How to Make a 172 Inch Projector Screen from 2x4s

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Today we’re gonna be showing you all how we built this absolutely massive projector screen for our home theater in our basement. We have made another screen video before (that one was 140") but this one shoes the challenges of building at an even larger scale. The entire process was a big learning experience for us and we’ve got lots of tips that we can pass.
Previous Projector Screen Video (Better For Limited Tools) - • DIY How to Make a Fixe...
Tools Used in Project:
• Drill and Drill Bits
• Miter Saw
• Table Saw
• Dado Stack
• Planer/Jointer Machine (Very Optional)
• Router & Router Table
• 1/8" Roundover Bit
• 1/4" Roundover Bit
• Wood Glue
• Clamps
• Combination Square
• Large Square
• Pocket Hole Jig
• Staple Gun
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Music | Sweet by Declan DP & KODOMOi
Watch: • Declan DP & KODOMOi -...
Watch: • Declan DP & KODOMOi - ...
License: license.declandp.info
Download/Stream: decdp.co.uk/rUfCwd
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Carl's Cloth Link - Range of Sizes: bit.ly/2Q3GXsw
Yandood Cloth Link - Smaller Size (Affiliate): amzn.to/2PBoseZ
Yandood Tape Link - Smaller Size (Affiliate): amzn.to/3aInLb9
Time Stamps:
0:00 Intro
0:53 Preparing 2x4s
2:24 Half-Laps
3:23 More Wood Prep
4:09 Glueing Half-Laps
4:41 French Cleat
5:10 Frame Assembly
7:09 Screen Stretching
9:31 Material Comparisons
10:07 Felt Tape Border
10:48 Final Product/Outro
If you enjoyed the video, make sure to subscribe and hit the bell so you stay up to date with the channel. Thanks!

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Опубликовано:

14 июн 2024

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Комментарии : 54

@Clint3571 2 года назад

You should look into acoustic treatments in your room. I can tell that it has a lot of echoes from the video.

@sridharkatkam1852 2 года назад

Awesome build….. love to do one soon

@can5projects563 Год назад

That Looks totally Awesome well done.

@shamsarora 2 года назад

Good skills from Dad 🙏

@carloscrespo3537 3 года назад

Thank you! love that you were very descriptive.

@DadandSonDIY 3 года назад

Glad it was helpful!

@iqs08 2 года назад

That's really nicely done 10/10

@DadandSonDIY 2 года назад

Thanks!

@mfkhometheater7742 Год назад

Great job! I built the screen for my first HT back in 2008 and it went pretty well but I ended up just buying a screen for my current build. I had purchased material from Carl's Place but when I unrolled it, it had a mammatus cloud look to large areas of the center. This would not come out by ironing or using a hair dryer so the material was useless. Because it had been several months since I purchased it, Carl's would not replace it. I ended up buying a Stewart screen and in discussions with them, they believed Carl's was correct and that leaving it rolled up too long was the cause. Because of this, when the Stewart screen arrived, I took time off work to get it unrolled, assembled, and installed the day it arrived. It was quite a bit more expensive than a DIY screen but it does look good and was easy to assemble and install.

@vmanshooting Год назад

this was awesome. i learned a fair amount

@anuparmeswaran3737 3 года назад

Well done 👍

@DadandSonDIY 3 года назад

Thanks!

@kman9387 2 года назад

Wicked awesome woodworking 👌🤘👍👏

@DadandSonDIY 2 года назад

Thanks K Man!

@SantoValentino Год назад

Fun! Good job

@campayette962 2 года назад

this is great. good job

@DadandSonDIY 2 года назад

Thanks Cam!

@mijukalathil 2 года назад

Nice👍🏻

@DadandSonDIY 2 года назад

Thanks, Miju

@wilywoo9717 3 года назад

What projector did you use? What sound system have you tried?

@dbmusicproductions9181 Год назад

Did you at any time consider using screen paint for your wall rather than creating the frame and using the screen material? I've seen some who do that and still use the felt tape for the edges.

@ringringlord 3 года назад

I haven't started mine yet... but its close to 189 diagonal (but mine is a 2.35:1 ratio carls material & not 16:9) and I was really wondering whether i can use a 2x4. but you guys proved the idea of using 2x4 is worth the try and gonna work for sure. I was soo worried abt the wood joints (you guys achieved by simple lap joint). hmm.. appreciate if you folks can share the granular details personally.... stupendous..

