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How To Replace / Fix Drill Press Chuck 

Tiger Carpenter
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Replacement Drill press chuck 3-16 mm:
amzn.to/3rTnb0m
Drill press (13 inch Floor Drill Press, 16 Speed, 6.6 Amp 120V 3/4 HP, 5/8" B16 Chuck):
amzn.to/3rTnuIy
White Lithium Grease aka Liquid Wrench:
amzn.to/3ps0MWj
It may feel intimidating trying to figure out how to remove and replace the broken chuck in the drill press machine. You can't see any screws or bolts that seem to hold the chuck in place.
Now you don't need to worry any longer, because you can watch me replacing the broken chuck in my drill press.
How did the chuck break its tooth? I was tightening the countersink drill bit, which has hexagonal shaft, and the cutting part is welded to the shaft. This weld creates a burr, which is thicker than the shaft. I was tightening the countersink drill bit while it was pushed all the way into the chuck. This caused one of the carbide teeth in the chuck to break, they are quite brittle as it turned out.
Continuing to use the drill press with the broken tooth chuck can be dangerous. Just imagine if you will, that the sharp metal drill bit, which is not evenly supported on 3 pies of the chuck's teeth, finds itself in the air, and flies towards your face. I don't think it's something anyone would look forward to.
Whenever any of your machines is malfunctioning, you should stop using it immediately until it is fixed. Don't take unnecessary risks, which could have irreversible consequences.
With that in mind, I suspended any drill press use, ordered the replacement chuck that fits drill bits from 3 to 16 mm, and waited.
What did the trick?
I believe the white lithium grease spray, also called a liquid wrench for a reason:
amzn.to/3ps0MWj
managed to penetrate the gap between the semi-welded (baked) taper and the hole in the chuck. The taper basically fell off on its own. I did hammer it / whack it many times prior to that, so it might have helped as well.
After the chuck replacement in the drill press, I verified the 90 degree angle between the drill bit and the table, and I checked the wobble / vibrations, and all turned out perfectly well.
Good luck with fixing your drill press chuck!
_______________________________
At Tiger Carpenter, I use both hand tools as well as power tools to make furniture and wood working jigs.
I put a lot of thought into the design and optimization of the furniture and jigs I make. I like to come up with the improvements of the tools or jigs that are already out there, and share my ideas or findings with the community so that we all can benefit from the new upgraded versions or iterations of each invention.
I also implement the principle of aiming for perfection, even though I make a lot or mistakes and errors like all humans do. I learn from the mistakes I made, and I raise the bar for every next project.

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24 июл 2024

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Комментарии : 63   
@GeorgeGeorge-xj2bc
@GeorgeGeorge-xj2bc 2 года назад
To separate the chuck from the taper simply use a bolt and a nut.Hold the nut inside the chuck jaws and start tighten the bolt to push against the taper.After a couple of turns the taper should be removed quiet and easy.
@TigerCarpenter
@TigerCarpenter 2 года назад
The carbide jaws were fractured and that's the reason to replace the chuck. I'll try your trick on the new chuck to see how it works
@graememorris7820
@graememorris7820 Год назад
It must be possible to do that in the first place to remove the chuck.
@Whatever-od7zi
@Whatever-od7zi 2 года назад
Just got a used drill press that needs a little work. This video is invaluable and immensely helpful. Thank you!
@TigerCarpenter
@TigerCarpenter 2 года назад
thank you! the secret key was the White Lithium Grease spray. you could hammer on it all day long and it wouldn;t separate the "baked" pieces without it.
@sylviacolburn1462
@sylviacolburn1462 3 года назад
I really appreciate this video. Thank you! I'm also very grateful for you showing how that bit, with its varying dimensions, chipped the old chuck. It reminds me to be far more careful with such bits.
@TigerCarpenter
@TigerCarpenter 3 года назад
yes I learned through my mistake, and I'm happy to share it so that you and others won't be forced to replace the chuck. the carbide teeth are very brittle, and as I was tightening the chuck on the shaft with the weld between the cutter and the shank, the carbide element easily broke. I live in tropics, and everything rusts very fast. the taper and the chuck "baked" together from the 90% humidity, and it was really hard to separate them. I was close to giving up and buying the chuck WITH the taper set. I bought just the chuck to save few bucks.
