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How to make a box with wooden hinges only with a table saw 

Stephan Pöhnlein
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All you need to make a box with wood hinges is a table saw and of course a little bit of sanding. But you don't need a drill, a scroll saw, a router, a chisel or a dado stack. In this video I show you how you can make wooden hinges with my super simple single blade box joint jig. • Wie stellt man Fingerz...
If you have any questions please write it in the comment section. I will answer every single one.
If you like this video please give it a thumbs up, if not please give it a thumbs down and let me know whats wrong, in the comment section.
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* MUSIC IN THIS VIDEO*
Britches Full of Stitches. Munster Bank. Bill Sullivan's (The A Polkas)
Artist: Sláinte
Album: Cup of Tea
URL: freemusicarchive.org/music/Sli...
Copyright: Attribution-Share Alike 3.0 United States: creativecommons.org/licenses/b...
Bill Cheathum
Shake That Little Foot
URL: freemusicarchive.org/music/Sha...
Copyright: Attribution-NonCommercial-ShareAlike: creativecommons.org/licenses/b...
Over the Waterfall
Shake That Little Foot
URL: freemusicarchive.org/music/Sha...
Copyright: Attribution-NonCommercial-ShareAlike: creativecommons.org/licenses/b... #DIYJIG #Vorrichtung #selbermachen

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6 апр 2017

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Комментарии : 238   
6 лет назад
If you like the video, I would be very happy if you would share it wherever it makes sense. (blogs,forums, websites). That would really be a great help.😉 Furthermore you can support me in the production of my videos either on Patreon: www.patreon.com/stephanpoehnlein 😊 or directly via Paypal: www.paypal.me/stephanPoe 😊
@johnross278
@johnross278 Год назад
Love the box, love the music, LOVE the height gauge!!! Very nice tool. Very nice box. Well done.
@mirockswoodshop
@mirockswoodshop 7 лет назад
So simple and nice looking. I hate usual metal hinges and necessarily will steal this idea! Thank you Stephan!
7 лет назад
I never thought I will ever say these words: "I am really happy if you steal it!" :)
@mirockswoodshop
@mirockswoodshop 7 лет назад
Heh! I will steal but only with remark about author!)
@duczman76
@duczman76 5 лет назад
you only steal with your internal body cam and to be on the safe side, it's stored on the body's own hard drive.
@leluzz1
@leluzz1 4 года назад
I SEE YOU HAVE A QUALITY INSPECTOR IN THE SHOP. LOL
@tombaker3794
@tombaker3794 7 лет назад
Without any doubt, the best woodworking video I've seen in a long while. Teriffic idea. I'm going to use this technique for the wooden hinge on a gate leg table with a folding leaf and swing out leg. Thanks for sharing.
7 лет назад
Thank you for you comment, Tom!
@hunterdogztc
@hunterdogztc 6 лет назад
I do Stephan. I've used the Incra wooden hinge template for years and it does make beautiful precision hinges. But your technique incorporates the hinge into the very carcass of the box itself. I may change up a few things..........like letting the lid overlap the front a bit to create an easy lift lid. But I will definitely use this method on my next hinged box. FWIW, I will be sure to send the credit your way. Thanks again.
@samuronkanen1307
@samuronkanen1307 2 года назад
I've been turning magic wands and now the young magician asked me to make boxes to them. This looks like a nice desing that I'll try to use.
@artgeminiacle
@artgeminiacle 6 лет назад
Great video, with music to suit inspired work ! Faced with a need, I made one search for Wooden hinges; first clik THIS ! INSPIRED ! That same night I drew an 180 offset version, and the next day I made it in red oak with a mahogany keeper. Thank you Stephan !
@JoseSilveira-newhandleforYT
@JoseSilveira-newhandleforYT 5 лет назад
Very clever way to make the hinge! Definitely something to try!
@enryraleight1527
@enryraleight1527 5 лет назад
I like very much your videos. Thank for share it.
@Mikhandmaker
@Mikhandmaker 7 лет назад
Very ingenious hinges!
7 лет назад
Thank you Mikel!
@fingerstring1
@fingerstring1 5 лет назад
Wow! Its awesome the great wonderful wooden box!
@douganelees-smith4814
@douganelees-smith4814 2 года назад
Intresting miter gate you got.Love it.
