How to replace a truck headliner step by step DIY 

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The people who say you charge a lot, will understand why once they see your video on how labor intensive it is. Old saying, you get what you pay for! Love watching your videos

43 yrs, a skilled craftsman, God I lament the eventual retiring of skilled men like you, there's just not enough new blood to fill your shoes. That goes for many skilled trades, my hat goes off to you, sir.

Your years of experience really shows in your work and your quality is very good as well

Love this guy and love his humor and craftsmanship. Thank you.

Many years ago my wife and I covered a car headliner with wide wale corduroy. It turned out awesome, perfectly straight! its been over 35 years and needs to be redone again. The velvet just turned to dust. I'm dreading doing it again cause we're old people now and I'm not sure it's going to turn out as good as we did it before. Thank you for the video, I appreciate you!

I’m watching all your videos now in 2024, after my Dad’s passing in 2019. He was an upholsterer since 15 years old till his passing at age 66! He was truly a very cool guy his whole life, & an awesome tradesman. I never was able to learn the trade due to us living in different states, but he did gift me a cool old PFAFF about a year before he left us, & didn’t get too far along on my training. Now I’m going to really give it a shot to learn it, & this reminds me so much of Dad. Thanks for your instructional videos sir. God bless.

Great video sir. For those people not in the business of repairing / restoring, seeing you do it by hand is very helpful and appreciated. But for those who might want to get into this line of work and don't have 40+ years experience, I would hope there's a tool or drill attachment that can help quicken the process. Thanks for making this and your other awesome videos.

I was taught exactly that way 40yrs ago at a body shop. Headliners and vinyl tops and window motor bearings were always in the shop!

That looks great Rudy! I’ve done hundreds of headliners over the last 31 years. And I’ve done it the same way you showed. Except I use a wheel wire brush on my drill to remove the old foam. Then I use a wire brush to clean it off smooth clean. It is messy. I’ve used the same glue and spray gun. I installed it back immediately in the vehicle after I’m done . To replace a headliner on a Jetta with Sun roof is very tedious. Thanks for the video and keep posting more. I enjoy watching!! Ed

Thanks Rudolph for all the help!

Tio Rudolph, you’re a legend. I’m restoring a 52 Chevy Deluxe and you have every video I need to reupholster its interior on my own. Appreciate your work sir 🫡 God bless you and much love from Cali🌴

Man thank you for sharing your knowledge You gave me courage to do my own. Priceless

I did this same process in my 79 Trans Am. Did this when I restored the interior back in 2007 and still holding up to this day. If you want a headliner to hold up it's always better to start a new. DAP makes their Weldwood contact adhesive in an aerosol for you folks that want to spray on the adhesive but don't own an air compressor. Great video.

Thank you for teaching me to pull and not push.

I love these videos. Your humor and expertise are just awesome. Thank you so much for sharing your skills and trade!

Straight to the point!! No gimmicks.

Perfect timing and great video as always sir. Drove the truck today and I was sitting in the driveway looking up at where there should be a headliner. But all I see is where someone hacked the material out and left the old brown foam so it falls on me like brown snow while I'm driving. Louisiana with no a/c yet so windows down. That isn't going to wait for cooler temps, it's gotta go. Keep 'em coming and stay blessed.

Funny guy...still enjoys his work after 40+ years....that's cool!

Thank you so much for your great instructions. This video inspired me to do the headliner in my 1996 Isuzu Hombre, which has been dangling on my head for years, and more recently creating a public nuisance by creating dangerous driving conditions! Thanks, you have probably saved a life or two! I did it in one day, and it really turned out well.

Definitely looks like my headliner

I’ve watched about 30 videos on this topic and you sir did absolutely amazing job demonstrating your process! I’ll be following your advice in my project 1986 R10 with suede headlining material! Thanks again

Thank you for the video. My 17 yr. old daughter and I are going to use your video to do the headliner in her 89 Bronco. She wants to do the work with me so she has some skin in the game. 😊

I did my 77 Coupe Deville like this less than four years ago. It has already gone to powder & sagging! I am so rural I can only do mail order. My problem is avoiding garbage products on the market these days. This time I'm trying black poker table foam that appears pretty durable & some nice suede over that.

