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How To- Waterproof Rooftop Storage Boxes Securely Mounted On A Roof Rack 

Wanderlost Overland
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How to install waterproof storage box on roof rack for overlanding. Quick release rooftop cargo box on a Toyota 4Runner, but they can also attach to aftermarket roof racks on a Tacoma, Jeep, Subaru, truck, anything with a flat crossbar. We use large Plano gun cases, or rifle case, but any plastic or aluminum gear bin can be mounted the same way. Our DIY method mounts an inexpensive waterproof storage case securely and safely to our roof rack bars.
________________________________
Items below were sourced from McMaster-Carr: www.mcmaster.com/
6- 92311A544
18-8 Stainless Steel Cup-Point Set Screw, 1/4"-20 Thread, 1-1/4" Long.
1- 7062T23
Multipurpose 6061 Aluminum Z-Bar, 1/8" Wall Thickness, 1-1/8" High, 1-1/8" Outside Width, 3 Feet Long.
1- 1466N32
High-Temperature Silicone Rubber Strip with Adhesive-Back, 1" x 36", 1/16" Thick.
Items below were sourced from Amazon:
6- 80/20 Inc, 3686, 15 Series 1/4-20 Centered Slide in Economy T-Nut: amzn.to/3k9dKHy
1- Lee Engineering Aluminum Lab Frame Lattice Rod 1/2" Diameter X 36": amzn.to/3drLiPU
1- SBDs (Pack of 10): 1/4"- 5/16" Round Black Vinyl Flexible End Cap Bolt Screw Rubber Thread Protector Safety Cover | for 0.250 Inch Pipe Post Tubing Rod OD Cover - 1" inside Height: amzn.to/3auyZjN
2- Plano Mil-Spec Field Locker Tactical Long Gun Case with Wheels: amzn.to/3pyHLBE
Items below were sourced from Lowe's:
8- 1/4" 20 x 1" stainless steel bolts
8- 1/4" 20 stainless steel nylon lock nuts
6- 1/4" 20 wing nuts
1- 1/16" x 1" x 3' aluminum flat stock
1- 1/8" x 1 1/2" x 4' aluminum flat stock
Pulled out from under our workbench:
An old rubber semi trailer mudflap.

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29 сен 2024

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Комментарии : 121   
@InGratitudeIam
@InGratitudeIam 2 года назад
This is the smartest approach I've seen yet. Thank you.
@WanderlostOverland
@WanderlostOverland 2 года назад
Glad you think so!
@SHWELL11
@SHWELL11 4 года назад
Ive done similar with less expensive Plano cases with success, so there is a more affordable option available to those that cant afford to spend $150 in that particular Rifle case. Plano has many options for everyones needs.. Great video and thanks for sharing.
@paulwhitaker6025
@paulwhitaker6025 4 года назад
Great install. I felt the same way, drilling holes into a 150$ case but it’s cheaper than getting a storage Thule. Way cheaper and more rugged!!
@MRAPLUS
@MRAPLUS 2 месяца назад
I came right here when I needed a roof storage case.. Thank You Guys..
@WanderlostOverland
@WanderlostOverland Месяц назад
You're very welcome!
@veedubya4636
@veedubya4636 4 года назад
I enjoyed the video and I really like this idea! Now I have to get an roof rack for my FJ.
@BarFlyFishingTexas
@BarFlyFishingTexas 4 года назад
Love the video! You guys are funny!! Refreshing! New Sub here! #BarFlyFishingTexas
@WanderlostOverland
@WanderlostOverland 4 года назад
Awesome! Thank you!
@michaelbahl4357
@michaelbahl4357 5 месяцев назад
I want to try this DIY solution out. The Amazon link for the box is broken could you update it?
@14chstr
@14chstr Год назад
How's the aerodynamics? Can you hear or feel the air dragging the box when driving?
@留感
@留感 2 года назад
Could you mind of giving a clue of purchasing the storage box? It's so hard on researching google.
@MrGenerichead
@MrGenerichead 3 года назад
Why not use the studs in the back also in the front? Great concept!
@AustinLWright
@AustinLWright 4 года назад
I love this channel. You two are hilarious.
@aaronhodgdon
@aaronhodgdon 3 года назад
Great video and application... One question, in the parts section of the video description you list Lee Engineering Aluminum Lab Frame Lattice Rod 1/2" Diameter X 36"..... Where was this used in the video?
@WanderlostOverland
@WanderlostOverland 3 года назад
I'm sorry, that was used to make the traction board pins.
@paulf9653
@paulf9653 4 года назад
Nice and simple. Now I just need an SSO Roof Rack. 😁
@WanderlostOverland
@WanderlostOverland 4 года назад
Thanks for watching Paul!
