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How to Wind Custom Springs 

NightHawkInLight
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In this video I demonstrate a simple tool I created for hand winding large springs which are useful for many different projects, and notoriously hard to find. You can go further to even out the tension by tempering the springs after they have been wound by heating them in an oven at 400 - 500 Fahrenheit for 20 minutes or so. Here is a calculator that can be used to determine what wire and winding pitch to use for specific spring tensions and other various traits: www.efunda.com/... #NightHawkInLight
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27 авг 2024

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Комментарии : 286   
@TheKingofRandom
@TheKingofRandom 9 лет назад
Cool idea Ben! Bake them in the oven at 500C for an hour and they should retain their springiness under higher loads.
@theorbization
@theorbization 9 лет назад
you two shpuld make an iron man suit or something
@Nighthawkinlight
@Nighthawkinlight 9 лет назад
Thanks Grant! I think you mean 500F? I don't think many home ovens hit 500C
@SafetyLucas
@SafetyLucas 9 лет назад
NightHawkInLight not with that attitude.
@bigfootgoesboom
@bigfootgoesboom 9 лет назад
Leon Parkin The hacksmith is already doing that
@Nighthawkinlight
@Nighthawkinlight 9 лет назад
Magneto! If anyone's oven hit 500C it would be Grants.
@EarlofDestruction
@EarlofDestruction 9 лет назад
I was so bored of winter and I wanted spring, thanks to this video I can make one myself.
@yergaderga
@yergaderga 8 лет назад
I've never thought of that. Good job.
@AppliedScience
@AppliedScience 9 лет назад
Good stuff. I like the more casual editing style. You always have interesting projects, and it's the content that really matters.
@AdamBechtol
@AdamBechtol 7 месяцев назад
Yay Applied Science! 🙂 And 8 years later too, like RU-vid comment archeology. :p
@RimstarOrg
@RimstarOrg 9 лет назад
Thanks! This'll come in handy. I hadn't even thought of making my own springs like this.
@Nighthawkinlight
@Nighthawkinlight 9 лет назад
It's the simplest ideas that I like the best. Smaller springs can be wound on a spindle on a drill press, but that's no good for large springs.
@power-max
@power-max 9 лет назад
NightHawkInLight I wonder if this can be done with much more flexible/maliable wire, and then heat treated somehow to harden it and make it springy?
@andyjones7121
@andyjones7121 9 лет назад
Simple and genius! Great video! I've done similar with nitinol (memory) wire but never thought of this obvious application.
@jamesbell4041
@jamesbell4041 4 года назад
Another great video. I've just returned from my local model shop with a bunch of wires that I thought were posable, but turns out I'd picked PIANO wires!!! So searching youtube to see what I can use them for (I rarely take/send things back to the shop!) and then I stumble across your brilliant channel, where for the 3rd time in 6 months, you've got practical solutions for my self-induced (if that's even a word!!) Problems!! I've been looking for a particular spring for weeks and was getting prepared to dismantle all sorts of items around my flat!! So once again, thank you sir, your videos help spark the imagination in creative souls across the world 👏🏿👏🏿🙏🏿💜🇬🇧
@Nighthawkinlight
@Nighthawkinlight 4 года назад
You can bend piano wires really easily with heat from a torch, and it's nice because they hold their shape solid when they cool down. Not good if you're doing stop motion or something, but great if you just want to bend them once and have them stay that way.
@zfotoguy71
@zfotoguy71 9 лет назад
Great idea!! Thanks for showing us how to do it. Several years ago I was bending brass around an iron rod. The end slipped and snapped me really hard right on the knuckle of my finger. It was intense pain and even today I can feel the spot every time something touches it. Wear gloves and watch out for that end piece springing out of your hand.
@angelagonzales7
@angelagonzales7 9 лет назад
Thank you! Best subject ever, i'm sure sooo many other makers out their hate it when they can't find springs.... It's like that ONE lego you can't find even though you just saw it ten seconds ago lol.
@rukiddin0669
@rukiddin0669 9 лет назад
OK, Whatever you are using for a Mic, IS AWESOME. I was wearing headphones, and I legitimately thought some one was talking to me outside my room.
@Nighthawkinlight
@Nighthawkinlight 9 лет назад
It's super nice isn't it? I love it. It's a Sure Lenshopper with internal flash recording. I'm probably the only person in the world that uses that sort of mic to record voice overs, but I think everyone else is missing out.
