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How To Make a Jigsaw Cutting Station | DIY Jigsaw Guide Cutting Station

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In this video, I'm showing how to make a jigsaw cutting station.
► For more details check out my website: allflavorworks...
► Tutorial and Plans available: allflavorworks...
► ALL Woodworking Plans: allflavorworks...
I made a jigsaw cutting station that works as a jigsaw cutting guide as well as a jigsaw crosscut jig. The build is solid, it doesn't cost much and you can use it for a lot of workshop projects. The jigsaw cutting station lets you cut straight cuts up to 65cm, crosscuts, and cuts at an arbitrary angle depending on how you adjust the guide rail. The jigsaw cutting guide is removable and you can use it without the cutting station - great for short and precise cuts. If needed you can easily mount it back on the jigsaw cutting station. You will need only a few things to build this DIY workshop tool - plywood, aluminum angles, bolts, nuts, T-nuts, and a jigsaw. This homemade workshop tool is simple to make and it will help you with many projects. Watch the entire video for a step-by-step guide on how to make a jigsaw cutting station and a jigsaw cutting guide.
🛠 Tools and Material (affiliate links):
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Jigsaw Blades - amzn.to/4aXeF83
Hardware Assortment Kit - amzn.to/41PodgQ
2x Aluminum guide rails - (750 x 15 x 12 mm)
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If you have any thoughts or questions, let me know in the comments below and I will get back to you as soon as possible. I am not a professional but I like making something new with my hands. Any suggestion or advice is highly appreciated.
TIMESTAMPS:
00:00 Showing the use of a jigsaw cutting station
01:07 Building the jigsaw cutting guide
02:05 Fixing the aluminum guide rails
07:01 Drilling sight holes and cutting the slot
07:49 Building the jigsaw cutting station
08:45 Fixing wooden legs
09:15 Positioning and fixing the jigsaw guide
10:53 Cutting the slot
11:25 Fixing 90-degree guide rail
12:35 Adjusting the angle guide rail
13:49 Testing the jigsaw cutting station
Thank you all for watching and for your support.
#diytools #homemadetools #jigsaw #allflavorworkshop
----------------------------------------------------------------------
WARNING:
All information, processes, and working procedures provided by AllFlavor Workshop are of a general nature and are furnished only for educational/entertainment purposes only. No information is to be taken as professional advice. You agree that the use of this information is at your own risk and hold AllFlavor Workshop harmless from any and all losses, liabilities, injuries, or damages resulting from any and all claims.
HAVE FUN BUT ALWAYS KEEP SAFE!
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how to make a jigsaw cutting station
how to make a jigsaw guide
simple jigsaw cutting station
DIY jigsaw cutting station
jigsaw crosscut jig
DIY tools
shop made tools
homemade workshop tools
AllFlavor Workshop
All Flavor Workshop

Опубликовано:

14 авг 2024

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Комментарии : 153

@AllFlavorWorkshop 4 года назад

Thank you for watching, thank you for your support! More information on the build available at: allflavorworkshop.com/jigsaw-cutting-station/ ► Tutorial and Plans available: allflavorworkshop.com/jigsaw-cutting-station/ ► ALL Woodworking Plans: allflavorworkshop.com/woodworking-plans/ 🛠 All My Tools & Gear: allflavorworkshop.com/tools-and-resources/ Check the description for more information. 👆

@giampaolodebole9240 3 года назад

I made you a beautiful jigsaw cutting station but...I am unable to make a perfect 90º. Any advice that you can give me. I measure and used both my Square and T square but still, it's off. Thank you for your advice.

@AllFlavorWorkshop 3 года назад

@@giampaolodebole9240 Hi Giampaolo. I am sorry to hear that. How much is it off? And what blade are you using?

@leonardojensen4414 3 года назад

Excellent work, good materials, resistant and precise ...