@BarlitosC
@BarlitosC 2 года назад
3:30 got me
@BarlitosC
@BarlitosC 2 года назад
what
@MM13916
@MM13916 3 года назад
Great video! Love your content and its helping my build come along. Question: Is there a reason you went with the Z bar mount in the front, rather than another set of 3 bolts / wing nuts? I see that you like being able to pull the cases off easier with the Z, but seems to me they would be odd to store with that extra metal on the bottom (when not in use on the 4R). Thanks!
@WanderlostOverland
@WanderlostOverland 3 года назад
Thanks for watching Anthony! Our primary goal was to make the boxes as easy as possible to put on and remove. Unfortunately you're correct, the bars do make it somewhat less convenient to store when they're off the top.
@MM13916
@MM13916 3 года назад
@@WanderlostOverland thanks guys! Love the setup and probably going to try one box with the Z bar and other just bolts to see a difference. Love your videos and have watched the SSO bumper install a few times. I’ll be putting mine on next week, thanks again for such great content
@TheJorgito
@TheJorgito 4 года назад
The quick disconnect system you guys came up with is ingenious! Love this channel
@willpowell2938
@willpowell2938 3 года назад
That look he gives the camera at 4:39 as well, he knows how slick that is!
@rickdoesitforyou
@rickdoesitforyou 3 года назад
Any vibration?
@WanderlostOverland
@WanderlostOverland 3 года назад
Nope, none at all.
@cash1469
@cash1469 Год назад
Why you guys so so funny, hahahahahahahahahaa
@erikaamac2727
@erikaamac2727 Год назад
THANK YOU FOR YOUR DETAIL!!!
@vy10mac9
@vy10mac9 Год назад
Really great for the price
@StansE250
@StansE250 2 года назад
How do you secure your boxes from Prying by n’er do wells who want (inside) ?
@WanderlostOverland
@WanderlostOverland 2 года назад
The boxes have a place where we can use a Padlock
@greeenteeee
@greeenteeee 2 года назад
What have you carried in there? I like they are low profile but not much you can store in there id imagine
@WanderlostOverland
@WanderlostOverland 2 года назад
We put a tent, tarp, and poles in one. The other gets misc. camera equipment.
@RenegadeAdventuresNC
@RenegadeAdventuresNC 8 месяцев назад
GENIUS! Thank you!!
@willpowell2938
@willpowell2938 3 года назад
Great video, working on doing this! One question, what are the lattice rod's used for? I don't recall seeing those in the video, but they're listed in the supplies.
@WanderlostOverland
@WanderlostOverland 3 года назад
I'm sorry, I forgot to take the lattice rod off the list. That's actually used to make the traction board mounts.
@willpowell2938
@willpowell2938 3 года назад
@@WanderlostOverland No sweat! Love the videos, keep them coming!
@cephirof
@cephirof Год назад
LOVE ITBest of others
@cephirof
@cephirof Год назад
LOVE ITBest of others
@Bergo101
@Bergo101 Год назад
Thanks for the video. Wondering why you’re not just using ratchet straps? It’s easy and very sturdy, flexible in where you position the box, cheap and so on. Just curious!
@jotsingh8917
@jotsingh8917 2 года назад
Wrong: The T-slot nuts are not sliding into the rail unless they are filed into the proper trapezoid shape. Further, I find it ridiculous that SSO does not these items in their offering. This racks looks good but the detail engineering leaves much to be desired. Would not buy again.
@mikehoffman3690
@mikehoffman3690 4 года назад
Ingenious design. We’re going to explain it to you. 🤣
@WanderlostOverland
@WanderlostOverland 4 года назад
Thanks Mike!
@xtiantv7168
@xtiantv7168 2 года назад
The best part is when their daugther VOLUNTEERS to have adventure with them 🤣🤣🤣
@independantish
@independantish 9 месяцев назад
The ruf .. yes
@photog1529
@photog1529 Год назад
I may not have a Toyota ('95 4WD Suburban), but I get a lot of enjoyment from your videos and learn a few tips as well. By the way, those cases are no longer $150 🙂
@mykalbee
@mykalbee 4 года назад
Looks good. I am curious to know what if any hit to the fuel economy there is?
@davidellenbaum1229
@davidellenbaum1229 4 года назад
better fuel economy !funny guess your 4runner doesn't get good gas mileage .travel down hill !
@WanderlostOverland
@WanderlostOverland 4 года назад
There'll definitely be a reduction on mileage. But 4Runners aren't known for fuel economy anyways.
@flapbean
@flapbean 2 года назад
Darn it. Wish I saw this video before cutting extra holes in my Pelican gun case 😞
@kypercarjoe153
@kypercarjoe153 Год назад
I love the witty and love you share. God bless and keep us laughing. Great stuff.
@jotsingh8917
@jotsingh8917 4 года назад
Hah, great install but more challenging for the standard OEM 4Runner cross bar....
