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How to Remove & Install Butyl Tape 

4DIYers
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Video tutorial on how to replace the butyl tape on your vehicles door. Butyl tape is a non hardening sealant which seals and holds on your door’s vapour barrier into place. Over time dust or dirt can become imbedded into the surface either from age or constantly removing the vapour barrier. The vapour carrier then no longer holds into place. With this scenario here I am working with a 1997 BMW 540i E39 body style and instead of a plastic vapour barrier which is found on most vehicles, this is equipped with a foam panel barrier. Issues may vary between vehicles, for this car here, if the panel no longer sticks into place, when it rains the door will leak and water will migrate into the vehicle’s interior. Obviously this can cause many more issues if not addresses such as damaging interior trim, mould, rust, affecting electronics, etc.
Amazon links for various products used in the video for both USA and Canada:
USA:
Plastic scrapers: amzn.to/3sUQGzU
Wax and grease remover: amzn.to/2M6xvCV
Isopropyl alcohol: amzn.to/2O82mQe
Butyl tape: amzn.to/2OkS2om
Canada:
Plastic scrapers: amzn.to/3rRHA5B
Wax and grease remover: amzn.to/39nLn4F
Isopropyl alcohol: amzn.to/36LY5bz
Butyl tape: amzn.to/3rRLk79
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Tools/Supplies Needed:
-heat gun
-plastic scraper
-replacement butyl tape
-rubbing alcohol/isopropyl
-degreaser
-cloths/rags
-paper towel
Procedure:
-first it is required that you remove the door panel on your vehicle
-once removed you will then have access to a vapour barrier or in this case the foam panel barrier
-if you find the one on your vehicle is damaged, these can be purchased at the dealer or auto parts suppliers
-remove the barrier completely from the vehicle
-The easiest way I’ve found is to heat up the existing sealant with a heat gun which will make it more pliable, then scrap it off with a body filler applicator or a plastic scraper
-you should be able to remove a majority of the sealant, there will be a light film left over
-for the left over film, use some form of degreaser which won't attack the paint and wipe it away using paper towel
-new butyl tape can be purchased at a variety of sources such as the dealer, auto parts supplier, hardware stores, online, etc.
-ensure the barrier is clean as well, these tend to be a little harder to clean than compared to the door, but you can use the same method to clean it as well
-as for applying the new butyl tape, this can be applied to the barrier or door first
-make sure the area is clean of any residue, I like to give both surfaces a wipe down with rubbing alcohol/isopropyl and a clean cloth/rag
-apply the new butyl tape
-for corners, the wax paper will need to be ripped
-push it into place and ensure it sticks
-once done, remove the wax paper and install the barrier
-place it into location, once satisfied, push it into place to ensure the perimeter is sealed
-reinstall door panel in reverse of removal
Thank you to all those who watch my videos and support my content. Don't forget to subscribe to my channel for future tutorial videos and like my video if you found it helpful. New videos are always being uploaded every week!
© 4DIYers 2013
All Rights Reserved
No part of this video or any of its contents may be reproduced, copied, modified or adapted, without the prior written consent of the author.