@AllFlavorWorkshop 2 года назад

@@leonardojensen4414 Thank you

@nicolabellomo6049 5 месяцев назад

Watching lots of videos, I finally find you. Thank you for your teaching. Simlpe and clean

@AllFlavorWorkshop 5 месяцев назад

Thank you too :) I am glad you like it

@itsali8475 3 года назад

something that makes your works to be unique here(into the word of online and social woodworkers) is that your work is very clean and simple to understand,no music, no noise, just sound of what you doing. thank you for the time you spend to create this video, Im ali, from IRAN..

@user-jz1cj2nz5x Год назад

와 딱 필요한 직쏘 작업영상이네요 초보작업자 입장에서 정말 감사합니다 구독합니다!

@AllFlavorWorkshop Год назад

Thank you so much 묘묘 . I am glad you find it useful and that it helps. I am working on the plans atm, they will be out in a few days. ;)

@Dawnbringer62 3 года назад

thanks for detailed info for measurements

@AllFlavorWorkshop 3 года назад

You're welcome Barbaros 👍

@grahambourne6339 3 года назад

For someone like me who couldn't cut a straight line even if my life depended on it, this Jig will solve a lot of problems. Great video & thank you very much. Graham

@TheDulevs 8 месяцев назад

Why do you not use transparent plastic for base board

@newbeginnings8566 2 года назад

I think I'll have a go at making this.. I really, really need to get straight cuts.. No more rubbish cuts.. Small point, you would love a little Dremel tool with cutting disc for all that small, fine metal cuts...

@user-hs1di4tk1f 3 месяца назад

Отличное техническое решение и исплнение

@AllFlavorWorkshop 3 месяца назад

Thank you, I am glad you liked it :)

@FredWilbury 3 года назад

Well I’m having a binge watch of your vids puts all the tips channels to shame , brilliant 😎👌🇬🇧

@georgemalesky9462 Год назад

Thanks!

@AllFlavorWorkshop Год назад

Thank you so much George, really appreciate it!

@semmedodapererecaavidasemp4196 3 года назад

It's so easy to do!

@zafardurrani9544 3 года назад

I like your efforts and wonderful hard work also I like this amazing video because the plan is also available in the description, I am not a professional woodworker but I am very fond of woodworking, Thank you for providing the best knowledge and information, My all the best wishes are with you, Zafar from Quetta Pakistan

@AllFlavorWorkshop 3 года назад

Hello Zafar, thank you and thanks for the support. Be careful while using power tools. Stay safe.👍

@milene4507 3 года назад

Melhor gabarito para serra tico tico .Parabéns, ficou maravilhoso. 👏👏👏

@pierpaolo5742 Год назад

Geniale! Grazie

@pikifrino 3 года назад

Thank you

@ahmedkalilelaazzaoui5479 3 года назад

Very clean

@AllFlavorWorkshop 3 года назад

Much appreciated 👍

@gallerycarnell4974 3 года назад

Thanks, I am new to woodwork and love watching. I will give a go.. ahahah

@homemadetools Год назад

Nice little jigsaw station. We shared this video on our homemade tools forum this week 😎

@AllFlavorWorkshop Год назад

Thank you! :) you can also point to my website. All the builds are there as well

@homemadetools Год назад

@@AllFlavorWorkshop Let me know if you want a free forum membership (usually $69/year). You can post your videos on the forum (even your old ones), and put your website in your forum signature. We have many YTers doing the same.

@chuckredd9131 3 года назад

I use the "single track shelving brackets" for my guides. They are light weight, drilled for screws, low profile. Lowes price $ 8.00 for a 72" bracket.

@dekisavic 3 года назад

Perfect! Great design! Tomorrow I have to do this the same! Thanks buddy!

@AllFlavorWorkshop 3 года назад

Thank you Dejan, hope it helps. Thanks for the support.

@CITYSOLUTIONS1 2 года назад

Genius

@atilehc7825 11 месяцев назад

Nice!

@AllFlavorWorkshop 11 месяцев назад

Thank you

@emadabuhagag222 3 года назад

thank you

@AllFlavorWorkshop 3 года назад

Much appreciated Emad, thank you too.

@FFD_Restorations 4 года назад

Cool station, very neat and precise. Good work Lukas, keep coming with great videos!

