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Inlet manifold fabrication - Step by step build - 4age Hilux 

Garage 4age
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Inlet manifold fabrication. step by step using basic tools
Dyno testing here • Inlet manifold length ...
@Garage4age

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4 авг 2024

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Комментарии : 169   
@Garage4age
@Garage4age 4 года назад
Sorry some of the audio is now a little screwed up, due to a copyright claim
@nigelsmith7366
@nigelsmith7366 2 года назад
Excuse the possibility of this being a dumb question but I am not a mechanic or engineer will alot of the work you have done on the 4age Cross over to a redtop beams 3sge... I am wanting to put a plus T 3sge into my 87 Celica GtFour
@mohgujai
@mohgujai 4 года назад
"Why TF is he cutting the donut like that?" 4mins later "oh.. that's fucking genius!"
@svtbird9613
@svtbird9613 3 года назад
Im impressed. And even more impressed with how steady you are with an angle grinder.
@Karburized
@Karburized 3 года назад
Dig videos like this man. It shows your thought process, technical skill and ability, and the labor/passage of time. Keep up the good work!
@kenshelhamer9816
@kenshelhamer9816 4 года назад
Beautiful, Purposeful, Thought-out Design and Fabrication thanks for sharing.
@ebay4dave
@ebay4dave 4 года назад
seriously good effort on the custom inlet manifold, well done champ.
@tmaxgsxr77
@tmaxgsxr77 3 года назад
Quelle travail de fou!!! Super boulot chapeau...
@madsardthung6892
@madsardthung6892 4 года назад
I'm always waiting your new fabricating videos, this is genius build.
@TeamSclub
@TeamSclub 4 года назад
Amazing work as always dude. Good watch cheers for sharing!
@user-oy6qn8bl9v
@user-oy6qn8bl9v 3 года назад
your mind is an ideas generator! Well done friend!
@Thatcressidaguy
@Thatcressidaguy 3 года назад
If only you spoke in this video and guided us how to do it man!!!! Was such a good video
@vtecminileon
@vtecminileon 4 года назад
you makes it look easy! top work
@duncandjang941
@duncandjang941 4 года назад
Long time viewer, first time caller! Keep up the great work!
@foesfly3047
@foesfly3047 Год назад
Huge respect for your unconventional methods ♠️
@Sethorion99
@Sethorion99 3 года назад
Fantastic DIY fabrication video; subscribed!
@grs4.169
@grs4.169 4 года назад
Keen for some more videos like this 🤙🏽
@Strike86
@Strike86 3 года назад
That's some beautiful fab work
@roderichall201
@roderichall201 4 года назад
Where are all the views? People don't appreciate epic fab skills apparently.
@Garage4age
@Garage4age 4 года назад
Apparently not :(
@genyama714
@genyama714 4 года назад
uuuh…beautiful work !!
@john914
@john914 4 года назад
Nice fab work!
@horsepowerfactorytx
@horsepowerfactorytx 2 года назад
Ridiculous work. 🔥🔥
@abdullahkhalid6504
@abdullahkhalid6504 7 месяцев назад
That handheld disk griding is smooth 👑💯
@bigbothoee8617
@bigbothoee8617 4 года назад
That is amazing impressed with how you done it nice job
@ryandull6581
@ryandull6581 4 года назад
Thank you for posting this
@antrinh5525
@antrinh5525 4 года назад
that is a extra excellent wielding sir, the bead was super quality and nice looking.
@joemeds243
@joemeds243 4 года назад
Awesome mate!
@nakeddrifter4685
@nakeddrifter4685 3 года назад
How have i never seen your channel? Love it mate
@akuhafiz1128
@akuhafiz1128 3 года назад
VERY VERY EXTREMELY GENIUS BRO
@vazfx16
@vazfx16 4 года назад
Great job!!!
@petedrago1
@petedrago1 4 года назад
That thing is a master piece
@DimZin
@DimZin 4 года назад
Very nice job man. I'm jealous :D. Looking forward to see how it reacts on the car
@haydenmackiewicz8221
@haydenmackiewicz8221 3 года назад
Wicked job mate
@peterfuchs7822
@peterfuchs7822 3 года назад
Fantastic Job
@slicktop2jz855
@slicktop2jz855 3 года назад
Brilliant work mate. Subbed.
@dcrasta
@dcrasta 9 месяцев назад
some sweet welding and fabrication. #Salute
@breconkillip8767
@breconkillip8767 4 года назад
Hey its Kpr! Good stuff man
@kinangeagle133
@kinangeagle133 4 года назад
I really wanna own one of those metal donuts. It looks cool
@heshelk22
@heshelk22 3 года назад
Very impressive pulse to cut accurate!