@MakeshiftFrank
@MakeshiftFrank 2 года назад
This is a really good idea. Thank you for the video. It was very helpful
@BrassLock
@BrassLock 7 лет назад
I was fascinated with how you "drilled" the long hole accurately for the concealed wire👍in both parts. Very clever way to do that, and hope I can remember for the future sometime.
7 лет назад
Thank you for your comment!
@robira1313
@robira1313 5 лет назад
I did not see the "drilling of the long hole". Did I miss something?
@TruFlyFox
@TruFlyFox 5 лет назад
@@robira1313, at 1:18 he shows a hinge pin in a channel and a strip of wood filling the gap behind the pin. It is not drilled but a perfect hinge channel being made with the table saw. It's brilliant.
@dominiqueberger2119
@dominiqueberger2119 3 года назад
Je vais me coucher moins bête ce soir mais la tête pleine d'admiration pour la maitrise de l'artiste merci cette vidéo est sublime et surtout à voir et revoir Amitiés DB
@CorvusLaborat
@CorvusLaborat 5 лет назад
Tja, so einfach kann es gehen. Klasse Video !
@maryjocookson7156
@maryjocookson7156 3 года назад
thanks for the video, really good way to hinge a box.
@TheQuarterbackX
@TheQuarterbackX 4 года назад
I had seen another person drill a hole for his. I was wondering how he could insure accuracy, since he basically free hand it with an electric drill. I, rellally like your solution much better. It is quick amd very simple to do. Thank you for sharing amd teaching us this method.
@JamesEnTennessee
@JamesEnTennessee 6 лет назад
thank you so much, sir. Your work is amazing and your willingness to help others is greater than your work if that is possible...be well...Jim
@masoodmirza6403
@masoodmirza6403 5 лет назад
Great idea, sir, thnx for uploading, I m amazed
@bonenfant96
@bonenfant96 4 года назад
The guy can work. Fantastic !
@TheWoodYogi
@TheWoodYogi 6 лет назад
Neat little box. Well done 😊 Thank you ॐ
6 лет назад
Thank you!
@thorlo1278
@thorlo1278 5 лет назад
That little box was gorgeous and the hinge really set it off. That plain clear finish was the cherry on top! My wife would love a little box like that. You did a fantastic build. Simple, yet elegant! Awesome, just awesome.
5 лет назад
Thank you 😊
@GordonRock1
@GordonRock1 7 лет назад
BRILLIANT!!! Thanks for information.
7 лет назад
Thank you for your comment.
@martinhouston6954
@martinhouston6954 4 года назад
Very clever idea, must have a go trying it out 👌
@simonsas1492
@simonsas1492 6 лет назад
very nice idea for the hinge thank you *o*
6 лет назад
Thank you!
@peterneumann7145
@peterneumann7145 3 года назад
Going to try this very soon. One thing I plan to use a stainless steel spoke from an old bicycle wheel. 2 mm is standard and cheap.thanks for the great idea.
@jwong19
@jwong19 6 лет назад
Behind simple works, there's always big and clever ideas. My respects from the Caribbean Shore of PR.
6 лет назад
Thank you!
@jwong19
@jwong19 6 лет назад
You are welcome. Blessings for you and your family as well. Deeply appreciate your kind reply.
@luisfernandoyepezsilva3245
@luisfernandoyepezsilva3245 5 лет назад
Nice work!
@theshopguy10
@theshopguy10 6 лет назад
I'll have to say that's the first time i've seen that technique used to make box joints! Too much math for me, I just make em with a jig and index key. Great video and brilliant problem solving skills!
@karodora
@karodora 7 лет назад
What a a nice hinge application. Thank you for explaining it.
7 лет назад
Thank you for your comment.
@bigduke1984
@bigduke1984 5 лет назад
Man that is awesome and I love the music thank you for sharing.
5 лет назад
Thank you :)
@user-pc8tz7zp8z
@user-pc8tz7zp8z 3 года назад
Спасибо за мастер класс. 👍
@burntsider8457
@burntsider8457 5 лет назад
Well done
@ronaldgenendlis6423
@ronaldgenendlis6423 4 года назад
Nice cat.