@AllFlavorWorkshop 4 года назад

Thank you, Boris. That's a nice read. I'm planning on it. More will come 👍 Thanks for the support!!

@tonycee1144 2 года назад

lik ed very good good luck

@AllFlavorWorkshop 2 года назад

Thanks 👍

@aldenoranascimentomoraes9531 Год назад

Muito bom mesmo! Amei! Parabéns!

@AllFlavorWorkshop Год назад

Thank you Aldenora :)

@adolphocyrobastoscarneiro 3 года назад

Video sensacional. Gostei. Sou brasileiro. de Brasília. Parabéns.

@AllFlavorWorkshop 3 года назад

Adolpho, muito obrigado! I appreciate it. Greetings to Brasil 👍 :D

@pista-sam-vms-drive622 3 года назад

Thank you very much very much great idea

@AllFlavorWorkshop 3 года назад

Hi Pista, thank you for the compliment. I appreciate it. Glad you like it. :)

@blademanu7 3 года назад

Brilliant 🤩

@pabloalvarez6671 3 года назад

Muy bueno el video

@vipinpatel4545 3 года назад

perfect

@analuciacunha6591 3 года назад

Awesome

@eltigre8199 3 года назад

Excelente idea!! Gracias x la aportación 👍👍👏👏👏

@AllFlavorWorkshop 3 года назад

Muchas Gracias El Tigre por el soporte. :) Planeas crear una?

@Weldejaison 3 года назад

Very good

@sergeigontcharenko3476 4 года назад

Very nice and intelligent design! I will definitely copy! :P

@AllFlavorWorkshop 4 года назад

I love it! Thanks Sergei. I'm glad you liked it and that it served as insipartion. Let me know how it turned out for you! 👍

@mastercell14 2 года назад

bien, bien

@AllFlavorWorkshop 2 года назад

gracias :)

@charleskim128 2 года назад

You're really great. I have a question. What was the thickness of the plywood?

@AllFlavorWorkshop 2 года назад

Hello Si, thank you. I am usually using a 12mm thick plywood. This is the case for this build as well. Though I could have probably gone with a thinner piece for the rails - like 9mm. For the station I probably wouldn't go with anything thinner, I think those 12mm are adequate.

@semmedodapererecaavidasemp4196 3 года назад

I loved your video thank u for the help!

@amplitudediversa1697 2 года назад

Boa, parabéns! Já estou quase a concluir a minha baseada no seu projeto. Abraço.

@alfredovianna1876 3 года назад

Muito bom parabéns pelo trabalho

@AllFlavorWorkshop 3 года назад

Gracias Alfredo, apreciado.

@victorfonseca8354 Год назад

Eccelente proyecto,muy claro el videó,y que es en español el acotado ¿es lo suficiente entendible ? Lo pongo en practica Dios lo vendiga simpre y felix despertar

@AllFlavorWorkshop Год назад

Muchas gracias Victor, espero que le salga bien ;)

@mrfixit2910 3 года назад

Inspiring

@AllFlavorWorkshop 3 года назад

Thank you. 👍

@RestorationAustralia 4 года назад

Excellent idea I"ll keep this in mind.

@AllFlavorWorkshop 4 года назад

Great! Thanks. Let me know if you build one. :)

@jairorochadeoliveira3742 2 года назад

parabéns muito bom valeu ....apreendi mais uma ....

@bentemabentema8253 3 года назад

埋め込みナットは下面からが正解だと感じました。　上からでは締め込んだ時に浮いてくると思われます。

@AllFlavorWorkshop 3 года назад

Hello Tsutomu. Thank you for the comment. That is correct. I believe the fix would be better if the nut was inserted from the bottom. From experience while using the cutting station the pressure on the nut when cutting wasnt that big that the nut would come off. Nevetheless I used epoxy to fix the nut better. Thanks for the tip! 👍

@danbarrett6113 Год назад

Thank you no need to spend the big bucks for a festool now, do you mind giving me your dimensions?

@AllFlavorWorkshop Год назад

Hello Dan, You can find the plans on my website. Hope that helps.