@boostfactorypl
@boostfactorypl 3 года назад
My eyes like this job !
@fayobam_mech_tronics
@fayobam_mech_tronics 2 года назад
Lovely intro
@fat.chance
@fat.chance 4 года назад
damn that shouldnt be a restriction! looks epic
@UFOSorceryEngineering
@UFOSorceryEngineering 3 года назад
Wonderful or even Marvellous Job... A new Subscriber for sure.
@worstmechanicever7091
@worstmechanicever7091 Год назад
Inspirational
@williemickbillie
@williemickbillie 4 года назад
Very nice aluminum TIG
@TurbineResearch
@TurbineResearch 4 года назад
Looks like a ton of work but it turned out awesome
@ShahidKhan-lr3kp
@ShahidKhan-lr3kp 4 года назад
well done
@mspecvq30det
@mspecvq30det 4 года назад
Nice work and good skills. Just a tip - when I work with aluminium I use candle wax on my cutting discs and linisher belts etc, really helps with cutting speed and reduced heat buildup. Also, I loved your work on inlet runner length testing - very very good knowledge to gain. 👌
@Garage4age
@Garage4age 4 года назад
Interesting, might give the wax trick a go. Thanks
@alexhise968
@alexhise968 4 года назад
I use beeswax myself but same same. I will say that its a good idea to run a file over areas right before welding
@335kai7
@335kai7 3 года назад
Really impressive welding
@14kickflip
@14kickflip 4 года назад
Your the man g
@feral4mr2
@feral4mr2 4 года назад
That's really cool! I need to make a custom inlet manifold for my twincharger, as I'm still running a 4agze inlet manifold with a 4age TB bolted to it.
@CarlosGarcia-ze6rt
@CarlosGarcia-ze6rt 4 года назад
Twincharger? So supercharged and turbocharged? That sounds like an awesome project hahaha
@feral4mr2
@feral4mr2 4 года назад
@@CarlosGarcia-ze6rt yeah. Goes well. I'm on about version 4.6 now. Haha There's clips of it on my channel. Gt2871r feeding a eaton m45. 28psi.
@hondatech5000
@hondatech5000 4 года назад
Liked subbed. Excellent work. Don’t take too much angle out of t body flange. You would rather point at the roof than the runners. ex. Holley hi-ram for LS.
@nzsaltflatsracer8054
@nzsaltflatsracer8054 4 года назад
Never underestimate a Kiwi in his shed.
@suzukisport1
@suzukisport1 4 года назад
The gloves say it all.... 9:41
@denny-jorgfrentzel3717
@denny-jorgfrentzel3717 3 года назад
Hello from Germany👋🏻 love your work. Respect✌🏻
@swerobin1991
@swerobin1991 4 года назад
nice!
@Liveforeever
@Liveforeever 4 года назад
Yeah that's I'm talking about
@reececampbell4786
@reececampbell4786 4 года назад
Art
@schultzpakwan8391
@schultzpakwan8391 4 года назад
i was waiting for the air filter mount then the last 4 seconds showed it hahahahaha btw nice fabricating. whats the song you used for this video?? all of it including the intro 🤘🤘
@ttsupra87
@ttsupra87 2 года назад
Make your cup size smaller and it'll help bead formation. Justin at the fabricator series just did a video on it
@mikeyz8775
@mikeyz8775 4 года назад
New subssribber
@xxxthundercattxxc..5400
@xxxthundercattxxc..5400 4 года назад
WOW !!
@vardfriki7274
@vardfriki7274 Год назад
Wow!
@gedas3419
@gedas3419 4 года назад
Really beutiful work of art. It looks way better, than those made out of flat sheets. Also, what about equal flow type of stuff? That short radius turn in the enter of manifold looks like lack of air for first cylinder. Ever consider building equal flow manifold v2. 0? Cheers, stay strong.
@Garage4age
@Garage4age 4 года назад
So far tuning wise the engine is no more susceptible to knock. which suggests this one is at least as good as the dual setup. but have no way to measure individual cylinders at this point. I went away from the dual for a few reasons, that particular one because of the way it was packaged and space between the bellmouth and roof of plenum. They need a lot of testing and science to get them to work right. one in vid is all about big airflow and correct runner length, wanted to keep alot of free area around the bellmouth. will try wind more power into it after intercooler upgrade. Plus will try it on my na setup which runs the same throttles, its very picky about intake changes so will be interesting test.
@austindoud273
@austindoud273 4 года назад
@@Garage4age egt sensors will show unequal cylinders
@Bokchoydeso
@Bokchoydeso 2 года назад
Hey mate where would be somewhere to hot about getting thick enough trumpets to weld like you did?