@destan5568
@destan5568 9 лет назад
I love this video, this method has so many applications! I also love the idea of you releasing smaller videos every now and then too
@aguywithamustache9819
@aguywithamustache9819 9 лет назад
This is pretty cool! I might just make custom springs for my projects from now on to add another touch of personality to them. Thank you for sharing this!
@CoOzEbOy1
@CoOzEbOy1 9 лет назад
I'm ordering different strengths of springs all the time on ebay. This might actually save me alot of money. Thanks.
@jesusp.6993
@jesusp.6993 9 лет назад
Man do I wish I was smart and creative like you people.
@manbearpig3354
@manbearpig3354 9 лет назад
Nearly at a million subs Ben! hope your going to do a super awesome project to celebrate that mile stone bro. Top notch as always its nice to see your face in a video for once to
@LGbaSS-bi2ml
@LGbaSS-bi2ml 9 лет назад
NightHawkInLight you sir just made my day! Thank you!
@trollforge
@trollforge 9 лет назад
Fantastic! You have no idea how useful this is going to be!!! Well actually NightHawkInLight YOU probably do...
@scratchgolf
@scratchgolf 9 лет назад
I love the new format, well done! give you more time to make awesome vids! Can you tell me or make a vid on how you do those sweet voice overs? the bass is awesome, my audio always sucks! Great tips on the spring can;t wait to see what project you'll use it with!
@Nighthawkinlight
@Nighthawkinlight 9 лет назад
A lot of how the voice over sounds is because of the microphone. I use a shotgun mic which is kind of unusual for voice overs, but I like it. Currently I use a Sure Lenshopper, the version with internal flash recording and monitoring output. I like it a lot.
@scratchgolf
@scratchgolf 9 лет назад
NightHawkInLight Thanks Ben! I need to up my game a bit! You are definitely a channel I look up to.
@Nighthawkinlight
@Nighthawkinlight 9 лет назад
Eric C Don't sweat your equipment too much. Great videos can be made with cheap gear if you know how to use it.
@scratchgolf
@scratchgolf 9 лет назад
Agreed! I have a tendency to 'slop' stuff out, it's more my personality, HA! Yup I said i'm lazy.
@madhouse5213
@madhouse5213 9 лет назад
NightHawkInLight you have a shotgun as a mic ? O_o
@christopherwestern9223
@christopherwestern9223 5 лет назад
This knowledge will come in vary handy for me.
@fredford7642
@fredford7642 3 года назад
GREAT video! Ever so simple and yet very doable. Thank you!
@JasonPatz
@JasonPatz 9 лет назад
To help keep the spring consistent, you might consider drawing a guideline on your bending tube or if you want different "densities" you might have some different paper patterns that you tape on.
@MyFullmetalValentine
@MyFullmetalValentine 9 лет назад
nice application of an existing method. wouldnt have thought to ise it for sprinhs. my gf uses this method on a smaller scale when making jump rings for jewlery
@jamesthemlg
@jamesthemlg 9 лет назад
YES THANK YOU!! You have no idea how long I waited for something like this ;)
@cryker387
@cryker387 9 лет назад
10/10 beard and I support the casual video shooting.
@ArztvomDienst
@ArztvomDienst 9 лет назад
Your safty note is well placed, I had a patient who scalped himself with the spring of a garage door and managed to even break his skullcap xD
@Nighthawkinlight
@Nighthawkinlight 9 лет назад
Garage door springs are extremely scary, they could easily kill you.
@TundraTress
@TundraTress 9 лет назад
Oh lord
@kazsmaz
@kazsmaz 9 лет назад
NightHawkInLight I was once attacked by a wild garage door spring in the hills of Scotland. They are mighty predators and should never be approached.
@butre.
@butre. 9 лет назад
oh man this is going to be really useful for me finding springs the right size and tension for my crosman 2240 is almost impossible without resorting to the internet.
@SushiKing123NorskGaming
@SushiKing123NorskGaming 9 лет назад
Nice project, Ben
@twinkmaster2
@twinkmaster2 9 лет назад
Best springs of that size you can get will be Wastegate springs, can get them in all kinds of diffrent stiffnesses and sizes! Springs to regulatre external wastegate pressure for turbo cars
@Nighthawkinlight
@Nighthawkinlight 9 лет назад
Great tip!
@AlienOfTech
@AlienOfTech 9 лет назад
I've waited 3 weeks for a new video and this is what I get!? 3 minutes on how to make springs!?
@Nighthawkinlight
@Nighthawkinlight 9 лет назад
You must have missed the video I posted two days ago.