@declanwilson8864 3 года назад

Hi, really good video, simple but very effective. One question, why did you use bolts to secure the guide rails and not just use screws - is this just personal choice? Thank you.

@AllFlavorWorkshop 3 года назад

Hi Declan, thanks for the comment, I am glad you liked the video. Honestly it was a personal choice. I assume screws would work as well. Though my first choice why to go for bolts was that the thickness of the guide (plywood) is not that much and looking for screws they would go just a little in (not to go through on the other side). So to make sure the guide rails are stable I went for bolts - no problems there. Thanks! 👍

@declanwilson8864 3 года назад

@@AllFlavorWorkshop thank you for your response. I can see the logic now as to why you would use bolts. Take care, stay safe.

@eyeonart6865 3 года назад

Clever

@AllFlavorWorkshop 3 года назад

Thank you, Eye on art, I appreciate. 👍 Stay safe.

@petermcmahon8707 2 года назад

Very well done thank you. One question: how did you estimate the overall cutting depth given that blade lengths can vary? No dimensions were given for the rail or station.

@AllFlavorWorkshop 2 года назад

Hello Peter, that was was actually interesting. I quite tested a lot. the thickness of the station is 12mm and the thickness of the rail is also 12mm. I probably could have gone with a thinner piece of plywood for the rail, but I wanted the build to be rigid. So this alone takes away 2,5cm. Then I thought about the blades I used the most and calculated for those to leave enough space below the station.

@petermcmahon8707 2 года назад

@@AllFlavorWorkshop Great thanks again. I did make one and it works really well.

@user-jl7rc7nj6k Год назад

Hello, what is the diameter of those round holes between the railings ?

@AllFlavorWorkshop Год назад

You can make those 2 or 2,5 cm

@user-jl7rc7nj6k Год назад

@@AllFlavorWorkshop Senks

@Dancopymus 2 года назад

Very good! Thanks for sharing. And this square, where can I get it; could you write your specs? I live in Brazil; Thanks

@sayaorangkaya221 4 месяца назад

saya ngikutin cara2 begini skrg jigsawku jadi nenceng😢

@maurovendas5148 3 года назад

Very nice! By the way, the video shows the design for someone who is left-handed, right?

@BergflitzerFoto 3 года назад

Gute durchdachte Arbeit-Top 🌟🌟🌟🌟🌟👍

@AllFlavorWorkshop 3 года назад

Thank you very much Dieter. That is a great comment, I appreciate it. Are you building one?

@ethicalhacker1 3 года назад

I'm using 15mm thick plywood for the guide and 3mm thick aluminum guide rails so instead of m4 16mm machine screws do I need to use m4 20mm machine screws so that I can add nuts and washers to fasten them?

@AllFlavorWorkshop 3 года назад

I would probably go even with a longer screw (22mm perhaps). Take into account that a washer + nut will take you around 5mm of the screw.

@lagunenkovpiter548 3 года назад

Идея отличная! Однако гайки в дерево поставил не с той стороны, надо ставить снизу. При затягивании они просто вылезут.

@AllFlavorWorkshop 3 года назад

HI Piter, thank you! and that is right, it would have been better if the t-nuts were installed from the bottom. I reinforced the nuts with epoxy (that is not seen in the video). Anyway, thanks! Stay safe 👍

@jamesohagan156 Год назад

At 10.09 what is the name of the bold that is hammered in I can't find one anywhere

@StarCoreSE 3 года назад

I guess those holes allow to easily remove the jigsaw without scratching the trench ?

@AllFlavorWorkshop 3 года назад

Yes, thats right. Though you can use the guide apart (not with the base) and you can better track your cut line though the holes.

