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How to quickly solder 18650 Li-Ion Batteries with a soldering iron 

Apour Maker
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How to solder 18650 lithium batteries with soldering iron!
Hello friends,we often use 18650 lithium batteries.
Some friends worry that soldering with a solder iron will damage the 18650 lithium battery,In fact, as long as you can solder it quickly, it will not cause damage to it.
The 18650 positive electrode is easier to solder and the negative electrode is more difficult,because the heat dissipation surface of the negative electrode is relatively large.
Before we start soldering, it's better to sand it first,scrape with a knife or sand it with sandpaper.
The power of the soldering iron should be slightly larger, preferably 60W or more,don't use a pointed soldering iron tip, the contact surface of the pointed soldering iron tip is too small,It is better to use BC or K soldering iron tip.
Then increase the temperature of the soldering iron,I use 480℃ temporarily.
Use solder wire with rosin core,rosin is the most commonly used flux.
Heating and melting the solder wire at the solder joint,try to complete within 3 seconds,very short soldering time does not damage it.
18650 has a large heat dissipation surface, which can quickly dissipate heat,but the faster you are, the better.
Thanks for watching!
The soldering iron I used in the video: • How to make a T12 digi...
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11 окт 2024

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Комментарии : 87   
@jf3518
@jf3518 3 года назад
Sanding the surface made the difference. Thanks for the tip!
@akshitsingh9080
@akshitsingh9080 4 года назад
The best part was using the thermocol piece as a stand for the li-ion 18650 batteries
@abhishekdsilva9673
@abhishekdsilva9673 4 года назад
Hahaha I was thinking the same
@RaymondLo84
@RaymondLo84 2 года назад
if you try soldering on small batteyr, a quick tip is use a bit of super glue to secure the wire first, and then apply the solder.
@OJtheOZ
@OJtheOZ 4 года назад
What? You are the best for this tutorial. Fast and easy and simple. I try to do this before watching this and it was so hard to stick the wire because i was just using 200 degree Celsius. Thank you.
@paulmoore4344
@paulmoore4344 3 года назад
Excellent. I'm replacing the 18650 batteries in a battery pack for an electric saw. Pack is £70 , I can now do it for £15. Thank you.
@yjchowdary
@yjchowdary 3 года назад
Truly it was a great help to get this task done, I have thought to increase the temperature of soldering Iron -- but did not expect the result. Another thing holding the battery with thermocol to make sturdy support, great idea. First time ever my temperature control soldering iron was so useful to me Thanks for sharing the experience Keep sharing
@rahmanocawni5618
@rahmanocawni5618 11 месяцев назад
Wire that you have is the worst quality. May be is from China
@davidontiveros554
@davidontiveros554 4 года назад
Thank you so much, I am building a speaker and I don’t have a spot welded and I was worried of damaging the batteries if I solder this normaly, but you solved this problem
@vojtaprinc7380
@vojtaprinc7380 Год назад
im making speaker too😊
@fishycomics
@fishycomics Год назад
Thankyou. simple to the point what Iwas looking for.
@nicktheboatman4888
@nicktheboatman4888 Год назад
WARNING. If you take too long you can compromise the valve under the +ve cap. In turn this can lead to a short. The top of the battery starts to heat up as the reaction progresses... If you scrape the ends with a scalpel this will remove the oxide enough to get the surface tinned. Once tinned there is no problem (apart from starting a lithium fire). WARNING #2. This demo shows the red wire getting very close to the -ve metal case. I have seen several melted battery assemblies because the connection to +ve is in contact with the insulation around the ring of the case end, through the plastic sleeve. The plastic melts with high current use (the contact heats up), the contact cuts through the plastic and makes a (bad, high resistance) short that in turn passes a high current and so produces excess heat.
@ultraali453
@ultraali453 4 месяца назад
I burned my thumb a little recently because of warning 2
@nicktheboatman4888
@nicktheboatman4888 4 месяца назад
@@ultraali453 Ugh sorry to hear that :(
@SevenDeMagnus
@SevenDeMagnus Год назад
Cool, steel sponge to clean which is kinder to the surface (sandpaper could be too rough).. Thanks for the videos.
@ShashikaNadun
@ShashikaNadun 2 года назад
Great tutorial
@shanthade
@shanthade 3 месяца назад
Negative can be solder to the body of the battery too. I saw few Indian tutorials in you tube.
@dr.zuckerbrot5731
@dr.zuckerbrot5731 4 года назад
Ja, so kann man es machen. Ich werde jedoch beim Schweißen bleiben, da ich mir extra ein 18650 Autobatterie-Gerät mit Relais und Timer für wenig Geld gebaut habe.
@apourmaker6055
@apourmaker6055 4 года назад
Yes, it is better to weld 18650 with a spot welder. You are great. You can make useful tools with very little money. I made this video, hoping to help people without spot welders. Ja, es ist besser, 18650 mit einem Punktschweißgerät zu schweißen. Sie sind großartig, Sie können gute Werkzeuge mit sehr wenig Geld herstellen. Ich habe dieses Video gemacht, in der Hoffnung, Menschen ohne Punktschweißer zu helfen.