@miltonparker8353
@miltonparker8353 3 года назад
Drill holes, U bolts...Like how Packasport does it, simpler
@TerryGrayTX
@TerryGrayTX 4 года назад
Uh oh...looks like SSO might have changed their extruded aluminum since this video. Even though video is not even a year old yet, i knew I should have measured and verified 1st! My T-Nuts (or T-Slot Nuts, for some people) just arrived and they are too big. I'll snoop a bit and see if I can confirm and/or get an updated part # from 80/20 (and Amazon link if they sell it there). Link to photos: photos.app.goo.gl/9g21rxcxg3z5Q2cEA
@TerryGrayTX
@TerryGrayTX 4 года назад
Got these in today, and looks like these will work: 80/20 Inc, 3382, 10 Series 1/4-20 Centered Slide in Economy T-Nut (25 Pack) www.amazon.com/gp/product/B00JF7AIEM Others may fit as well. Key thing might be to get 10 Series instead of 15 Series...but you better check your crossbars 1st. BTW, I got my SSO rack in late Sept 2020
@meharsamba
@meharsamba 9 месяцев назад
This was surprisingly well elaborated.
@AllThingsOverlanding
@AllThingsOverlanding 4 года назад
Great video as always guys! Great idea too!
@markmissildine8345
@markmissildine8345 4 года назад
It nearly kicked my butt on the TRD ROOF RACK, but finally got it done.
@juanpastor
@juanpastor 3 года назад
Your shopping list shows 1-3ft zbar. Any reason you couldn't do it with 2-1ft zbars? I'd like to minimize the amount of cuts. Thanks guys, I appreciate the thought that goes into you videos.
@WanderlostOverland
@WanderlostOverland 3 года назад
You can definitely do it with 2-1' bars. We like to get extra stock, just in case we screw a piece up.
@melortega6228
@melortega6228 4 года назад
Mark and Marri, I love all ur budget friendly mods to ur RIGS...i do alot of mods on my FJ myself from watching u guys ,thank you for the toturial.Now,I have a? which RIG do u guys prefer the FJ or the 4Runner?I mean there both beautiful.thank u GOD BLESS and BE SAFE.
@WanderlostOverland
@WanderlostOverland 4 года назад
Thanks for watching Mel! The FJ is our favorite just for its cool factor. But the 4R has more interior room, better creature comforts, and we can see out of it.
@coolspot18
@coolspot18 3 года назад
This is a good idea to use a gun box ... any issues with noisy people wondering why you're driving around with so much "hardware" on the roof? I'm looking for a low profile solution myself but worried about people freaking out.
@WanderlostOverland
@WanderlostOverland 3 года назад
Most people don't even know what they're used for. So no problems there.
@mmmmmmb
@mmmmmmb Год назад
Just found your channel after I bought a 4runner and wanted to set up a family overlander You guys are incredible. I love the creative engineering. My 4runner project list was crossed off quickly with the guidance of all your great videos. Natural teachers.
@WanderlostOverland
@WanderlostOverland Год назад
Thanks for watching!
@RedDevilTuning
@RedDevilTuning Год назад
Can you show how to add struts to the box?
@overlandadventures6763
@overlandadventures6763 3 года назад
Great video. I'm going to follow your example and do the same. Thanks for all the great content. Love your channel
@WanderlostOverland
@WanderlostOverland 3 года назад
Awesome! Thank you!
@patricioelosua5886
@patricioelosua5886 3 года назад
Managed to find this video after clmmenting on the FJ vs 4R video haha. Thanks!!
@WanderlostOverland
@WanderlostOverland 3 года назад
Great to hear!
@Bookerdevin101
@Bookerdevin101 4 года назад
I'd choose Pelican cases though
@bravovictor1922
@bravovictor1922 3 года назад
What are you gonna do? That sounds naughty
@mdtran07
@mdtran07 2 года назад
Great video! I have a question, would a 1 inch Z bar work as well or not? TYIA
@WanderlostOverland
@WanderlostOverland 2 года назад
It should
@zman92630
@zman92630 4 года назад
Wow, great video (and great sense of humor, guys!) I love how you find a way to make it work, with a little creativity! Also, like most of us, you don't want to pay Yakima $40 for one tiny little part. Thumbs up! Sub +1
@WanderlostOverland
@WanderlostOverland 4 года назад
Thanks so much!
@daledurham7353
@daledurham7353 4 года назад
I've been using these for years! Secure and waterproof with a very low profile!
@jeff9104
@jeff9104 4 года назад
I haven't got my 4 Runner yet but I watch all of your videos for future add-on mods, thanks
@WanderlostOverland
@WanderlostOverland 4 года назад
Thanks for watching Jeff! Let us know details of your 4R build when you start it.