@vr6swp
@vr6swp 3 года назад
Glad I stumbled onto this video. Did not know you could radius bend aluminum like that. 6061 or 3003?
@Garage4age
@Garage4age 3 года назад
assume you mean the sheet? not 100% sure on the grade. but looks to be either 5005 or 5052. the place i brought from only sells those grades in sheet.
@m2rookie
@m2rookie 2 года назад
asking unironically, would you recomend this project to somone with 0 welding/machining etc expirience?
@richardsantos3463
@richardsantos3463 3 года назад
Hola i am front puerto rico and have a question his it posible to do this in a suzuki samurai 1.3
@typgamer
@typgamer 4 года назад
Thumps up for the quality increase
@dekacster
@dekacster 4 года назад
try out télépupmusik. u will like them.
@DHjunkey
@DHjunkey 4 года назад
Top work dude, what’s the donut shape thing you cut up to use?
@Garage4age
@Garage4age 4 года назад
Thanks. That's actually what they are called hah. That one in particular was a 5" Aeroflow donut
@jared4670
@jared4670 Год назад
Snazzy
@sebastians2663
@sebastians2663 2 года назад
Hi, what you use type metal ?
@ApexRace
@ApexRace 3 года назад
great work! super video! very nice music whats the name of the "perfect" song?
@Garage4age
@Garage4age 3 года назад
Music is from the youtube audio library. the track: ru-vid.com/video/%D0%B2%D0%B8%D0%B4%D0%B5%D0%BE-Ug8bNdB23LY.html
@inaNis_
@inaNis_ 2 года назад
Did the Audi style dual plenum intake end up getting the turbo to spool up a few hundred rpm sooner? Or perhaps have lower IATs? That’s usually what I’ve heard from the limited cases of dual plenum intakes being used, so I’m curious whether yours really did anything or not
@Garage4age
@Garage4age 2 года назад
Can't say i noticed anything like that. it wasn't the best example though, as was a little compromised due to the space i had. the one in this vid beats it everywhere.
@jeremygyles3492
@jeremygyles3492 4 года назад
That is not a wall of shame. It is a wall of previously untested concepts that have been proved inefficient for your application. 😂
@kissmyaskew9844
@kissmyaskew9844 3 года назад
Exactly, not a wall of shame, but a wall of progression, you have figured out what doesn't be quite suit your desired outcome. One day it'll be the "hall" of progress. Most of us haven't even got a shelf,,, lol
@snivesz32
@snivesz32 3 года назад
Where can I get premade horns?
@calinick86
@calinick86 10 месяцев назад
Hello, Im new to aluminum TIG welding. what cutting wheel are you using for the angle grinder and chop saw? Your creative ideas 💡 are amazing!!
@Garage4age
@Garage4age 9 месяцев назад
just a standard abrasive wheel. not ideal cut with, and best to file or clean up the containments some other way before welding. you can get aluminum specific ones
@calinick86
@calinick86 9 месяцев назад
Nice, again I’m impressed with your talent. I have never even seen one of those aluminum Donuts. That gave me some ideas but I need to look into it more. While you were forming, you had a “come” or “big bullet” pointed metal piece that was mounted on the vice. Why was that? It looks perfect for automotive fabrication.
@Garage4age
@Garage4age 9 месяцев назад
@@calinick86 I think its a shaft from some kinda of industrial milk processing machine. my father got it from his work many years ago. Is quite useful at times.
@garrettdlouhy5531
@garrettdlouhy5531 4 года назад
Curious what welder you're using. I'm currently shopping for one as I'd like to do this type of work on my 4age that's in my hatchback ae86
@Garage4age
@Garage4age 4 года назад
Hi its at 15 year old chinese mitech welder, 160amp. I dont rate it at all, quality isnt that good and not enough power. would like to upgrade but dont have the money right now. I would suggest buying something at least 200amp if wanting to do ali welding (ac/dc tig)
@garrettdlouhy5531
@garrettdlouhy5531 4 года назад
Your weld quality looks good thx for the advice
@pepovr
@pepovr 3 года назад
So the dual plenum design was no good? What size elbows did you use for the runners?
@Garage4age
@Garage4age 3 года назад
would have worked better if the bell mouths went so close to the roof of plenum. they are 2.25" as it runs the same 52mm throttle setup as my na engine.
@dod_doom5769
@dod_doom5769 4 года назад
Plans?
@jackbrimstone1004
@jackbrimstone1004 4 года назад
Heyy quick question do you wipe off with acetone before welding after brushing with the sanding belt or grinding wheel?