@williambock1821 3 года назад

I’d love to make one since my jigsaw is the only powered saw I have but I don’t know how I’d make precise enough cuts without a jigsaw cutting station. Maybe a hand pull saw or Japanese saw would work. I need one anyway. 🤔

@AllFlavorWorkshop 3 года назад

Hi William, that is true, could be dodgy ;) Though the only precise cut you need while making this is while cutting the slot in the guide and the table. Otherwise if the cuts are a bit skewed (for the table or the supporting legs) doesn't mid that much. Take a look at your jigsaw blade - that helps a lot depending on the cut you wanna make. 👍

@williambock1821 3 года назад

@@AllFlavorWorkshop Thanx! Duly noted 🙂

@suecamilleri7363 2 года назад

Hi I made one but unfortunately after it was nearly ready I made the cut and the jigsaw didn't make it straight so I had to open the cut but now I can't see where is the actual mark do you have any suggestions instead of I do another one just to see where is the mark .. Thanks

@AllFlavorWorkshop 2 года назад

Hello Sue, what do you mean by open the cut ? - to make it wider? and what is the mark you are looking for? Lets try to figure this out. 🙂

@suecamilleri7363 2 года назад

@@AllFlavorWorkshop thanks for your reply.and sorry about my English :) Yes I did a bigger slot to arrange the mistake but now I can't use it as a guide where to put the marked(line) wood as the cut is open wide now.

@abdolalighalavand240 9 месяцев назад

❤🙏

@nbsjdiyhd Год назад

I created guide similar one but still my cutting line is not parallel to guide I get straight line but it's not parallel to guide

@AudreyGerber 3 года назад

Am stocking up to build this. Few questions: 1. Can you explain where you drew the lines on the base for the angle guide. 2. what is the size of the aluminium angle guide. Thanks.

@AllFlavorWorkshop 3 года назад

Hi Audrey, I am looking forward how it turns out for you. For the angle guide: I drew 2 main lines - 1st - 25 cm from the edge (right side), 2nd - 35 cm from the edge. That's because of different width of wood to fit in. Nevertheless the guide can be dismounted turned around and mounted again (that also gives better options for different wood width sizes). 1) Apart from that I found the center of the guide and drilled a hole in. Drew one line on the board, in parallel (guide width) another one. Marked 45°, a parallel line (guide width) to that, marked the center of the rhombus and matched it with the guide center. 2) The length is 25 cm. 1,5 cm width, 1,1 cm height, just enough to fix the wood piece

@AllFlavorWorkshop 3 года назад

Hope it helps ;) Let me know how it turns out.

@ethicalhacker1 3 года назад

Can the base be reused with a circular saw guide too, I mean can we make the base reusable with not just this jigsaw guide but a circular saw guide too?

@AllFlavorWorkshop 3 года назад

Great comment James. Yes, I have it on my list. That would work. Adjustments would have to be made but it makes complete sense a 2 in one solution. The elevated base would work nicely for that. 👍

@Sinnersslayer 3 года назад

all of those stations are cool and stuff, but why not use just thick steel L profiles this plywood has like 15mm thickness? it's 15mm less of the blade length when you want to cut some thicker wood

@mecheltan3821 3 года назад

Magkano po

@arminindrapura8567 3 года назад

Memang keren kawan tapi mumet endas ku rumit

@AllFlavorWorkshop 3 года назад

Than kyou Armin

@juanardilesgonzalez8073 3 года назад

Muy buena la idea,pero al Mister,le falto poner muchas medidas,largo,diametro de la broca foster,etc.

@AllFlavorWorkshop 3 года назад

Gracias Juan Ardiles, me alegro que le guste. 👍 Gracias por el comentario y la mejora. Saludos

@2logj Год назад

Hi thanks.Can you please do one simpler one without the Aluminium metal and rails with only wood.many beginners may have not have the luxury of so many tools like what you showed.Nevertheless it is good.

@AllFlavorWorkshop Год назад

HEllo! I have a very similar video on my channel without the metal rails. -> take a look :)

@ethicalhacker1 3 года назад

What type and size of screws nuts and bolts are you using especially for attaching the aluminium to the guide?

@AllFlavorWorkshop 3 года назад

I am using 4mm bolts, 1,8cm length and according nuts for a 4mm bolt.