@rayatlast
@rayatlast 6 лет назад
You're a real craftsmen, thanks for sharing... Music was good too!
6 лет назад
Thank you!
@dappa10
@dappa10 6 лет назад
Great box. I love the idea of wooden hinges .
6 лет назад
Thank you 😊
@joeaccordion
@joeaccordion 6 лет назад
What an amazing technique. Simple yet so practical. Very enjoyable video.
6 лет назад
Thank you :-)
@mattikaki
@mattikaki 6 лет назад
Wow. I saw many interesting ideas, thanks. The hinge kingpin was a surprice. I have been wondering how to do that. And the dovelling system was nice too. The blade height measurement tool was ingenious! Moreover thanks for the music which I was able to listen unlike 99.9% of the RU-vid videos.
6 лет назад
Thank you 😊
@robertsoncletokoerner7012
@robertsoncletokoerner7012 5 лет назад
MUITO BOM, PARABÉNS!!!!
@troppysholzhuette
@troppysholzhuette 7 лет назад
Stephan wirklich clever gelöst mit diesem Langloch ... so schnell kann man sich ein Holzscharnier selbst bauen lg Rene
7 лет назад
Danke Rene für deinen Kommentar!
@JamesRandall47
@JamesRandall47 7 лет назад
Now that is brilliant!
7 лет назад
Thank you James!
@manuelgomes5394
@manuelgomes5394 4 года назад
Sehr gut Danke
@hunterdogztc
@hunterdogztc 6 лет назад
Very, very clever way to make a hinge. The hinge pin hole is always the difficult part. This technique solves that. Like others, I'm stealing this idea. Thanks for posting.
6 лет назад
I am glad you like it :)
@timmax4817
@timmax4817 6 лет назад
AND I love the Kitty Cat perch you have there so your cat can keep an eye on you! Funny!
6 лет назад
:-)
@theosalt1
@theosalt1 3 года назад
I like your solution for getting the long hole for the rod. I tried unsuccessfully to drill into the fingers with a long bit but gave up and "cheated" by only drilling the outer three at each end and pinning them. I considered that this would be a strong enough hinge.
@christokleingeld8160
@christokleingeld8160 6 лет назад
:D Very clever Stephan, Nice work and thanx for sharing!
6 лет назад
Thank you!
@martinoamello3017
@martinoamello3017 7 лет назад
You have the one missing step I didn't have.. Thanks
7 лет назад
Thanks for your comment
@MarkMcCluney
@MarkMcCluney 7 лет назад
very ingenious mate. looking forward to seeing more of your work. thanks so much for sharing.
7 лет назад
Thank you for your comment
@natator64
@natator64 7 лет назад
So simple .... once you've seen how. Will definitely have to have a go at this. Thanks :)
7 лет назад
Thank you for your comment Simon.
@gordroberts53
@gordroberts53 7 лет назад
Now I really have to make the box joint set of spacers, this is brilliant and would be a great gift box for small gift, a gift within a gift...:). Cat was very well behaved today. Thanks for sharing!
7 лет назад
Thank you for your comment!
@dustyhush
@dustyhush 7 лет назад
looking well ,,love to try one ,,
7 лет назад
Thank you pieter for your comment!
@brigitteschuster7160
@brigitteschuster7160 7 лет назад
Klasse, so einfach - wenn man weiß, wie es geht. Danke für's Zeigen.
7 лет назад
Freut mich wenn's gefällt.
@MrDhandley
@MrDhandley 7 лет назад
Wow! So clever and so simple! 👍
7 лет назад
Thank you!
@davetaylor2088
@davetaylor2088 3 года назад
Love the saw blade height gauge - is there a video for that?
@tomx63
@tomx63 6 лет назад
brilliant!
6 лет назад
Thank you!
@tomx63
@tomx63 6 лет назад
No thank you. I'm getting ready to build a wine gift box and have been struggling with an idea for its lid. It's supposed to have some rustic flair. I think this type of lid will be perfect!
@reinharddecker4650
@reinharddecker4650 7 лет назад
Gute Idee, werde ich mir merken.
7 лет назад
Dankeschön!
@sethwarner2540
@sethwarner2540 5 лет назад
whoops, @ 2:10, thats not a tablesaw! Just jokin'! great vid. Sometimes harder with a tablesaw than with hand tools!! Also, great to see cam clamps!! I just noticed that great sanding block look alike!