Thank you for the video! The few headliners I have done before have been after the foam completely failed. This looks like a pain in the rear!

It is really nice to watch a master at his craft! Thanks for sharing

I love the pro tip....where there's no glue it won't stick!

Thanks for sharing your expertise. Much appreciated!

Thanks for the education 🙏

Great video my friend. I used this technique on my 95 Dodge Ram truck and it looks great. I watch your videos over and over. Very entertaining and very informative. I think I'll make a log of all the techniques...lol!

Thanks man. I love learning trades and I am also preparing to do my headliner. Hopefully, down the road, I'll be able to do more upholstery work.

I get what you're saying about pricing. I get customers asking,..."Can you do it cheaper"? My response is, "Cheap things are of no value, and valuable things aren't cheap!" I've learned a great deal from your videos....Thank you.

thats my headliner rudy!

Keep up the great videos mate! Really enjoy watching your highly skilled work even though i will never fix a headliner. Entertaining and relaxing viewing that i would watch every day.

Just a few questions... Where do you get your materials? What kind of glue do you use? How do you apply it? What size tip/needle do you use? How often do you clean your gun? Do you thin the glue? How much do you charge to replace headliner? Just kidding. Really fantastic demonstration... thank you! I'm going to tackle the one in my truck soon. We really appreciate your videos!

Oh, and tgank you for showing me how to rebuild my headliner corectly

Thanks for such a detailed video. I'll be doing my "98" dodge 1500 regular cab sst this weekend.

I relined the headliner in my 04 Silverado extended cab hind sight is I should have made disassembly videos to remember where all parts go (example: small plastic bracket for the side door lock cover) because it rained almost everyday for two months. Had to do it outside.

Thanks for the vids! I did my first headliner this week after watching your other headliner video, all I can say is experience matters, haha. It turned out pretty well except the back corners got away from me and I got a couple of wrinkles, experience! It was a test unit so I'm hoping for better on the next one! Thanks again!

I absolutely love your videos and your style.

Hello Sir, just checking in and wanted to tell you that it is nice to watch someone that cares about what they are doing, something that you don’t find very much of anymore. You do awesome work, almost makes me want to try my Suburban headliner, but I’m afraid if I tried it would cost me a trip to Texas to let you fix it 😝 love your videos 👍🏼

you are definitely a master at your craft!!!

Truly enjoy this, I do headliners mostly BMW and other European vehicles, but unfortunately here in Barbados the contact spray adhesive is not available I can only get the 3m headliner spray one. I have tried the brushing technique but I have been successful so far with the 3m. I am going import the weldwood, keep the videos coming excellent work always

Hadn’t seen you on RU-vid and have been doing research for awhile on finding the best teacher for upholstery. Luckily I’m getting a Juki (junky) and found you that way. Im starting my upholstery journey and hope to have a business up and running here in the near future. Was going to sign up for a a course that teaches from the ground up. I wish you had a course, I definitely would give you my money. Thank you for your content hermano.

Thanks for all the professional tips. I would have bet you would have used mineral spirits to remove the rest of the foam from the headliner, but I would have been wrong. ;-)

Radical!!

Wow, this is super good information. Thanks so much.😊

Would a electrical gun and a nylon wheel work too you do good work by the way

Great videos! I've got a 64 and 65 F series Ford trucks. The 64 has no headliner and the 65 has a after market cardboard liner that's warped from moisture. I really don't want to buy an aftermarket piece of crap. What do you do or what do you suggest? Thanks

It may not be rocket science but it certainly takes time and effort. The process is very specific and we can understand why some headliners start sagging all over again. Some part of the process was skipped. I'd rather pay and get it done and this is perfect to know what questions to ask and what to expect from a professional service.

It's nice to see what seems a tricky, hope-for-the-best project shown not to be "rocket science" by a (shall we say) "seasoned professional"? Thank you for the instruction. I hope there won't be a test of my grasp of the Technique numbers.

