KTM DUKE 200/390 | Oil flush and air filter change | DIY 

Thanks! Glad to help!

Hey thanks a lot man.. glad it helped! For sprocket change you'll need a pneumatic gun as it will be difficult to remove with normal socket wrench. There is a good video on one of the channels for KTM sprocket change. Check out "Dudes and Tools" channel.

Thank you!

Which bike stand is this ?

My bike is a 2016 model and has only one drain bolt. I have seen some 390s where there are 2 drain bolts, one 18mm on the left side and one in front which is I think 14/15mm. This is given for better drainage of oil without needing to tilt the bike side to side as the 2nd bolt is at the lowest point of the crank case. It's advisable to drain both places before adding new oil to avoid contamination. Also, there is no oil drain bolt on right side. It is for coolant draining.

Glad it helped you! Be sure never to over tighten any of the bolts.

@@eb_reviews sure. Indians are very lucky to be in India❤

No I didn't change that now. I change it every 10k kms as I use shell power.

Thank you!

If you fill good fuel from Shell then no need the change it every service. It is just a precaution and not a mandate. As per my experience nothing happens to the fuel filter. You can change every 10k km.

Yes, petrol or WD 40

I use diesel and wd-40 to clean the chain every 2 weeks. Leave it soaked for 10 min in diesel, wipe off then repeat with wd-40. Don't use in excess. Then take it to pressure wash centre and spray on chain from 1 metre distance while rotating wheel.

Hey Ritik.. thanks for the complement. Glad it helped you. I suggest you not to use engine oil additive if you are using motul 7100 or 300v as this already has additives which make the engine run smoothly. Adding extra chemicals will be overkill and will not make a difference. It is just for your mental peace. Oil additive is added when engine is old there is a lot of carbon deposits inside which cause stress on moving parts and make the gear changes clunky. If you want to add, try after 20000 kms. Difference will be negligible.

Duke RC mein same engine hota hai. Duke/RC 125/200 mein 1.4 L aur 390 mein 1.5 L. Top up 100 ml agar side window mein adhe se kum dikhe.

@@eb_reviews thanks bhai love you bhai full support aur ek baat 250 Duke mai kitna oil dalna chahiye please reply

Dono same hai. KTM ke spares Bajaj hi banata hai. Koi fark nahi. Aap chahe toh apni tassali ke liye KTM laga sakte ho. Mere bike mein aaj tak koi shikayat nahi hai. Bas yeh dekh Lena ki woh Bajaj ka original part hai.

@@eb_reviews ap bajaj ka konsa model ka use kiye? Ns,rs,dominor?

NS 200 ka air filter use kia kya ?

Ok please follow below steps before cranking the bike. 1. Check battery voltage, charge if less than 12.6 v 2. Check oil level and viscosity. If oil has become thick, flush engine. Fill new oil and change oil filter. 3. Check air filter condition. Change if blocked. 4. Empty fuel tank and fill with fresh fuel. 5. Last check tyre condition and tyre pressure. Front 29 and Rear 32 psi

@@eb_reviews thanks bro

Hey.. you can use below Bajaj parts in Duke. 1.pulsar 220 brake pad rear 2.discover 150 sf air filter 3.ns200/rs200 oil filter 4.as200 throttle cable. Hope this helps!

Sorry to bother you again What about front brake pads ? 220? And thanks for the info ...

Hey, I don't think there is a substitute for that. You can but KTM part number 36JU0114

@@eb_reviews yes there is i ordered from amazon got it for 280INR Cheaper and also better than the stock ones

Divine Life Society - Jesse Gallagher

It's the same as bajaj discover 150 sf. You can use either. Function is same.

@@eb_reviews any other similar parts from bajaj?

- 3m engine flush - use either KTM/Bajaj ns200 oil filter. its same - engine oil - Motul 20W50 fully synthetic (1.4 L)

@@eb_reviews Oh, duke 390cc I use 20w50 1.6L

20W 50 fully synthetic.. 1.4 litres

You can either buy it from the KTM service center else from a local automotive store.

@@eb_reviews cool thank you. I just called KTM. they have it in stock

Fully synthetic oil can easily be used for 7000 kms. Just check oil level every month and top up if needed. But recommend that you change after 5k kms if clutch wear and tear is more.

80 ml is enough. Result will be same if you add 2 bottles.

@@eb_reviews Ok cool. Thanks for the reply.

Before draining the old oil.

Bajaj discover 150 SF

King Tony 1/4 inch socket set

It depends on how much oil has come out during the flushing process and if there is still some oil left over in the sump/engine. It's always better to add 1.3 L first, then run the engine for 5 mins and switch off, let it settle and add more in case oil level has dropped.

@@eb_reviews thanks so much dude

Not every time. Just once in 3 services. So every 15k kms.

I am planning to buy a 2014 ktm duke 390.. 30k km run.. how much it will cost.. bike is in neat conditions and whats the best price.. thanks in advance.. and does it have 2 drain nuts

1.5 Litres

You need to add 1.4 L after draining completely. Motul 7100 20W50 They may have tuned ECU for power due to which you are getting less mileage. 35 is normal. I don't get more than 32 kmpl.

@@eb_reviews thanks bro.waiting for your reply.really appreciate ur work.🙏🙏🙏♥️.but seriously i got 42(highway) highest in my duke 200 bs6.i got 46.2 km in 1.1 litter petrol before 1000km.u can trust me 🤗🤗🤗♥️

KTM service center or local motorcycle auto parts shop

1.4 L

Check oil level in crank case window. It should be between min and max. If it still shows warning, problem with oil pump. Take it to service center.

@@eb_reviews thanks for reply,

@@eb_reviews how much cost for oil pump

Yes I have mentioned 1.4 L as total. There is 1 lit per bottle. So 1 L + .4 ml. However, it will differ from bike to bike as each engine will burn specific amounts of oil depending on wear and tear of the engine. So you can always top up after a 5km test ride.

Oil is Rs.1100 Oil filter Rs.80 Air filter Rs.150 Oil flush is Rs.120

Bro... Please do video on changing the fuel filter, and also suggest me suitable Bajaj fuel filter for Duke 200, because some time KTM don't sell out those..

Sir please get your facts right. As per user manual, Duke 200 uses 1.4 L and 390 engine uses 1.5 L. You can check your manual for the right specs. Also, you can check the window on the RH cover for the oil level after first run. If needed you can top up. Kindly do not accuse someone without knowing or having complete information. Thanks.

FYI.. en.m.wikipedia.org/wiki/KTM_200_Duke

I guess you won't be able to show the photo, link, reference of your manual... However i am sharing official manufacturers manual not any link of web platform which can be alteref by any one ktmdukeweb.gladminds.co/390/service_work_on_engine.html It say 1.65L for duke 390. Share if have any truth in what you say....your subs are waiting for your response.

How do one get his fact right as said by Admin of Channel ? It is by referring to source, manufaturer recommandation. If 1.4L is written in your manual I also want to see how come similar make, and manufacturer is recommending different instructions and standards.

Okay great you are referring to Wikipedia.... Let me enlighten you. Firstly Wikipedia is open source platform i can edit it and make 1.4 to 1.8 ......no big deal. Secondly the most important thing you need to understand is that they are mentioning the oil capacity which is different from the quantity that you replace after draining oil. For duke 200 you will refill with 1.250L but in case of Overhaul complete 1.4L have to be filled. Why in the first place you ignored your manufacturers manual and then reading the information form the web incorrectly. Let me know if you still have any doubt