@rampartapsarswaachuriwalad5543
@rampartapsarswaachuriwalad5543 4 года назад
Very nice
@user-ib2dk1cf6m
@user-ib2dk1cf6m 7 лет назад
nice work.simple and clever
7 лет назад
Thank you!
@MultiTom1956
@MultiTom1956 7 лет назад
thank you .You make it look super easy:) absolutely beautiful box and hinges.
7 лет назад
Thank you very much!
@MultiTom1956
@MultiTom1956 7 лет назад
Stephan Pöhnlein i should thank you for sharing this great idea:) im sure we all are waiting for the video on making those blocks :-),
7 лет назад
Coming soon!
@johnpoe7632
@johnpoe7632 5 лет назад
Great vid, love the NO TALK that angers so many, and I play clawhammer banjo .....
@gsilcoful
@gsilcoful 7 лет назад
Wow. Very nice.
7 лет назад
Thanks
@nemrod752001
@nemrod752001 5 лет назад
Wooow great box congratulations
5 лет назад
Thank you :)
@mikesmith2102
@mikesmith2102 6 лет назад
That's fantastic! I need a birthday present for next week. I need to get started.
6 лет назад
Thank you and good luck!
@michaelbillups3706
@michaelbillups3706 7 лет назад
Great Video! Great project! I think I will have to make some hinges now:) Thanks for making this.
7 лет назад
Thanks for your comment
@ronnakeil3313
@ronnakeil3313 5 лет назад
Nice
@vincentpadula6693
@vincentpadula6693 Месяц назад
Great video I’m going to try this! Quick question what was the depth you cut the dado to?
@ichziehmeinenhut
@ichziehmeinenhut 6 лет назад
Absolut Spitze , ich bin begeistert. Super Arbeit. Macht richtig Spaß zu zusehen. Es juckt in den Fingern.😊 Jetzt muß es nur noch wärmer werden. Im Moment ist es unmöglich es in der Garage zu machen. Zu kalt . Es ist fast schlimmer als wenn die Kinder auf den Weihnachtsmann warten .😉 Aber die Zeit kommt bestimmt. Gruß Ingo
6 лет назад
Freut mich sehr, das es Dir gefällt 😉
@ioriyagami6425
@ioriyagami6425 5 лет назад
Mega likaso
@WV591
@WV591 7 лет назад
nice work.simple and clever.TU
7 лет назад
Thanks!
@kjskjscjs
@kjskjscjs 6 лет назад
Love those hinges. I at first i was wondering 'How did he drill all the way through like that?' Great job! One question, you created the finger joints then rounded them on a belt sander, would it work as well if you rounded them on a router then created the fingers? I know the focus of the video was only with a table saw, but I am new to wood working and thinking of different skills as I watch and learn.
6 лет назад
Of course, you can also use a router but for such a small box it is a overkill. It really works great if you sand it round by hand.
@tonyajackson0960
@tonyajackson0960 8 месяцев назад
Love your box. But music??
@willemkossen
@willemkossen 7 лет назад
That is cool!
7 лет назад
Thank you Willem!
@freewoodencrosses
@freewoodencrosses 7 лет назад
GREAT, I am subscribed
7 лет назад
Thank you and welcome to my channel :)
@stewartmcmanus3991
@stewartmcmanus3991 7 лет назад
Now that's clever.
@stewartmcmanus3991
@stewartmcmanus3991 7 лет назад
....and I'm afraid I'm going to steal it too !!! (there's no shame on here, is there?)
7 лет назад
Thank you Stewart.
@marcsnow254
@marcsnow254 2 года назад
great video. I am going to try this. Could you please tell how deep and width of the groove as well as the size of the rod? Thank you.
@pinkeye00
@pinkeye00 5 лет назад
Hrmmm back a board out of a table saw - ya that sounds like a good idea.
@1beero
@1beero 5 лет назад
Stephan, this is truly very clever, at what depth did you run the slot for the wire? was it like half way up the finger joints or something? very curious as i want to use your idea
5 лет назад
Thank you, yes the depth is a half finger + the thickness of the rod
@Schesaree
@Schesaree 7 лет назад
Nice video, nice box :-)
7 лет назад
Thank you!