@merseyian
@merseyian Год назад
I've soldered hundreds never exploded (discharge the battery if u want). Never had them explode, Only through over charging. (Before using Bms) hold or touch the cell you can feel if too hot
@bishalsarmah1117
@bishalsarmah1117 3 года назад
Very very useful video sir I love your videos..
@ashaameen9361
@ashaameen9361 4 года назад
Bro please tell me white camera and tripod do you use. Any suggestions?
@petsandanimalsinfo9455
@petsandanimalsinfo9455 2 года назад
Thanks 👌👍
@ManiKandan-nf8ql
@ManiKandan-nf8ql 4 года назад
Thermaocol is a great idea man
@GangaRam-dj3vr
@GangaRam-dj3vr 2 года назад
Nice video bro 👍👍
@afzalkhattak562
@afzalkhattak562 4 года назад
Good job brother .you opened my eyes
@tutornews7596
@tutornews7596 2 года назад
What's the power of your soldering iron?
@alphatricker3418
@alphatricker3418 3 года назад
Thanks
@jedunboxing4127
@jedunboxing4127 4 года назад
18650 battery is physically larger than aa battery?
@apourmaker6055
@apourmaker6055 4 года назад
Yes, the diameter of the 18650 battery is 18MM and the height is 65MM. AA battery diameter 14MM, height 50MM.
@Lee-haw
@Lee-haw 4 месяца назад
Whatever i do, the solder never hold on the battery surface, i tried scratch it, and also use of detergent acid on it,, but the solder never hold. It always break.
@vipulmalviya6915
@vipulmalviya6915 3 года назад
Nice 🔥🔥🔥
@davidalx6951
@davidalx6951 Год назад
How much temperature i need to use on soldering station ?
@Traveltvhd
@Traveltvhd 3 года назад
where can i get this type of best solering machine sir?
@kingcomedy_147
@kingcomedy_147 Год назад
How many watt of your soldering iron ??????
@bapunimaharana1576
@bapunimaharana1576 3 года назад
Thanks bro
@orbitaaltube
@orbitaaltube 4 года назад
Do not try this. I tried to repair one of the straps on an 18v battery but the heat from the iron (even though it was momentary) caused two cells to let go and catch fire. Do not attempt this!!
@harisyoung4110
@harisyoung4110 3 года назад
If it explode that means you expose it to the heat for really long time.. i bet sure you touch it with solder for more than a couple minutes because your solder not hot enough and cant melt and flow the solder easily.. ive done many like this when replacing my cordless impact wrench battery pack, never once explode like you said..with a bigger tips and temperature it so easy to solder after it have been scratch with sandpaper and clean with alcohol.
@intimepop
@intimepop 2 года назад
@@harisyoung4110 , the heat is not the main problem, it's soldering the positive +, as the negative - is just the outer ring, too much solder going towards it or heat destroying the outer plastic and a short-circuit is done, with spark, fire and explosion. Imagine this is the last of a pack, chain reaction for sure!!
@ID.0_0
@ID.0_0 7 месяцев назад
it's not safe for lithium-ion battery
@deftoner101
@deftoner101 25 дней назад
So you didn't know what you were doing?
@3abdangry
@3abdangry Год назад
What’s the electric wire size type
@SHUBHAMMAURYA-ur5pf
@SHUBHAMMAURYA-ur5pf 3 года назад
Good
@TheDaizzy786
@TheDaizzy786 4 года назад
Thanks Bro, good job. Very helpful...
@tarekhasan1056
@tarekhasan1056 4 года назад
Onek Shundor Vai To Eta Sholdaring Korte Ki Ki Lage
@parakhgavel981
@parakhgavel981 3 года назад
Great
@robertwise7148
@robertwise7148 9 месяцев назад
im doing a 48v 10bms my red to black in series sparks, red reads 23v black is 27v
@ScootieXP
@ScootieXP 2 года назад
How much time it takes to charge it?
@youzeri
@youzeri Год назад
You're in the wrong place
@baldebreakersamv2471
@baldebreakersamv2471 Год назад
30 to 50min
@gvibes69
@gvibes69 9 месяцев назад
Well folks do the soldering with the batterys discharged it's risk is lowered to a minimum.
@jimmatrix7244
@jimmatrix7244 Год назад
How long should the soldering iron be kept on? My iron gets oxidised fast and solder does not stick. i am frustrated. Soldering never seems to work for me.
@kaaaaa8691
@kaaaaa8691 Год назад
Use a damp sponge and run the iron against it when hot. Gets rid of all the gunk and as good as new!
@jimmatrix7244
@jimmatrix7244 Год назад
@@kaaaaa8691 Have tried that, maybe it's me. Thank you.