@AlienOfTech
@AlienOfTech 9 лет назад
Oh ya. I don't usually go on videos tab I just look at the uploads on the main page. Sorry :P
@SamuelVella1995
@SamuelVella1995 9 лет назад
You could even add a ruler measurement to that angle iron support bar, with a slide that holds the wire. That way you could easily and accurately manage the spacing as you wind the spring.
@drunkbird4221
@drunkbird4221 9 лет назад
When Morgan freeman dies you should take over and start making documentaries because your voice is mesmerizing
@samuelhanks2481
@samuelhanks2481 8 лет назад
He will never die, he is a God.
@jessiebullock
@jessiebullock 9 лет назад
As always, excellence in "how to." Thanks!
@phxtonash
@phxtonash 9 лет назад
I have done this but I didnt know about music wire good info
@DanyalShams99
@DanyalShams99 9 лет назад
Nice! And it would have been great if you demonstrated the spring in use :)
@awsomeman40001
@awsomeman40001 9 лет назад
his pupils are full of knowledge!!!
@jonmosin8820
@jonmosin8820 8 лет назад
This is very useful for a custom gun that I'm building that I have to make my own magazine for and most of the other springs
@darkcwboy
@darkcwboy 9 лет назад
Cool. Good to know if needing custom springs
@JohnCena-hb4lj
@JohnCena-hb4lj 5 лет назад
Your videos have realistic information good job
@Buhnana-san
@Buhnana-san 9 лет назад
Awesome! This adds so many ideas to my list of possible builds. Thanks a ton. And also, digging the beard.
@Jesses001
@Jesses001 9 лет назад
Interesting. I will keep that in my tool box of methods. What I really need though are smaller springs. I often deal with firearms that were made 100 years ago and the springs need replacing, but good luck finding a spring just the right size and tension.
@Nighthawkinlight
@Nighthawkinlight 9 лет назад
You can make little springs the same way, just shrink down all the parts.
@Jesses001
@Jesses001 9 лет назад
NightHawkInLight I guess I will have to find that wire online. I doubt anything within 100 miles of here will have wire that small, ha. Thanks for the information.
@SpecificLove7
@SpecificLove7 9 лет назад
Very nice. That will come in handy. Thanks
@ninjarooster9258
@ninjarooster9258 9 лет назад
Just a thought: if you took a bit of time with a drill and maybe a grinder (to make a flat spot on the pipe where a hole could be drilled.), you could build that tool with a few nuts and bolts if you don't have a welder.
@electronicsNmore
@electronicsNmore 9 лет назад
Very nice video! This video is very similar to the type of videos I make.
@Vo_d_kontra_o_norMAL
@Vo_d_kontra_o_norMAL Год назад
Hey ! Tell me - a spring like this with Lot space between each wire Are more or less powerfull than a default spring (small space between wires) ? Or faster ? Or more resistence ? The power last more time ? Or less ?
@kimho5548
@kimho5548 4 месяца назад
Awesome video. Thanks for sharing this!
@wesleyhochstetler5144
@wesleyhochstetler5144 9 лет назад
Do smaller videos like this between major projects. I really like the spring idea.
@MrMrMrMrMrT
@MrMrMrMrMrT Год назад
You could even 3D-print a hull with a negative imprint for the spring wire, that you simply put over a tube and then the wire precisely follows the negative shape. This way, progressive springs can be made easily
@ETxSalsa
@ETxSalsa 9 лет назад
love the quality as always. Great job man
@davidharris8171
@davidharris8171 9 лет назад
Perhaps welding a second guiding eye on the other end of your angle iron would assist you. Beyond that you have a great setup for basic springs. I do things in wood and this method could come in handy for some projects.
@gnomschild
@gnomschild 8 лет назад
Also a good jig for chainmail rings.
@emmanuelalbert1340
@emmanuelalbert1340 9 лет назад
Have you thought about drilling a hole in the angle iron to thread the wire through? This way you will be slowly pushing the receiver pipe as you turn. Also so the wire won't hurt your hands.
@SaladDev
@SaladDev 9 лет назад
I completely forgot about you. Damn, I remember watching you back in 2010
@Nighthawkinlight
@Nighthawkinlight 9 лет назад
Thanks for coming back! By clicking the gear next to the subscribe button by my channel name above you can select to receive an email notification when I post new videos if you'd like to keep up to date.
@bootsmanaa
@bootsmanaa 9 лет назад
awesome as always
@richardyap2117
@richardyap2117 8 лет назад
Genius. well done.