@jegan599
@jegan599 3 года назад
Thank you very much. The chuck fell out yesterday. Tried it today and so far works okay. I have you as a backup for the next time. I really like your idea of keeping tools that come with the machine close by. Have to start practicing that. Great Stuff.
@TigerCarpenter
@TigerCarpenter 3 года назад
yes I learned the habit of keeping the machine spare parts / related tools right next to it at all times, because before that I was spending priceless time in my store room looking for stuff. and I was always finding stuff that I couldn't find when I needed it earlier, but not the thing that I need now. some machines such as bandsaw have cabinets where you can keep various blades, miter gauge, switch mag jigs and so on. the table saw drawer / cabinet can store replacement blades, jigs etc..
@neffk
@neffk 9 месяцев назад
Woodworker plays machinist. The "white lithium grease" is an odd choice. One of the many penetrating oils would be better. Also, tapers are assembled dry. If you're worried about corrosion, a very thin film of LPS3 or Fluid Film is sufficient. To make a thin film, apply a little and try to wipe it dry with a cloth or paper towel. There's a lot of anxiety about the chuck coming off but it's not warranted. One tap is sufficient. Also, if you extend the quill down farther, there might be a slot in the side for that wedge. The wedge bears against the tang so you can remove the chuck at will. You may not have any reason to do so but it's handy in the machine shop. Also, tightening the chuck from multiple locations does not center the bit any better than using 1. You may get it slightly tighter but even that is unlikely.
@TigerCarpenter
@TigerCarpenter 3 месяца назад
I'm not playing a machinist. It was my 1st time ever to try to find some working solution to this problem, and eventually I managed to separate the semi welded rusted parts. I used what I had on hand. What matters is, I got it done
@harlycabasal8926
@harlycabasal8926 Год назад
Done fixing my drill press chuck today.Thanks a lot for this video.
@TigerCarpenter
@TigerCarpenter Год назад
it feels good to be able to help. I was hesitating to even record it, as I thought it was trivial thank you for your feedback!
@clydeminton7963
@clydeminton7963 2 года назад
Sir, I enjoyed viewing the logical way you approached the situation removing the seized chuck and taller. As you were doing the task in the video I was reviewing how I would approach the problem. It is the most logical approach. By retracting the jaw of the chuck no harm will be done while hitting the chuck through the wooden block. Thank you for your informational and intelligent approach.
@TigerCarpenter
@TigerCarpenter 2 года назад
thank you! well I tried less "violent" approaches first, but the broken tooth chuck was semi welded to the tapper because of the humidity induced internal rust using wooden block is OK. but the key to separate the chuck from the tapper was the White Lithium /Grease spray, which managed to penetrate micro gaps between the 2 stuck pieces.
@zaerkus
@zaerkus 9 месяцев назад
Simply Thanks. Now all is clear to me.
@Saw-IT
@Saw-IT 3 года назад
Looked like a stubborn chuck. I now feel like knocking my one out to inspect and clean. Cheers
@claytongardner9157
@claytongardner9157 2 года назад
Thanks, I was a little afraid to remove my chuck. While it didn’t look easy, it looks like something I can do.
@TigerCarpenter
@TigerCarpenter 2 года назад
white lithium grease spray is the key. it penetrates the stuck parts just go it and you will see it is really not as scary as replacing the clutch in the 4 wheel drive
@miguelgomez5152
@miguelgomez5152 8 месяцев назад
I have a chuck like this but it's tight, Iwill do like the video.