@eln74
@eln74 5 лет назад
This nice bro, tnx for sharing it with the world!! (New suscriber here) 😀👍🏻👌🏻👊🏻🗜📐🛠
@Tradwoodworker42
@Tradwoodworker42 7 лет назад
Amazing box will be using the idea to make boxes to hold dial calipers for my metalwork teacher at the end of the year. By the way, what is that amazing music you have playing through the video?
7 лет назад
Thank you! Information about the music is in the description :)
@rickjohnson7155
@rickjohnson7155 6 лет назад
I have watched your box finger jig using a single blade and would love to know how you made it. Do you have plans?
6 лет назад
Sorry I have no plans but here is another video in German ru-vid.com/video/%D0%B2%D0%B8%D0%B4%D0%B5%D0%BE-MX8bKZ3YBqc.html maybe it helps.
@bobsloss2190
@bobsloss2190 5 лет назад
Very interesting this I must try really like the way you made box hinge. By the way what was the m.usic
5 лет назад
Thank you. You find all information about the music in the video description.
@daveep9794
@daveep9794 4 года назад
interesting video. Thanks for posting, but had to run on silent after about 45 seconds as the music got old really quickly!
@unclejack123
@unclejack123 7 лет назад
CleverFello ................. JRW
@notfeedynotlazy
@notfeedynotlazy 4 года назад
Nice cat
@ChuckCoy
@ChuckCoy 5 лет назад
Sweet little box. Nice video. Sub!
5 лет назад
Thank you 😊
@musicbymark
@musicbymark 6 лет назад
Interesting method of finger/box jointing; your own idea of the spacers to advance the blade? Or where did you find it? How do you determine the DEPTH for your rod slot? Do you find PINE holds up well enough, or is hardwood necessary for hinges on frequently opened boxes?
6 лет назад
Thank you for your comment Mark. Yes the spacers are my idea, but maybe it is not new. Here is a video about this Method: ru-vid.com/video/%D0%B2%D0%B8%D0%B4%D0%B5%D0%BE-kbgnnsilyxM.html. The depth of the rod slot is the half of the thickness of the board plus the thickness of the rod. For small boxes, pine works fine :)
@marbleman52
@marbleman52 6 лет назад
I didn't see it clearly shown, but to keep the rod from the bottom of the slot you used a thin sliver of wood about half the thickness of the board and the same width of the slot that was glued into the slot in both pieces, then the rod was placed on top( temporarily ) of that and another sliver of wood was used to fill up the difference which was sanded down to flush...is this correct? I'm assuming this is so since the rod cannot be at the bottom. I really like this way...it looks so much more elegant and it's all wood. I have started making some small jewelry boxes and other types of small storage boxes with the box joints and having this jointed top will look great with the rest of the box jointed. Oh, I live here in in U.S.A. so I have a dado set that I use for my box joints...sure makes it easy. Thank you very much for sharing this with us, I really appreciate it.
@musicbymark
@musicbymark 6 лет назад
I don't follow you here abotu the sliver of wood; have to re-watch it, but a wooden dowel is plenty strong, so metal rod isn't necessary. Separate individual wooden knuckle joint hinges, using long grain cuts (vs. short grain here) are sufficiently strong too, though a totally different approach. This one-piece (back & hinge unit) is unique.
6 лет назад
Thank you for your comment. I don't know if it was all clear. so here is a short explanation: First I made the slot with my table saw, then I put the rod, which has the same thickness as my table saw blade, in the slot, Then I glued the sliver, which has also the same thickness as my table saw blade in, to close the gap and sanded it down. I hope this helps.
@musicbymark
@musicbymark 6 лет назад
Stephan Pöhnlein oh, the thin strip for the filler you mean, I understood that. I thought the other comment was suggesting some other sliver that I never noticed underneath the rod verses on top of it. I think I follow everything here. Great job.