@DadandSonDIY 3 года назад

2x4s should definitely still work for that size. Most of the details were covered in the video. To make sure the screen is flat, you'll probably also want to mill all your boards as we did, or purchase some nicer wood (2x4s really suck right now, at least in our area). Also, if we were to do the project over again, we might choose to use entirely half-lap joints instead of pocket holes for the corners, as those joints introduced some flex, but once the screen is hung it's really not an issue. Thanks for watching!

@watching..........6494 Год назад

Nice video how would this be done with an aluminum frame

@fportelacala Год назад

Hi, what projector did you use for your screen ?. I’m looking for a projector that can fill a screen of that size.

@timothyzhu1998 2 года назад

Do you need to have the felt tape, or is it just to make the screen look more professional? Just wondering because I am planning on making a projector screen. Thank you!

@DadandSonDIY 2 года назад

The felt tape helps make the screen look more professional, but more importantly, it provides a black border for your projection to spill onto slightly, leaving a little room for error while aligning your projection onto the screen.

@AlexGower 7 месяцев назад

hows the screen holding up?

@rolturbo 2 года назад

Excelente video que fantástica la pantalla. Una pregunta , la proyección de cuadricula verde de donde la obtuviste ??

@DadandSonDIY 2 года назад

The green grid projection was built into our projector, but projecting any image would work the same.

@rolturbo 2 года назад

@@DadandSonDIY Gracias por contestar .Como puedo hacer para incorporarlo a mi proyector ??

@DadandSonDIY 2 года назад

@@rolturbo If you want a grid specifically, just look up "projector grid image" on google and project it onto your screen. Or you could play a movie, to see where you are projecting.

@bushrafalamarzi3513 Год назад

What is the best screen material for epson 2040

@Kickinitwithd18 2 года назад

How far is your seating distance from the screen?

@joeselzer850 2 года назад

wish u could make one for a 300 inch screen i was thinking of use 3 x 3 beams or 4x4 bean this would be for out side use this would never fit in the house and not sure if i will make it with lags or hang it on the garage

@DadandSonDIY 2 года назад

The process is the same, but WOW that's a huge sceen.

@DavidWinder-kc4yz 27 дней назад

👍🏾

@KayJay940 Год назад

How did you do the black border tape. I have my frame made and its near perfect flat and is perfect square. Gained like 2 levels of woodworking. But I am puzzeled on how to do tape dead on straight as someone who cant draw a straight line. I am aiming for 1in border could live with 2. Need ideas please 🙏

@KayJay940 Год назад

And yes i seen that part in video but frankly you made it look way easier than I thinki t is.

@DadandSonDIY Год назад

It’s actually not too hand, you can easily peel and readjust as needed. They way I found it easier is to do in 16-18” long increment and eyeball it from the edge.

@riley19811 7 месяцев назад

Can you post your cut dimensions? For a 172” diagonal screen what was your height and width? How big was your bezel?

@schr4nz 4 месяца назад

172" diagonal can be calculated, the most general ratio for widescreen viewing is 16:9. If you know Pythagoras' theorem you know that the triangle is 3,4,5, or in this case 9 (3^2), 16 (4^2), 25 (5^2). Easiest way is take 172, divide it by 5, times it by 4, that's the length. For the height, take 172, divide by 5, times by 3 and you get your rough dimensions for the screen

@SagarThapaofficial 3 года назад

Could you link the products in the description, please?

@DadandSonDIY 3 года назад

Both links for the screen cloths are in the description already. Are you talking about something else?

@traviscrawford3378 2 года назад

How tall is the ceiling?

@DadandSonDIY 2 года назад

10 feet

@stephaniegray3292 2 года назад

Do yall make these for people ??

@DadandSonDIY 2 года назад

No we don't. The video shows all the steps for you to make your own though!

@bobd1103 2 года назад

still waiting more vids please

@bstraw53 3 года назад

Mines bigger. 186, brah.

@DadandSonDIY 3 года назад

Wow... that's impressive 👀

@NonnofYobiznes Год назад

Now do it without a "planar jointer"... 🙄

@juansanchez5402 3 года назад

Dearest little Wife of my heart! If only I had a letter from you, everything would be all right… Dearest, I have no doubt that I shall get something going here, but it won’t be easy as you and some of our friends think. - It is true, I am known and respected here; but, well - No - let us just see what happens. - In any case, I do prefer to play it safe, that why I would like to conclude this deal with H… because I would get some money into my possession without having to pay any out; all I would have to do then is work, and I shall be only too happy to do that for my little wife.

@DadandSonDIY 3 года назад

Ah a Mozart plagiarist, I see