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How to install forklift battery cables 

Korcregus
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Detailed, step-by-step video on how to replace the positive and negative cables on a forklift battery and how to crimp on new tips. The video contains the process of welding with lead... on a lead acid battery... that produces hydrogen when charged and used!
Please be careful and know what you're doing before to try this. You can and will get hurt!
Some people call it welding a forklift battery or welding forklift battery cables. Whatever it is, this video shows you my way of doing it. I am very good at welding a forklift battery whether it's cables or innercell connectors. I'm not good at teaching best safety practices so please use common sense and do what you feel comfortable and safe doing.
The battery size in the video is 18-125-15.
The cable size is 2/0.
The tips are 2/0, 350 amp.
My torch tip size is 00.
The crimpers are hexagonal. I don't recommend the swedge type.
Leave a question or a comment.
Thanks!
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21 авг 2024

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Комментарии : 24   
@MikeLittlefield
@MikeLittlefield 4 месяца назад
Removing the old cables would be good tutorial as well. Thanks.
@Korcregus
@Korcregus 6 лет назад
Congratulations on having an opinion. Here in Indiana, this is how all of the battery companies practice these techniques. You are more than welcome to practice any safe procedures according to your beliefs and local codes and regulations.
@laphan5457
@laphan5457 6 лет назад
xenangdoosan.com/
@darinmarek100
@darinmarek100 Год назад
Very likable guy doing an excellent demonstration. A+
@bengrogan9710
@bengrogan9710 3 года назад
Thankyou for this video, it gave me the last pieces of info needed to help renew an old forklift for 1 final job
@madjackgamingandfitness498
@madjackgamingandfitness498 Год назад
Good video. Not a lot of industrial videos out there to learn from. These things go through so much abuse in warehouses
@Pudoyan
@Pudoyan 7 лет назад
You should always fit the DC plug BEFORE connecting the battery cables to the battery...
@Korcregus
@Korcregus 7 лет назад
Why?
@Pudoyan
@Pudoyan 7 лет назад
Korcregus When the DC plug is fitted to the cables, the contacts are protected and there is no chance of a short circuit. If you fit the cables to the battery THEN fit the plug, you run the risk of the cables touching and short circuiting the battery.
@Korcregus
@Korcregus 7 лет назад
Daniel Pudner In 8 years I've blown up batteries by trying new things and negligence but never have I shorted the ends of the cables together while installing new cables. When I have shorted the 2 cables together, it wasn't that big of a deal. This method produces the best looking and best functioning end result I've found. To each their own I suppose.
@mikelowe5096
@mikelowe5096 6 лет назад
Daniel is absolutely correct. I've got 20 plus years of doing this and I can assure you that by shorting the contacts, you can do some serious damage to the battery.
@laphan5457
@laphan5457 6 лет назад
xenanghanquocchinhhang.com/
@sivarajan6542
@sivarajan6542 5 лет назад
Super
@MattheuD
@MattheuD 4 года назад
I have a tech wanting to pick up the crimpers your using in this video. Can you give me more info on them?
@Korcregus
@Korcregus 4 года назад
The place I got them is called www.powrparts.com However I just looked on the site to find a link for you and I couldn't find them. I'll do a little research and get back to you.
@MattheuD
@MattheuD 4 года назад
@@Korcregus alright man thanks!
@Korcregus
@Korcregus 4 года назад
Sorry for taking so long. I finally found similar crimpers to the ones I use. powrparts.com/products/quickcrimp-hex-crimper?_pos=1&_sid=420291f7b&_ss=r
@vishuvishu7394
@vishuvishu7394 3 года назад
Only charging cable rate?????
@fawesh1932
@fawesh1932 3 года назад
What is the wire Gauge ?
@Korcregus
@Korcregus 3 года назад
These are cobra cable 2/0 we used to get from www.powrparts.com They got them from quick cable. They have since changed their cables to royal excelene which have slightly smaller amounts of copper in their cables. I now use 3/0 where I used to use 2/0 because the royal excelene are smaller and I had some connectors melt.
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