Another great video Rudy!

Thanks for sharing 👍🏾 👍🏾

Tampa Florida check in thanks for sharing

14:21 -- the most golden advice when it comes to headliners. I made the mistake of using "headliner adhesive" once. It's way too much work taking apart the car and removing the headliner to chance it to anything but else but contact cement. Anyone watching this just follow this piece of advice if nothing else.

Gracias amigo...!

Your work is amazing! My headliner has fallen and I was wondering what if the headliner itself was deteriorating or broken what should I do whenever I come in counter in the future? Thanks 🙏

i enjoy your expertise. I will look later if you have one for the sunvisor recover.

!!!! Congrats to you Sir this is awesome too see great trade to be in takes time and money for tools knowledge ya make it look easy back in the 60,s and 70,s ther lots of you guys around not many left like mechanics were dying breed keep it up thks for sharing going to use this on my wiffee,s 54 International truck see how it goes keep ya posted oya got 28 Essex wood like to do head linner in it but has wooden ribs so not sure what kind of board too use for it any help wood be great thks again 😊

It looks like you're not worried about getting glue n your sewing table or machine platform. Do you have to clean dried glue once in a while?

Yup, been putting off replacing it despite the new material sitting there. Question though, the new material has folds in it, should I iron it, can I iron foam, steam it maybe? Heat gun? Blow dryer? Just lay it out and wait?

Hi. Thank you for this video. It is very instructional and I've learned a lot with it. I am trying to do the headliner on my 2010 Volvo XC70. I've striped the whole fabric and the foam but it still has a residual adhesive. Is there any way to remove that residual adhesive or should I apply the new adhesive on top of that old adhesive? Thank you again for the video.

Last part got me

I just did mine this weekend. Used Lokweld. Worked great and the rolling technique is definitely the way,

Good morning Sir, your content is amazing. Thank You. I have a VW with the sticky stuff underneath. It’s a pain in the behind and it’s a mess. Do I need to remove all of it before I install the new one?. I got most of it off. Should I use goo gone to remove the rest? If I use the goo gone do I need to remove that before using the adhesive. Thank You so much.

got the old foam off with headliner still in car ( don't ask ) painted the board ( whatever it is 😁 with exterior latex house paint ( better than nothing ) got that covered with bubble foil wrap which is rated to 160F . So far it's working good enough to give me little extra time , a repair shop is not close in this area . believe I could do it now , just a little intimidating getting the thing out but actually its not that big & with a couple of saw horses believe I can handle it with right adhesive

Hello, I am doing the headliner of my 1977 Nova and I found a nice vinyl to glue. I was wondering what you would use for foam so the imperfections like seams don't show through? Thank you so much for your videos.

Hmmmmm think imma do this now on my truck head liner looking a bit crunchy so seems like a good idea. Plus keeps me from being bored out of my skull lol.

pull for sure - thank you:)

Thanks for sharing your talent. Can you tell me if that is a water or solvent based glue?

Nice job

Thank you for such a good video. Much appreciated. Since I am in Denmark, and I want to do it myself on my old Land Rover, I've taken the headliner out of the car, and taken off the old material, plus the foam. The precious owner (I recently bought the car) used spray glue which of course did nothing good, and then staples. I could take off the foam and the staples with no problem, but the styropor (the firm plate) is super sticky. It's a bit like the spray glue kind of semi melted the top of the styropor surface a little bit, if that makes sense. Should I clean this stickyness off, before I spray new glue on with my spraygun, or not? And if I should remove the stickyness, what to use, so I avoid dissolving the styropor? Really could use an advice for this from a professional like you. Much appreciated. Kind regards, Redfox.

I can’t wait for my broken leg to heal up so I can give this a shot. I have had the headliner out of my dodge pickup for over 10 years because it was sagging so bad.

