
@BAHRAMCR 7 лет назад
I replaced my fork seal on my 2001 VFR800 and did not need that tool. I used the tape method to drive the seal and it worked fine. I guess if you do this on a regular basis as a profession, it is nice to have the tools but I did not need it.
@jshrrh87
@jshrrh87 9 лет назад
Very helpful. Thanks!
@TheWhisky81
@TheWhisky81 4 года назад
Hi James, am in the middle of changing the oil on my usd forks, my haynes manual says set the air gap with with the spring out and fork fully compressd, should I be settingthe gap to the inside or outside tube?? The illustration in manual it looks like he's going off the outside tube? Many thanks john.
@SuperbikeSurgeryTV
@SuperbikeSurgeryTV 4 года назад
Air gap is always set from the uppermost part of the fork. (the outside in your case)
@TheWhisky81
@TheWhisky81 4 года назад
@@SuperbikeSurgeryTV 👍👍
@sheilabond3716
@sheilabond3716 4 года назад
Brilliant vid! Thank You
@rickyramirez9320
@rickyramirez9320 5 лет назад
Great video mate..
@eskeskeskeres
@eskeskeskeres 10 лет назад
Great video, thank you!
@toxicgunzandgamez465
@toxicgunzandgamez465 4 года назад
Is it roughly the same process for a 250?
@SuperbikeSurgeryTV
@SuperbikeSurgeryTV 4 года назад
250 what? Really depends on the model.
@strawbs63
@strawbs63 11 лет назад
great vid learnt a lot
@chatgogo
@chatgogo 3 года назад
Thank you
@malcolmlittlewood4135
@malcolmlittlewood4135 9 лет назад
i missed the part where you put the oil seal with the lip faceing down hyd would push oil past the seal!!
@buddhudd1054
@buddhudd1054 10 лет назад
Excellent Vid. I subbed!
@ReCheck_WotTheFluck
@ReCheck_WotTheFluck 2 месяца назад
Lucky your not on a bonus system in a dealership. Would get a bonus doing it like that. Even tho it is the correct way. Corners need to be cut.Don't even take them apart, screwdriver works fine, dust seal covers most of the damage if any happens. clean with brake cleaner fill with correct amount. If it's a few ml out who's going to notice. That's just what I heard gets done in dealerships. How would I know. lol
@ianlawrie919
@ianlawrie919 6 лет назад
First time viewer, abfab vid, shall watch more!
@SwagA52298
@SwagA52298 6 лет назад
wow, this job is easier then i thought, and to think i was about to pay someone 300 to do this job.
@emmanuelmata
@emmanuelmata 6 лет назад
awesome video!, do you have one on inverted forks? i subscribed by the way
@emmanuelmata
@emmanuelmata 6 лет назад
James Wright-Roberts Thank You for this video, literally the best how to for forks I’ve found. I actually can’t believe you don’t have more subscribers. Thanks again and I’ll be keeping an eye out for the inverted fork video. I’m doing a 04 Yamaha r6 forks tomorrow, it’s my brothers bike but I have a 08cbr600rr that has the inverted forks and all the videos I’ve found here on RU-vid are no where near has clear as you are. Thanks again
@questionforensics2257
@questionforensics2257 8 лет назад
Very very good, thank you :-)
@radekczajka2969
@radekczajka2969 9 лет назад
Thanks!
@krazyazzredneck8313
@krazyazzredneck8313 9 лет назад
great video
@alvarosilvasuzuki
@alvarosilvasuzuki 11 лет назад
I learn a lot, thanks to you, you are a prof, now Im ready to work in my GSXR 1100 MOD 92, just I need a special tools, is the best forks video. I have carbs video in youtube, please watch it
@erlingweiseth2774
@erlingweiseth2774 9 лет назад
Great video! Thanks..;)
@krayzieegg7294
@krayzieegg7294 5 лет назад
I love this guy hahaha
@mxmax7243
@mxmax7243 8 лет назад
tq broo..nice video.... i like
@Arijit_VU3ICT
@Arijit_VU3ICT 5 лет назад
Very good..
@fairbleidnainfaivfor8569
@fairbleidnainfaivfor8569 3 года назад
The one that appears in the photo is 954, I also have it.
@eduardomoreira2519
@eduardomoreira2519 8 лет назад
gostei ótimo video
@jdh1812
@jdh1812 10 лет назад
Great job on the video! Very professional with a little humor thrown in!
@marvinechegoyen1405
@marvinechegoyen1405 8 лет назад
Thank you
@nikwachter6427
@nikwachter6427 9 лет назад
Absolutely fantastic video! Wonderful descriptions, easy to understand and great camera work.
@JoeEngineersThings
@JoeEngineersThings 10 лет назад
Really a fantastic video, and a gift for those of us who want to learn to do things right. Very professional, informative, and fun. Thank you.
@TheMATTYB1234
@TheMATTYB1234 9 лет назад
If Carlsberg did "How To" videos - it would be this one!
@Nordmore68
@Nordmore68 8 лет назад
A really, really good and informative video! :) And with a little warm English humour here and there. ;) In great contrast to many videos here where amateurs try to speak and work at the same time... :D
@stevebenton1543
@stevebenton1543 7 лет назад
What a fantastically detailed video that helped me to change the fork seals on my 1988 GSXR 750. A big thank you to both of you, you make a good team. Benjy is a very astute cameraman and adds a touch of great humour.
@vioxyde
@vioxyde 7 лет назад
Thank you a lot for this video James. I own an old CBR600F (same as you worked on in the video, except the 95 model) and your instructions and tips were amazingly helpful. You're doing a fantastic job!
@zanehopefz6hundred761
@zanehopefz6hundred761 7 лет назад
Is this the same way on my Yamaha FZ6?
@jimm190
@jimm190 3 года назад
Very helpful video, were else could you get a professional to show you their trade, not my motorcycle shop that's for sure.
@houndsmanone4563
@houndsmanone4563 Год назад
The camera man almost forgot that he learned to "always wash off his pole in petrol before putting it in". First time I've ever seen this channel. Excellent video and funny too.👍🏽🤠 8/17/23
@peterschildwacht8782
@peterschildwacht8782 6 лет назад
Thank you very much for this video. Yesterdag I've changed the seals. Without your video I don't know if I was able to do it. Especially yor toptricks were very helpfull.
@vettkid
@vettkid 6 лет назад
I have to thank you as an Honda automotive technician I’m recently rebuilding a track day bike a ZX6R and did the fork seals being a technician wasn’t worried about doing them as I believe everything is just nuts and bolts however your video showed me a few really cool tricks that made the job simply a breeze thank you and keep up the great work I look forward to watching many more of your videos
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