@maxmaggie1224
@maxmaggie1224 5 лет назад
Hallöle!✌😄Allein die Musik ist der Knaller!👌🎊🎉👍Die Schachtel ist echt gut....und am besten find ich das man die Stange nicht sieht...ähm...du weißt ja bestimmt wat ich meine!😄👌Falls es die noch gibt die Schachtel....nehmen wir sie gerne!😍😃FETTE GRÜßE VON UNS BEEDEN!✌😊😍
5 лет назад
Freut mich sehr, dass euch meine Videos gefallen. Die Schachtel gibts leider nicht mehr aber vielleicht gibt es demnächst eine andere, mal sehen. LG
@maxmaggie1224
@maxmaggie1224 5 лет назад
@ Das wäre auf jeden Fall sehr stark....und ich(Max) bin dann zur richtigen Zeit am Start...wenn das neue Kästchen in Arbeit ist!😉👍✌
@ichziehmeinenhut
@ichziehmeinenhut 6 лет назад
Hab mir das Video noch einmal angesehen. Dabei ist mir am Ende der Schleifmittel aufgefallen.👌Dieser ist doch sicher auch selbst hergestellt,so wie er aussieht. Gibt es davon ein Video ??? Gruß Ingo
6 лет назад
Ja, gibt es hier :ru-vid.com/video/%D0%B2%D0%B8%D0%B4%D0%B5%D0%BE-qGRspK8RtVg.html&index=7&list=PLMgLB9DSu_X-tEZvt0Kev8SyEn1Tz_3xD
@robertbutler8004
@robertbutler8004 4 года назад
It would have looked a lot better if the other pieces of the box were finger jointed!!
@philobscura
@philobscura 7 лет назад
Mega kann man echt ewig zu sehen! Aber hast halt schon auch mega Pro-Tool am Start. Ich müsste von Hand sägen und feilen bzw schleifen :D PEAZE DeO
7 лет назад
Vielen Dank, Handarbeit kann auch Spaß machen sieh Dir mal diesen Kanal an ru-vid.com/show-UCKqedAub4fQCzHhhL5Kxo8w
@philobscura
@philobscura 7 лет назад
Stephan Pöhnlein Mach ich doch gleich! Danke
@user-fz1yc6du5q
@user-fz1yc6du5q 6 лет назад
cool music!
6 лет назад
thanks!
@robertlohman8947
@robertlohman8947 6 лет назад
Do you have any plans for the table saw height gage ? Love your videos. Give Moritz a hug !
6 лет назад
Thank you! Here is a video about this height gauge: ru-vid.com/video/%D0%B2%D0%B8%D0%B4%D0%B5%D0%BE--aOCc7StPlI.html If you have more questions, please ask again.
@ingmars100
@ingmars100 6 лет назад
Weist du wie es um die Stabilität von solchen Holzschanieren bestellt ist? Ich wollte die Idee gerne bei einem Klappbaren PC-Gehäuse aus Holz einbauen, dass im Normalfall vertikal an der Wand hängt. Kurz gesagt müsste das Schanier einer Dauerbelastung von max. 10kg entlang des Schaniers standhalten bei ca. 2cm Zahndurchmesser und 0.5cm Bohrung (vermutlich Eiche, Buche und Nussholz). Hast du damit Erfahrung?
6 лет назад
Ich hab das noch nicht ausprobiert aber gefühlsmäßig sollte das kein Problem sein. Allerdings würde ich darauf achten das die Holzmaserung in der selben Richtung läuft wie die Zinken. Also *nicht* so wie im Video zu sehen.
@ingmars100
@ingmars100 6 лет назад
Ok ich werds ausprobieren. Danke! :)
@dennishughes3250
@dennishughes3250 6 лет назад
Lovely idea, going to try and make one myself. But I am a little confused, at 2:52 you appear to cut a half slot on the table saw, but by 3:02 when you are sanding it, it appears to be a full width slot. Or am I seeing things? Notwithstanding that, thank you for an excellent video.
6 лет назад
Thank you Dennis. You've been watching this very closely! As a matter of fact, first it was a half slot but I shortened that again later :-)
@dennishughes3250
@dennishughes3250 6 лет назад
Thank you Stephan. It was a video worth watching closely! Merry Christmas to you and yours.
@Burgyste
@Burgyste 6 лет назад
A great box, which table saw are you using?
6 лет назад
Thank you, I use a Festool TS 55 and the Festool CMS.
@sepel7125
@sepel7125 6 лет назад
Ich liebe Deine Video. Bei Dir würde ich gerne zur Lehre gehen🤗
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