@ethicalhacker1 3 года назад

@@AllFlavorWorkshop thanks and what is the thickness of the all thread rod your using, I've bought a 5mm all thread rod, it was the only one available online. Will a 5mmm all thread be enough to keep the guide in place? My tee nut is also 5mm but wing nut for 45 degree cuts is 6mm will have to get something 5mm for that too since me tee nuts are alll 5mm

@AllFlavorWorkshop 3 года назад

@@ethicalhacker1 Hi JAmes! 5mm thread rod should be enough. I am using a 6mm one. Yes, get a matching threaded rod, wing nut and T-nut - I recommend to fix the T-nut with epoxy as well since there could be a lot of pressure when you hold the pieces down while cutting. 😉👍

@ethicalhacker1 3 года назад

@@AllFlavorWorkshop thanks so much for your response... And help. My return window for the 6mm wing nuts expired so wil have to switch to 6mm tee nuts and 6mm all thread. Now my only challenge is to cut the all thread to the needed size, since I don't have an angle grinder maybe I'll use my jigsaw machine with metal blades... Don't know if that will work cleanly

@AllFlavorWorkshop 3 года назад

@@ethicalhacker1 That should work. clean it with sandpaper afterwards.

@sebastiaojosedebritoconsta1320 3 года назад

Perfeito

@erosbignardi4140 3 года назад

Hello. One question: why didn't you make the cut of the guide wider so that you can make cuts with the saw inclined at 45 ° for the entire length? I ask you because I wanted to know if there could be some problem

@AllFlavorWorkshop 3 года назад

Hi Eros, good point, good idea. 👍 I was thinking about that. I decided not to do that in this video - long inclined cuts for a jigsaw might be a bit more problematic - I feel the accuracy would not be great, the center of gravity of the jigsaw would be shifted and pressure would be put elsewhere. Probably a shorter part of the cut would be good for that. But.. great idea, lets include that in another video :D

@SergioOliveira-qx1nz 3 года назад

Cara, você é muito bom. É uma grande inspiração. Grande abraço e muito sucesso!

@AllFlavorWorkshop 3 года назад

Hi Sergio, thank you for the comment and the support. Happy you liked it. ! Stay safe. 👍

@giampaolodebole9240 3 года назад

Excellent work! Where can I get the plans for making such an amazing cutting station?

@AllFlavorWorkshop 3 года назад

Hello Giampaolo! thank you for such a nice comment and the support. I am glad you like it. I have my plans on paper but I am planning of releasing a webpage / patreon with additional information on such. Thank you and stay safe.

@KealTR 3 года назад

Hi, what's your drill bit for insert nut ?

@AllFlavorWorkshop 3 года назад

Hi Kenan, for the T-nuts under the jigsaw guide I was using a ⌀8. For the one holding the aluminium angle that serves as crosscut guide or any degree guide I was using a ⌀5 drill bit. Hope that helps! Thanks.

@KealTR 3 года назад

@@AllFlavorWorkshop Thanks everything i did it project but it did not happen like I want. Jigsaw always cutting irregular. I wonder why..

@AllFlavorWorkshop 3 года назад

@@KealTR Kenan, irregular as the cuts are skewed?

@joserobertosantanavelasque6409 3 года назад

soy nuevo me gustarian las medidas o planos para empezar

@AllFlavorWorkshop 3 года назад

Hola Jose Roberto, planeo lanzar una pagina web con informacion adicional. Afortunadamente no esta en marcha aun. Pero gracias. Saludos

@koccocarrasco5696 3 года назад

👍🏻👍🏻👍🏻

@AllFlavorWorkshop 3 года назад

Thank you! 👍

@amplitudediversa1697 2 года назад

okay, it's a shame it doesn't work! When cutting the wood, the blade simply deviates from the rail, it's not possible!

@russhef01 3 года назад

непонятно как отпилить не от балды,а от размеченной карандашом,ведь ничего не видно

@AllFlavorWorkshop 3 года назад

Thank you for the comment and the tip Роман. The pencil line needs to be aligned with the cut line. Anyway thanks for the heads up, next time I'll look for better camera angles. 👍