@trailrunnah8886
@trailrunnah8886 4 года назад
Excellent! Very clever. I'm going to look into seeing if this is possible on my stock rails. I've been thinking one or two of these cases may come in handy.
@WanderlostOverland
@WanderlostOverland 4 года назад
Thanks for watching Michael!
@soldermecold7456
@soldermecold7456 4 года назад
Nice work, I got pelicans on my roof. The case, not the bird.
@WanderlostOverland
@WanderlostOverland 4 года назад
Sweet, we've been using Pelican cases for our camera equip. for many years. $$$
@officialWWM
@officialWWM 2 года назад
Those boxes are awesome and exactly what I’ve been looking for. They are pretty darn expensive though :/
@WanderlostOverland
@WanderlostOverland 2 года назад
They are!
@InGratitudeIam
@InGratitudeIam 2 года назад
Buy once. Cry once.
@officialWWM
@officialWWM 2 года назад
@@InGratitudeIam I’m in Australia…that automatically makes them $200 more expensive here!
@damenjacobs
@damenjacobs 4 года назад
Are there any Over-landing meetups in the Midwest worth going to? I live in Illinois and it seems like everything is West/East coast lol. Also any good trails located in the Midwest for beginners?
@joshuawilliamson7672
@joshuawilliamson7672 4 года назад
Damen Jacobs Colorado and Pennsylvania are probably the nearest for you
@WanderlostOverland
@WanderlostOverland 4 года назад
Northern Wisconsin and Michigan's UP has tons of Forest Service roads and trails. Then there's Land Between The Lakes in KY. Plenty of places to explore if you're willing to drive 5 hours or more.
@BirdDogOffRoadAdventures
@BirdDogOffRoadAdventures 4 года назад
Damen Jacobs I recommend spending some time at River road Rally or Badlands off road parks to get familiar with your rig. There is the KOAR event in the UP every year and MOOR in Missouri. Chitown 4X4 has events every so often as well if you want to follow them on Facebook. As Mark and Merri said there is also Land between Lakes in Ky and there are also trails in the Ozarks that are pretty popular.
@nestorcarrasco
@nestorcarrasco Год назад
I like a lot your sense of humor! ;)
@WanderlostOverland
@WanderlostOverland Год назад
Thanks! 😃
@OverlandTrax
@OverlandTrax 4 года назад
Nice video, keep them coming ✌
@rostamr4096
@rostamr4096 4 года назад
Another great video...thanks guys..
@WanderlostOverland
@WanderlostOverland 4 года назад
Thank YOU for watching!
@TheTorkerman
@TheTorkerman 4 года назад
You guys are funny
@_beez33
@_beez33 4 года назад
Do you use a ground tent instead? If so, which one?
@WanderlostOverland
@WanderlostOverland 4 года назад
Yes, we have several. We have an REI tent, a canvas baker’s tent with wood stove, and we have a 1963 Hiawatha camper that we took off the frame and completely restored. It all depends on where we are going and what the weather and terrain are like.
@davidellenbaum1229
@davidellenbaum1229 4 года назад
nice job taking your guest for a ride .so funny
@WanderlostOverland
@WanderlostOverland 4 года назад
Always reluctantly cooperative! It's like she knows us or something.
@pinoyrc77
@pinoyrc77 3 года назад
Nice video, what brand is the cargo case and model thanks I appreciated
@WanderlostOverland
@WanderlostOverland 3 года назад
They're Plano rifle cases and come in a wide range of shapes and sizes.
@pinoyrc77
@pinoyrc77 3 года назад
Thank you sir I appreciated
@therealsolo23
@therealsolo23 4 месяца назад
Great idea. Best one ive seen yet.
@WanderlostOverland
@WanderlostOverland 4 месяца назад
Glad you liked it!
@madcratebuilder
@madcratebuilder 3 года назад
Very nice hold down hardware.
@WanderlostOverland
@WanderlostOverland 3 года назад
Thank you!
@jpperez4716
@jpperez4716 4 года назад
Love the idea and execution. Thank you
@WanderlostOverland
@WanderlostOverland 4 года назад
Thank you!
@dimascuevas5834
@dimascuevas5834 Год назад
Great video!
@WanderlostOverland
@WanderlostOverland Год назад
Glad you enjoyed it
@TrailorSailYT
@TrailorSailYT 4 года назад
I always love Mary's facial expressions when she gets called out. LOL
@flisms
@flisms 2 года назад
Very nice!!
@WanderlostOverland
@WanderlostOverland 2 года назад
Thank you! Cheers!
@NigelNaughton
@NigelNaughton 2 года назад
Awesome!
@WanderlostOverland
@WanderlostOverland 2 года назад
Thank you! Cheers!
@chriss8206
@chriss8206 2 года назад
I'd choose anything that didn't look like a gun case. There's other options.
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