@roycehellion
@roycehellion Год назад
Do it immediately before you solder a couple quick swipes on a damp sponge will do it every time. If your tip is heavily corroded you will need to take a file and clean it up first. This will remove the coating, but make it useful again. That of replace the tip and get in the habit of wiping it before and after each solder if you aren't using it immediately after each solder. Hope that helps
@phase3ute
@phase3ute Год назад
This can also be from a cheaper more generic soldering iron. Buy a decent one in a work station and soldering will never be easier. I’ve learnt the hard way over the years
@AbhijeetAmleshKumar
@AbhijeetAmleshKumar 2 года назад
Just one question. I've been trying to do the same with copper wire but so far the bond has failed. Does the bonding only happens with alluminium wire ?
@wilwordsworth
@wilwordsworth 2 года назад
The wire is irrelevant. You first need a blob of solder on the battery, you then need solder on your wire. This is called tinning. The solder must flow onto the battery and the wire. You may have to scratch the wire surface to remove surface oxides. Then you put the two together and you have a circuit. Bear in mind that solder has no significant mechanical strength. And that over heating a Lithium can cause a very dangerous fire.
@motirbikes
@motirbikes 2 года назад
You can't solder to aluminium wire with the traditional lead/tin solder.
@beholder4465
@beholder4465 9 месяцев назад
Yeah soldier to battery pad not working for me, solder doesnot stick to battery pad.
@khaleddhr6238
@khaleddhr6238 3 года назад
When solder lithium battery 3.7v or 4.2v ? (need to discharging battery or charging battery ) ?
@apourmaker6055
@apourmaker6055 3 года назад
No need to charge or discharge first
@jonathandawson249
@jonathandawson249 2 года назад
Ok i dont understand wy im haveing the issues im haveing latly because ive done what you just did so many times its crazzy but for some reason when i tryed to solder wires from my smok v fin mod to 2 18650 batterys it just wont stick im so god dam frustrated can you think of a reason this may be happinng to me?? I no im getting it hot enough but still no luck its driving me insane
@rici_21
@rici_21 Год назад
What temerature have you used when soildering ?
@Harris_will_steal_election
@Harris_will_steal_election Год назад
I think he said 480
@djh2168
@djh2168 Год назад
👍
@BilalJooma
@BilalJooma 3 года назад
what gauge wire do you use?
@superpooper_2030
@superpooper_2030 3 года назад
You Bang leaded solder wire 63\37 0.8mm
@BilalJooma
@BilalJooma 3 года назад
@@superpooper_2030 thanks, I actually meant between the contacts of the battery and the thing you are going to power. Any idea what gauge wire for different amp draws?
@adamcrownvictoriacarrepair7105
@adamcrownvictoriacarrepair7105 2 года назад
Mine don't stick....Don't get it.
@izzuddinnaimofficial2563
@izzuddinnaimofficial2563 2 года назад
Shouldn't you use solder flux before soldering it ?
@samueladitya1729
@samueladitya1729 2 года назад
the tin already have flux, but adding flux on surface is better.
@wilwordsworth
@wilwordsworth 2 года назад
The rosin inside the solder is flux.
@roycehellion
@roycehellion Год назад
I always use flux, makes it 10x faster. Even on the solder they mention. I quick tap at high temp and instant solder joints.
@nilolee2426
@nilolee2426 3 года назад
What’s the ah of these 18650 li-ion batteries?
@tomlademann2521
@tomlademann2521 3 года назад
typically about 3
@achmadsonny5883
@achmadsonny5883 8 месяцев назад
Sand paper will do..
@machindarpanchal6993
@machindarpanchal6993 11 месяцев назад
Pura batao flux lagaya bagar soldier ho sakta
@samuelmatheson9655
@samuelmatheson9655 3 года назад
Hopefully this laptop doesn't expload
@VenomizedJames
@VenomizedJames 5 месяцев назад
Yea you see when I did this it blew up in my face
@shaidali9414
@shaidali9414 Год назад
Battery backup
@SagarKumar-te6hs
@SagarKumar-te6hs Год назад
Sagar
@intimepop
@intimepop 2 года назад
Should never to be done or demonstrate !!! DANGEROUS as ever . First the heat is a problem sure , but not the worse, the dangerous part is when soldering the positive + , as the negative is just at the outer ring, just protected with plastic, if the iron destroy it and/or the solder joins + to - you 're in a big trouble !! Spot welder could be better , but same on the positive +, should use unsulating ring (often black) for the outer ring, but as you can see on contextual vids , it is not always done. Also be aware that people using case holder with springs won't be able to pass more than 2-3A, it won't replace metal strips !!!
@robertnoble3733
@robertnoble3733 Год назад
NEVER EVER SOLDER DIRECTLY TO A LITHIUM ION CELL!! DOING SO COULD LEAD TO FIRE AND/OR EXPLOSION! (just sayin'..) Instead, purchase cells with tabs (for soldering) pre-attached. These are available from Tenergy and other reputable battery suppliers.
@miroslavvnoucek4882
@miroslavvnoucek4882 3 года назад
Pajenim tu baterku znicis
@yessmoker
@yessmoker 3 года назад
neznicis ked to spravis rychlo
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