@kerky7059
@kerky7059 Месяц назад
I know that it might be difficult to keep the spacing between the spring windings constant for compression springs in this process of making them... But I have a question; What if you made a simple extension spring and then, using plastic deformation, simply stretched the spring to whatever size compression spring that you needed? The spacing between the winds would be basically perfect. But would the deformation cause the spring to be weaker, or maybe bend easier?
@Nighthawkinlight
@Nighthawkinlight Месяц назад
That's a good idea
@benjamingisler9219
@benjamingisler9219 9 лет назад
what if you needed to make a smaller spring could you attach a smaller rode and put a drill on it?
@TrollFaceTheMan
@TrollFaceTheMan 9 лет назад
Awesome video as usual!!
@RegisMichelLeclerc
@RegisMichelLeclerc 11 месяцев назад
I was hoping you would explain how to quench and temper the metal, and even "carbonise" it. I'm starting from chicken wire, which is very soft, and as you suggest, you need some heat treatment in a coal-based mixture to stiffen the spring (heat it to red and throw it into peanut oil), but it becomes incredibly brittle then, so you sort of anneal it back by leaving it a couple of hours in the oven at 200ºC to "resoften" it... I need to check, maybe next week-end...
@echoingchaos9659
@echoingchaos9659 9 лет назад
Your beard is on point xD love the video format. You should try to do this a lot more often
@torchofkck4989
@torchofkck4989 3 года назад
Thanks for sharing. Now that it's been a moment or two, sense you have made this video & have had time to play & perfect... Have you attempted to annealing, shaping, & retempering..? How was your outcome ?
@wompstopm123
@wompstopm123 Год назад
this is the exact opposite of the this old tony video, no cringey attempts at comedy, no intimidating math equations, no 2000$ industrial equipment, just practical techniques that anyone could do
@spetnazer
@spetnazer 7 лет назад
How to make the spring from the big side to the small side like a cone?
@MegaAvilaa
@MegaAvilaa 9 лет назад
Like your videos a lot, they come in real handy, has anyone ever told you you look like liam neeson?
@littleAZN248
@littleAZN248 9 лет назад
You could use springs from hobby grade rc cars. The springs you made look like losi lst sized springs
@amazingmagicalcards3259
@amazingmagicalcards3259 9 лет назад
Could you use smaller metal to make smaller springs
@TaroutCommodore
@TaroutCommodore 9 лет назад
I did not expect you to look like that. You look good an everything I just thought that you'll look different from your voice. Thanks for the useful videos.
@connorwade997
@connorwade997 9 лет назад
That is one majestic beard you have sir.
@rderby911
@rderby911 9 лет назад
now I can finally make a kick drum pedal for my cajon!! Your videos never disappoint!
@ragingwillie483
@ragingwillie483 10 месяцев назад
this is really great!!!! thank you!!!!!!!
@aliceoculus5593
@aliceoculus5593 9 лет назад
Hey NightHawkInLight. I have been binge watching your videos and they are really awesome! I wounder if you could build a semi-auto airsoft pistol modeled off a real pistol like a glock :) I'm sure it would make an awesome project!
@thienhuynh8917
@thienhuynh8917 8 лет назад
Very smart...Many thanks.
@catherineharris4746
@catherineharris4746 3 года назад
Outstanding!👍👍👍👍
@goldenhotdogs3991
@goldenhotdogs3991 8 лет назад
great info! I really needed this!
@sandiandaba
@sandiandaba 9 лет назад
Let no one despise you for your youth, but set the believers an example in speech, in conduct, in love, in faith, in purity. (‭1 Timothy‬ ‭4‬:‭12‬ ESV)
@racczs2336
@racczs2336 4 года назад
Much love 🙌🏾
@JustThingKing
@JustThingKing 9 лет назад
Will these springs wear faster than a bought one, eg loose the tension and become "slack"?
@Nighthawkinlight
@Nighthawkinlight 9 лет назад
No, they should be every bit as good as store bought springs, especially if you temper them after winding which can be done in an oven.
@JustThingKing
@JustThingKing 9 лет назад
Okay, any idea which temperature I should aim at? Also, would it be possible to make a dual rate spring?
@Nighthawkinlight
@Nighthawkinlight 9 лет назад
Filip Carlén 4-500 f. I've added a note about tempering to the description.
@hazzalandy
@hazzalandy 9 лет назад
Filip Carlén www.efunda.com/designstandards/springs/calc_comp_designer.cfm#calc This may be of use to you. A dual rate spring may be made by more densely winding the coils at one end.
@Nighthawkinlight
@Nighthawkinlight 9 лет назад
harry smith Great link! I'll add that to the description.