This is fun to watch lol

Hey Rudy , I have a couple of sun visors that I need to change color on . I would accept black - my interior is gray - these are secondary visors. What can I dye them with ?? I used SEM ON MY PLASTIC INTERIOR panels Thanks bunch

Thank you for sharing your knowledge! It is greatly appreciated. I was wondering if you think one of those nylon brushes on a cordless drill would remove the foam. I’ve seen people use them to scrub carpets just a thought if they are stiff enough to work.

Your videos are the best, Thank you so much. Not sure this will get seen or answered but just in case I’ve had a headliner question for a while and I’m not sure who better than you to answer it. On old chevys with the bow type headliners. Most people say to trim back the loops the bows run through until they “look right” during installation. There’s no way they were messing around with that on the assembly line when the car was built. I’ve actually been told by an old guy that worked at the factory, it was two guys on the line, and they spent about 5 minutes or less installing the headliner. So, are the aftermarket ones just not made like the originals, or do you really not need to do that, or maybe it just makes it a little better? What do you think?

I don't have a spray gun and don't want to order a gallon of glue for 1 regular cab headliner. Could I use the weldwood contact cement in the red can and roll it on? Or can I put that in a cheap spray gun?

great video and info

Not worried about price but how do I get a custom fabric to work right with foam or can you give advice on foam

Can I use the Red contact adhesive instead of yhe blue can?

Do you have any videos on old headliners with the ribs

Do you know if on the four door crew cab pu if you have to take the front or rear glass out to get the headliner out being it’s so big? Awesome video Sir 👍😁

do you have a video on how you do an roof liner that is made out of cloth with stitched seams.

Sir how many ounces of glue does it take to do a youkon headliner or a crew cab truck?

Wish I had seen this one before I bought the 3M product. Now I don't know what I'm going to do with it. What PSI for the weldwood?

Can this technique be applied to other parts. Reupholstering the dash, door panels, armrest, etc???

When installing a phantom top do you also put phone on the sidewalls As well as the top roof

3m plastic bristle disc on a angle die grinder would work great for that foam removal.

I'm trying my luck with black vinyl for headliner. I'm using a drill with hard bristles (might be quicker). I've got a 2000 bmw 323i and a 1994 sierra k1500 that need this job done.

I'm about to replace the headliner of my 2003 Corvette which is a simple job because can remove the top, turn it upside down on my table (on top of towels for padding so the paint won't get scratched), and go to work. I've never done this before but it seems easy because there is not much headliner there, maybe 2 square feet max. After I remove the old sagging material and foam, my plan is to replace the headliner with just vinyl (fake leather appearing) product. I bought 2 square yards from Joanne's Fabrics, on sale. Any downside to skipping the foam? Actually I have a few square feet of Dynamat leftover from another project so I might use that between the metal top and the new vinyl headliner that I will apply.

Mr. Rudolph, Can I use a brush or roll on instead of the spray?

Is there any smaller can than 1 gallon for the contact adhesive you use? Not finding any online. About how much would you use for one headliner for a truck? How about using the spray can version of this particular contact adhesive? I have one headliner to do. Don't need a gallon or 5 gallons.

I removed all of the old headliner material, and what's left is a very thin (beds sheet) fiberglass backing. It's very flimsy, and looks like applying a new headliner is going to be impossible... Any advice? Thanks

Keyston sells an aerosol adhesive. Have you tried it? I was watching a YT video on covering GM visors.

Can you use a circular fiber brush on electrical grinder?

I wish I had seen this a few days ago. I just helped a friend redo the headliner in his Volvo. We got a couple wrinkles in the corners, and also left a few small dents. We didn’t let it dry for a day. Next time! But as always, the pro makes it look easy. It’s not.

could you use a air die grinder with a wire wheel cup on it ?

what is the headliner board made from? it looks like fiberglass.

Hello. Iove your videos! I attempted my DIY headliner installation. Rookie mistake, I caused a few fingerprints indents. Is there actually no way to take these fingerprints out? Maybe steamer, Hot flat iron, or potentially just leave it out in the Texas Sun for foam to puff back out? Or is it a lost cause and have to redo?