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26 сен 2024

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Комментарии : 44   
@4DIYers
@4DIYers 3 года назад
Amazon links for various products used in the video for both USA and Canada: USA: Plastic scrapers: amzn.to/3sUQGzU Wax and grease remover: amzn.to/2M6xvCV Isopropyl alcohol: amzn.to/2O82mQe Butyl tape: amzn.to/2OkS2om Canada: Plastic scrapers: amzn.to/3rRHA5B Wax and grease remover: amzn.to/39nLn4F Isopropyl alcohol: amzn.to/36LY5bz Butyl tape: amzn.to/3rRLk79
@marinmotorsports
@marinmotorsports 5 лет назад
Well Done!! I really appreciate the fast pace and thorough narration. Gets right to the info... Thanks !
@4DIYers
@4DIYers 5 лет назад
Thank you for the feedback :)
@llithrig
@llithrig 4 года назад
I remove the old butyl without a heatgun or solvents. Tear as much of the old tape off the door frame and roll into a ball. Stab the residue left on the door with this butyl ball and rip it off. The residue sticks to the ball which gets larger. Then, use the ball on the vapor barrier. I do give a final surface clean with IPA prior to applying the new tape. Try it. You'll be surprised how quick it is.
@Mahalalee1
@Mahalalee1 3 года назад
Did you use your bare hand?
@llithrig
@llithrig 3 года назад
@@Mahalalee1 Yes
@Mahalalee1
@Mahalalee1 3 года назад
@@llithrig Worked pretty well. Not all of it ripped off, but enough to get it done. Still picking butyl out from my skin though lol
@llithrig
@llithrig 3 года назад
@@Mahalalee1 Swarfega Orange or Really Good Stuff hand cleaner. The latter worked for me.
@br4morse7
@br4morse7 2 года назад
What is IPA?
@captainfallsalotatppic2508
@captainfallsalotatppic2508 3 года назад
If it weren't for people just like yourself taking the time out of your personal life to make there how tos, I would be up shits creek without a paddle. Thank you so very much for tossing this video together for idiots like me, LOL. Stay safe!!!
@4DIYers
@4DIYers 3 года назад
Thank you so much for the kind words and feedback! Comments like yours keeps me going :)
@CuiZinieR7
@CuiZinieR7 4 года назад
It's more a butyl band or sealant than a butyl tape. I stress this detail because butyl tape also exists for other applications such as repairing and waterproofing holes and cracks. Good video.
@thomshere
@thomshere 5 лет назад
GREAT channel! Thanks for all the awesome DIY videos!
@4DIYers
@4DIYers 5 лет назад
Thank you so much! New videos every week ;)
@oliverblake3472
@oliverblake3472 7 месяцев назад
Thank you, great video !! 👍
@4DIYers
@4DIYers 7 месяцев назад
Thank you!
@vincentsmart9540
@vincentsmart9540 5 лет назад
U made My day 👌👌👌 Thank u so much , greAt info
@4DIYers
@4DIYers 5 лет назад
Happy to help and thank you for the feedback!
@ados1980cz
@ados1980cz 7 лет назад
Great guide, thank you.
@4DIYers
@4DIYers 7 лет назад
Thank you :)
@matthewfieldhouse101
@matthewfieldhouse101 7 лет назад
agreed
@Ch-hv7hw
@Ch-hv7hw 5 лет назад
Thanks!
@4DIYers
@4DIYers 5 лет назад
Happy to help :)
@williamwallace6328
@williamwallace6328 8 лет назад
I have a 2003 dodge dakota with aftermarket speakers and stereo. the speakers sound good at low volume but at high volume there is a rattle/thumping coming from the rear speakers. how do I get rid of the rattle
@4DIYers
@4DIYers 8 лет назад
+William Wallace First it's best to determine what is causing the rattling issue. It could be the whole door panel or loose components. You can use butyl tape to help dampen the vibrations, but it may be hard to clean off if you choose to do so afterwards. Probably best to remove the door panel or hold things in place with your hand when the bass is occurring.
@Icky1961
@Icky1961 6 лет назад
Or you could just turn down the volume - other people can hear your noise at intersections et al.
@Icky1961
@Icky1961 6 лет назад
I notice you used no primer on the door metal where the seal was applied. 3M recomends use of butyl primer with their "Windo-Weld" butyl windshield sealant tape in at least some circumstances but I can't determine when; any ideas? How has your door moisture barrier held up without using the primer?
@4DIYers
@4DIYers 6 лет назад
The door is painted. Sounds like the product you are referring to intended for glass, in which case there is a special primer that is applied to glass before an adhesive is used. This is common for windshields.
@theamerican7080
@theamerican7080 4 года назад
@@4DIYers Yes, but that adhesive is to bond glass to metal- and extremely difficult to remove as it does harden as opposed to butyl.
@4DIYers
@4DIYers 4 года назад
@@theamerican7080 You're thinking of a windshield urethane which is a completely different product and I would not recommend it to seal up the vapour barriers.
@irajeshtailor
@irajeshtailor 4 года назад
Is it the same material which was applied on door before
@4DIYers
@4DIYers 4 года назад
Yes it is.
@Reza-nz2re
@Reza-nz2re 5 лет назад
Can I use hair dryer?
@4DIYers
@4DIYers 5 лет назад
Yes you can.
@FerrisBueller2000
@FerrisBueller2000 7 лет назад
ty
@4DIYers
@4DIYers 7 лет назад
Glad to help out, don't forget to subscribe :)
@rokingsonOO7
@rokingsonOO7 5 лет назад
How has it held up so far? Trying to fix the exact issue on my E39... Any insight will me much appreciated.
@4DIYers
@4DIYers 5 лет назад
It's a permanent fix, just like what the factory uses. With the old factory butyl tape, due to it's age it may loose it's stickiness or being that it's probably been disassembled a few times, that doesn't help either. It was most likely the original stuff on the door from 1997.
@MurrayEstes
@MurrayEstes 3 года назад
Thank you kindly.....
@4DIYers
@4DIYers 3 года назад
No problem!
@fabiandee8178
@fabiandee8178 2 года назад
If you can't really remove all the butyl tape from the barrier, it doesn't make sense that you have to remove it all from the metal. If you had to really remove all the old butyl tape completely, it would make sense to only install a new vapour barrier. I found it easier to remove the old butyl tape at ambient temperature by pulling at it with my fingers and nails as most of it peeled straight off leaving very little to clean up with degreaser which would have been harder work wiping it off otherwise. The whole car absolutely stunk of degreaser for a week or so afterwards, even after wiping the door down with diluted IPA. You are really rushing putting the butyl tape on, I can understand it for the video but you could have sped it up and done it more carefully. I wonder if it helps to heat up the new butyl tape on the inside of the barrier before pressing it on.
@raybutts9133
@raybutts9133 3 года назад
I see that you used a genuine BMW butyl tape. This is the same tape that was used when BMW built the car. It failed so why did you use it again and not another better butyl tape ? Why did you not use 3m window weld butyl tape? I am going to do this but do not want to do it ever again. Please advise
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