@mycocoa998
@mycocoa998 2 года назад
Oh so white lithium grease is the secret! Thanks for sharing your experience
@TigerCarpenter
@TigerCarpenter 2 года назад
yes the white lithium grease successfully unbaked the parts after trying and failing with so many other methods now I use this spray all the time for many other applications, including my Trek bicycle maintenance. it works like a charm
@waynelambert4108
@waynelambert4108 Год назад
A great video 😊 👍
@TigerCarpenter
@TigerCarpenter Год назад
Thank you! It's the opposite of masterpiece but I hope it's useful for people struggling with the same issue
@elsdp-4560
@elsdp-4560 Год назад
Thank you for sharing.👍👀
@TigerCarpenter
@TigerCarpenter Год назад
You welcome. It's a relatively simple thing but sometimes we need to see it, to be brave enough to do it ourselves. Just like I wouldn't dare changing the battery in my laptop before someone showed how
@richardbrougham1801
@richardbrougham1801 3 месяца назад
Put a magnet on side of drill press to hold the chuck key so it’s always available.
@zoozolplexOne
@zoozolplexOne 2 года назад
cool !!!
@ivandavilaperez4659
@ivandavilaperez4659 Месяц назад
First lean and then practice and for the Last continente learning.
@TigerCarpenter
@TigerCarpenter Месяц назад
Life is a journey. We learn something new every day, and it's good to share the experience. I'm not claiming my solution is the best but it worked
@radhahariharan7384
@radhahariharan7384 2 года назад
The machine manufacturer could have given external JT6 taper so that the chuck could have been easily fixed
@TigerCarpenter
@TigerCarpenter 2 года назад
Yup. Unfortunately the world is far from perfect. We need to find working solutions
@richardbrougham1801
@richardbrougham1801 3 месяца назад
Jeez man clamp the wooden blocks together!
@whopper5150209
@whopper5150209 Год назад
Use two wedges stacked opposite and hit with two hammers from the opposite sides
@TigerCarpenter
@TigerCarpenter Год назад
as you could see, the problem was not to remove the chuck from the drill press, the problem was to separate the chuck from the taper because they semi welded to each other because of the tropical climate humidity and rust
@whopper5150209
@whopper5150209 Год назад
@@TigerCarpenter the taper is called the arbor I understand you didn’t want to remove the arbor and chuck assembly… but to properly separate the chuck from the arbor taper you use a wedge or two stacked.
@TigerCarpenter
@TigerCarpenter Год назад
anyway I did try using the wedge but everything was too tight due to the rust build up from tropical weather
@whopper5150209
@whopper5150209 Год назад
@@TigerCarpenter hit it with a heat gun or propane torch it will loosen and if too much space use two wedges stacked opposite and use 2 hammers to tap the opposite flat ends
@phantomtech287
@phantomtech287 2 года назад
🔥🔥🔥🔥🔥🔥🔥🔥🔥🔥
@TigerCarpenter
@TigerCarpenter 2 года назад
thanks!
@ccccen
@ccccen 11 месяцев назад
WHY NOT USE A PICKLE FORK TO GET IT OUT?
@sixpackbiz
@sixpackbiz 11 месяцев назад
The parts were semi welded. That's why the white lithium grease was the key to separate them.
@claytongardner9157
@claytongardner9157 2 года назад
My teeth don’t want to drop down. I think I will try to soak it , then oil it.
@TigerCarpenter
@TigerCarpenter 2 года назад
White lithium grease spray is your friend
@lescoburandun1457
@lescoburandun1457 2 года назад
😂🤣😂🤣😂🤣😂🤣
@walterschilling4512
@walterschilling4512 2 года назад
I see that you have taken great care protecting the old part with bubble wrap through out the video until you get to the most important part, the removale of the taper from the chuck, when the taper hits the concrete floor with no protection. Just sayin.
@TigerCarpenter
@TigerCarpenter 2 года назад
The bubble wrap was to protect my wooden workbench jaws, not the chuck, which was cracked and sentenced for scrapyard Yes I didn't want to damage the tapered surface to allow it to work as designed. It took me many hours of fighting with the semi welded parts trying to separate them. I bought a new set of chuck and taper anyway The final attempt with white lithium grease worked and just a little tap with hammer was required The taper dropped from 5 centimetres on the non tapered tip before it rolled on the floor. The tapered surface didn't even get scratches from that fall
@bigtrev8xl
@bigtrev8xl 3 года назад
Remind me, to not let you change one of my chucks LOL
@bigtrev8xl
@bigtrev8xl 3 года назад
@@TigerCarpenter If you extend the drill spindle(down), there should be a slot, and use a morse taper drift to remove the chuck/arbor.. google "morse taper drift''.. Cheers....
