HOW TO REPLACE DISC CLUTCH TRUCK || VOLVO TRUCK COAL MINING 

HOW TO REPLACE DISC CLUTCH TRUCK || VOLVO TRUCK COAL MINING
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In this video I will explain how to replace the truck clutch in the VOLVO TRUCK FM440 vehicle. Volvo trucks with manual transmission use clutch canvas for power transfer.
Clutch lining is a power transfer component from ENGINE to TRANSMISSION. With this clutch, the engine rotation can be interrupted or stopped temporarily so that the gear speed or transmission speed can be entered.
There are 2 models of clutch in Volvo truck vehicles, namely:
1. Clutch Single (CS), which is only using 1 clutch, with maximum wear is 30 mm.
2. Clutch Double (CB), which uses 2 clutch shoes, with a maximum wear of 32 mm.
CLUTCH WEAR CHECK CLUTCH has a FORMULA, which is:
Y = X2 - X1
Y = Clutch Wear (clutch wear)
X1 = New Clutch Disc (initial measurement of clutch clutch or Basic)
X2 = Actual Measurement (after clutch clutch has been used)
There are 2 ways to measure clutch canvas, viz
1. By using a special tool and the slide pad or slide pad
2. By using a ruler or ruler measured on CLUTCH WEAR CHECK.
VOLVO TRUCK is one of the heavy equipment that is often used in coal mines as a coal carrier from Front Loading to Crusher. Because it is often used, as a result the clutch lining on the VOLVO TRUCK vehicle wears after measuring the clutch canvas.
VOLVO TRUCK is used in coal mines because its power is very strong to transport coal with a capacity of 30 tons.
The replacement of the clutch in the Volvo Truck is caused by the clutch clutch experiencing wear. From the measurement results of the clutch canvas, the results show that the clutch canvas in Volvo truck vehicles is limited to a maximum of 32 mm wear.
Here the replacement of the clutch canvases on Volvo Truck vehicles that use 2 clutch (Double Disc Clutch).
The parts of the clutch lining on the VOLVO TRUCK vehicle are as follows:
1. Release Bearing
2. Pressure Plate
3. Double Disc Clutch (CLUTCH KAMPAS)
4. Intermediete Plate
How to replace the truck clutch canvas is as follows:
1. Install the Release Bearing on the Pressure Plate.
2. Install the clutch canvas on the Intermediete Plate according to the instructions.
3. Then between the Pressure Plate, the clutch canvas and the Intermediete Plate are put together using 4 bolt ties.
4. Then attach the clutch canvas to the flywheel or engine, with the other clutch canvas in front of the Intermediete Plate using the Special Tool (Center Clutch)
5. After the clutch is mounted on the Flywheel or Engine, then tighten all the bolts and don't forget the torque.
6. After that, tighten the Centering according to the procedure.
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