@Garage4age
@Garage4age 4 года назад
Hey. yeah usually, I also try to keep belts and grinding wheels separate for ali use. I haven't done a whole lot of aluminum welding, so am still learning. my machine is a bit weak also
@jackbrimstone1004
@jackbrimstone1004 4 года назад
@@Garage4age ohh cuz in the video the welds flow so smooth i assumed youve been doing this fir some time much like myself on the novice side i mean but great vid none the less keep em coming. 👍
@gatocameup7674
@gatocameup7674 3 года назад
How much to build one for a Toyota 1ZZ
@sebfullick5011
@sebfullick5011 3 года назад
I love your back to back testing etc, what ECU do you use on the Hilux?
@Garage4age
@Garage4age 3 года назад
just an older link g3/4.
@sebfullick5011
@sebfullick5011 3 года назад
@@Garage4age cool, im using MS3 and have for years, im guessing MS isnt that big in Australia?
@Garage4age
@Garage4age 3 года назад
@@sebfullick5011 MS has a bit of a following here, I've done a few years ago. The majority run link ecu's since local company and good product. I'm in new zealand btw
@makantahi3731
@makantahi3731 Год назад
what about to make inlet manifold that would look like 4 in 1 ex man with reversed flow
@dickdazzler8354
@dickdazzler8354 4 года назад
How did you come up with this design and the idea to use the donut ?
@Garage4age
@Garage4age 4 года назад
firstly, amazing user name. Just something i come up with in my head. wanted a nice shape without having to shape the metal too much.
@r2e316
@r2e316 4 года назад
What kind of cutting discs do you use for Aluminium?
@Garage4age
@Garage4age 4 года назад
Just normal ones, like you're not meant to.
@BackyardBuiltandTuned
@BackyardBuiltandTuned 4 года назад
Where did you get the bellmouths from?
@Garage4age
@Garage4age 4 года назад
A friend machined them for different project. have been recycled a few times
@mihailpetrovici5044
@mihailpetrovici5044 4 года назад
There is a motor attached to the intake manifold
@gavindupreez8462
@gavindupreez8462 Год назад
The music 🤦🏼 But the job is 👌🏼👌🏼👌🏼
@quickcinema8031
@quickcinema8031 10 месяцев назад
You need outer thermal insulator so the intake air is not getting heated, thats why modern car intake is durable plastic. But steel is stronger to handle more boost.
@ultra4suzukisamurai679
@ultra4suzukisamurai679 2 года назад
Did you make or buy that donut?
@ducatione
@ducatione 2 года назад
How did you prevent warping once you bored out the holes and welded . I find with do little material left I get bad warping
@Garage4age
@Garage4age 2 года назад
I made the base plate a bit thicker than the rest. 3mm vs 2mm and didn't weld it all at once. it still warped a little bit between the runners where wasn't much material
@ducatione
@ducatione 2 года назад
@@Garage4age never thought about a thicker base plate only. Thank you!
@jonathanderbidge598
@jonathanderbidge598 Год назад
Where did you get the funnels
@Garage4age
@Garage4age Год назад
they were custom made for one of my other setups
@rcsterio
@rcsterio 2 года назад
Hello sir, did you try to make a dual plenum yet?
@Garage4age
@Garage4age 2 года назад
The old setup was a dual plenum. well the previous 2 actually.
@jessemurphy1705
@jessemurphy1705 4 года назад
What thickness sheet metal did use ? I'm guessing 1.6?
@Garage4age
@Garage4age 4 года назад
2mm for the top. 3mm for the base plate, so less likely to warp when welding the runners in
@rengerthao9960
@rengerthao9960 4 года назад
Where did you get that donut looking thing from?
@Garage4age
@Garage4age 4 года назад
Aeroflow 5" donut
@that_silvercelicagt1623
@that_silvercelicagt1623 3 года назад
What thickness of metal did you use?
@Garage4age
@Garage4age 3 года назад
most of its 2mm. base is 3mm
@jonathondeeds3423
@jonathondeeds3423 4 года назад
Nice job but the first manifold you cut up would offer better air flow.
@Garage4age
@Garage4age 4 года назад
This one makes more power everywhere. a lot has to do with the runner length. but also more area around bellmouths and air doesn't have to change direction as much.
@466Kishan
@466Kishan 3 года назад
Itbs? And what brand turbo is that?
@Garage4age
@Garage4age 3 года назад
yup. its a garrett gtx2860
@eagle_gr
@eagle_gr 3 года назад
Are these number numbers and logic correct? (max power = 200-300mm runner length , better low end grunt 300-400mm) measuring from the valve seat www.custom-car.us/Intake/IntakeManifold what are the length/id sizes (if its possible to remember and want to share of course)
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