@bigtrev8xl
@bigtrev8xl 3 года назад
@@TigerCarpenter Read up up on morse tapers/jacob tapers, on how they work/hold.. There several different of tapers as well, they actually lock together, they have been used in engineering for over a hundred years.... The Morse Taper was invented in 1864 by Stephen A. Morse....it's not that they were rusted together, it is the angle of the taper that locks them together..
@TigerCarpenter
@TigerCarpenter 3 года назад
@@bigtrev8xl I didn't want to remove the taper, I was in fact hoping the taper would stay in the drill press, so that I can just swap the broken chuck with the new one. that's why I didn't use the wedge that helps with removing the taper. unfortunately the chuck didn't drop and the chuck+taper dropped. then it took me many various methods to separate them because they were baked together (all mechanical ways failed). I used gear bearing pulling jaws, which have tremendous force, as you would notice while replacing your car's clutch. even that force wasn't sufficient to isolate the taper from the chuck, because the rust semi-welded them into one piece. the point of this video is that white lithium grease spray managed to penetrate the "weld" and the taper dropped out of the chuck with the gravity force only. PS and you keep trying to convince me that the taper wasn't baked together with the chuck, and lecture me on the Morse tapers. I wasn't born yesterday buddy, and I know what I'm saying.
@bigtrev8xl
@bigtrev8xl 3 года назад
@@TigerCarpenter You sir are something else LOL When putting an instructional video up, at least get it right, and hitting a chuck with hammers, is not the way to do it, as I explained to you before, lithium grease will not break a taper. please educate yourself, look on youtube
@TigerCarpenter
@TigerCarpenter 3 года назад
@@bigtrev8xl for 5 decades I've watched many people removing the chuck only (not the taper) using the wooden block and hammer. when you use the wedge, you will remove the taper together with the chuck, and that was exactly NOT my intention, as I was trying to swap JUST THE CHUCK. I'm not sure what you are trying to demonstrate here. 1. ru-vid.com/video/%D0%B2%D0%B8%D0%B4%D0%B5%D0%BE-fZwx_773tbo.html I tried the wedge to remove JUST THE CHUCK but because it was rusty and baked together, it failed 2. ru-vid.com/video/%D0%B2%D0%B8%D0%B4%D0%B5%D0%BE-xHVkb1JU1Ac.html Everyone I know uses wooden block to remove JUST THE CHUCK, especially when it is stubborn / baked to the taper. PS and the white lithium grease did the trick, as shown in the video, the taper fell off the chuck with a push of a finger.
@hwfranjr
@hwfranjr Год назад
Lordy😂😂😂😂use a hammer and a metal gice not wood vice,your old chuck wont break and is already damaged,lol😂😂😂😂
@biginoob312
@biginoob312 Год назад
You look inexperienced
@TigerCarpenter
@TigerCarpenter Год назад
Looks are often deceiving. You sound like an unhappy individual. I can see many ugly people every day and nobody needs to tell them that. Let them be ugly and happy I don't have a business providing drill press repairs. I'm a hobbyist woodworker, and when my drill press chuck got broken, I tried many things, and finally I managed to fix it. that's how people gain experience, by trying and learning new skills. using this approach, I actually self learned a lot of things, not just in woodworking but in all walks of life. making negative comments is definitely not a skill that impresses me. go back to playing computer games grumpy smurf.
@biginoob312
@biginoob312 Год назад
I do sorry for hurting you. Actually I was watching your video to learn how to change Chuck. I have same drill bench. Good luck 😃
@TigerCarpenter
@TigerCarpenter Год назад
@@biginoob312 you didn't hurt me at all. My video helped many people and they were happy and grateful someone put some effort to make a video. Your comment doesn't bring anything useful to the table. Maybe one day you will learn how not to push people away from you. And if you have a better solution to fix the drill press chuck, please share the link to your video. We are always happy to learn something new. It feels like you came to me and said you were hungry, so I gave you some food, and then you said the food wasn't that great. That's why from now on we'll call you Grumpy Smurf
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