@krausrepair1171
@krausrepair1171 9 лет назад
small videos are great
@killmimes
@killmimes 9 лет назад
If you anealed the wire first...it would be easy to bend.. then just heat the spring to cherry red and then oil quench
@phab2808
@phab2808 9 лет назад
Good to know thanks
@codybates3225
@codybates3225 9 лет назад
Thank you for this idea. My father and I are snake hunters when we make our snake sticks we can never find the spring to complete or even fix the so thanks
@simerlimer209
@simerlimer209 9 лет назад
please make the videos that require springs im so lucky so i acturly got a dad witch owns a spring factory :)
@Darkest-Light
@Darkest-Light 9 лет назад
Simple and brilliant! Love videos like this! +1
@ExF1Guy
@ExF1Guy 9 лет назад
While I prefer the more carefully edited videos, it would definitely be nice to see some small, easy to do projects in between your major ones.
@theNick256
@theNick256 9 лет назад
Your face...... It's perfect, and fits the voice very well, nice beard too!
@x9x9x9x9x9
@x9x9x9x9x9 9 лет назад
Now I just need to learn how to make small springs.
@blake8160
@blake8160 4 года назад
that is brilliant! nice
@MrIosonoleggenda
@MrIosonoleggenda 9 лет назад
I would guess the method factories use is somewhat similar, of course with more advanced tools.
@djangoWier
@djangoWier 23 дня назад
This video is still , in 2024, very usefull to make springs for nerf blaster modding. Cheers 🍺🍻
@christopherjay355
@christopherjay355 9 лет назад
if you add another pipe to the other end wouldn't it hold better while turning?
@Nighthawkinlight
@Nighthawkinlight 9 лет назад
That's not a bad idea! I may do that.
@BC5391
@BC5391 7 лет назад
no expensive lathe, Thanks
@trevorschretlen3884
@trevorschretlen3884 9 лет назад
This covers compression springs, but do you have a way to make extension springs? because I have the need for one very specific one and I'd rather not order three hundred of them at once since I only need one
@Nighthawkinlight
@Nighthawkinlight 9 лет назад
Trevor Schretlen They're made the same way. Just wind the coils right next to each other.
@trevorschretlen3884
@trevorschretlen3884 9 лет назад
Really? That's awesome, thanks!
@rubenlewis5488
@rubenlewis5488 9 лет назад
I love the new format and your face cam type explanation. (IMO you should have the camera slightly further away and keep your head straight. I'm not hating just some constructive criticism!!)
@Nighthawkinlight
@Nighthawkinlight 9 лет назад
Thanks for the advice, it's a fairly new thing for me to be trying. I'm still figuring out the best methods.
@rubenlewis5488
@rubenlewis5488 9 лет назад
NightHawkInLight Nah It's cool, the video was still of fantastic quality!! :D
@chopsticks8204
@chopsticks8204 9 лет назад
Do you think this would fit on my Honda?
@recommended6602
@recommended6602 9 лет назад
Very cool
@TheDIYTechXpert
@TheDIYTechXpert 9 лет назад
Man its so coool!!!!!!!!! I'll sure try this!!
@moistmeat
@moistmeat 9 лет назад
With your self determination and slowly evolving beard you are becoming the Amish youtuber. You need a straw hat.
@aryareel3760
@aryareel3760 3 года назад
Thanks uncle
@Volaths
@Volaths 9 лет назад
You have a one majestic freaking beard, rock on beard brother!
@99myanmar
@99myanmar 8 лет назад
thanks. it is very good video
@MrErViLi
@MrErViLi 9 лет назад
Grant? You said bake it in the oven at 500c for an hour? That's 932 degrees Fahrenheit! And where might someone find an oven that could reach that high of a temperature exactly?
@DoorReformed
@DoorReformed 9 лет назад
Evening Ben, I was just wondering if you could make some more airsoft videos as they were very cool and I kinda miss them.
@Nighthawkinlight
@Nighthawkinlight 9 лет назад
KillaaFlame I try to space them out by a few months because not all my viewers are here to see airsoft stuff. I posted one back in November and will probably have another in a month or two.
@thetwistedworldofa.f.m7794
@thetwistedworldofa.f.m7794 9 лет назад
mr.Hawk i've seen you make some pretty cool stuff, but have you ever thought of posting a QnA video?
@Nighthawkinlight
@Nighthawkinlight 9 лет назад
I'll probably do an AMA on reddit for 1M subscribers or something.
@thetwistedworldofa.f.m7794
@thetwistedworldofa.f.m7794 9 лет назад
cool dude
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