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Lego Set 8479 Barcode Truck Controller Teardown 

Julian Ilett
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This 20-year old Lego set has suffered a bit by having the batteries left in the controller.
I created this video with the RU-vid Video Editor ( / editor ) which is now a bit flaky!

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9 сен 2017

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Комментарии : 109   
@gapadad2
@gapadad2 7 лет назад
I like the fact that all the batteries had the word KODAK facing upward. A little obsessive compulsive behavior?
@learnelectronics
@learnelectronics 7 лет назад
Alkaline batteries in place for 15 years. Wow. I guess we have an idea of worst case scenario. I'm glad you were able to clean up the contacts and get the scanner back to life.
@tzimmermann
@tzimmermann 7 лет назад
I had this exact one when I was a kid. It sure contributed to make me the electronics and robotics geek I am today! Thanks for the good ol' memories!
@sarkybugger5009
@sarkybugger5009 7 лет назад
Send it to Big Clive. Don't expect to get it back working. :o)
@tad2021
@tad2021 6 лет назад
I had this set (well, still do, somewhere), was a good set but history quickly forgot it when the Mindstorm RCX came out the year after. Apparently the barcodes used in this became a reused protocol in various Mindstorm systems for communication, VLL/Visual Light Link.
@Niels_Dn
@Niels_Dn 10 месяцев назад
As an Electronics engineer I have to say that this is quite a nice product. Love the carbon printing technology also. 👌🏼
@oreubens
@oreubens 7 лет назад
There are 2 types of motor used in those technic sets. the Older model (part 71427), which is the one you have. And a newer model (part 43362). The newer model is absolutely not servicable in any way, and even just opening it can make it stop working due to some bits 'pinging' out of place, and putting some extra friction on the motor preventing it from running. The older model is to a degree servicable. But it has 2 issues which is why it got replaced by a different model. 1) the sintered metal magnets have been known to disintegrate and return to powdered form. This can cause the motor to seize because it's all just a mess inside. 2) the drive gear eating into motor spindle causing it to loose it's grip. The plastic parts can then find it's way into the motor itself locking it up. You can get new parts. And you may be eligible for a free part replacement. But that depends heavily on where you bought it, and what kind of relation they have with Lego. If you do have to pay for it, bad news is that it is one of the more expensive lego parts... The batteries thing... sad panda... Using a mild acid (vinegar, citric acid) is the typical way out for alkalines (baking soda for acid leaks). The descaler might be a bit too strong. You should consider protecting the bare copper as copper will rapidly corrode on it's own. You can nickel plate this at home, though it's somewhat of a chore. www.instructables.com/id/High-Quality-and-safe-Nickel-Plating/ A thin coat of solder should help as well...
@JulianIlett
@JulianIlett 7 лет назад
Cheers, thanks for that. I may have some more of these 9v motors from other sets - I guess it would be worth testing those too.
@zekaisoh9668
@zekaisoh9668 6 лет назад
The motor has 4 pins on the 4 knobs. The is a pwm for the motor speed, 9V, Gnd and the last pin is for the encoder (for use with Mindstorms). You should try all the pins to find the correct one.
@vaclav_mach
@vaclav_mach 7 лет назад
For messy contacts like this I'm using regular vinegar - works perfectly...
@ExStaticBass
@ExStaticBass 7 лет назад
I'd suggest a little light clock oil or perhaps some spray in silicone based lubricant. I wouldn't put it on the plastic in front mind, but the rear where the commutator is might help. If you can get the rest of the motor assembly apart it might help to lube the front bearings too. I don't know as I'd go putting it on the heater though as it might warp the plastics... Still if for nostalgia's sake alone this was a great video. I used to spend hours on end playing with Lego as a kid. I had quite a few of the Technics sets and had loads of fun with them. Cheers lad...
@TheKurtTribute
@TheKurtTribute 2 года назад
Just bought this set from a friend, was an awesome build! Motor unfortunately doesn’t work but one is already being shipped to me. My code pilot didn’t work as the contacts were horribly corroded. I had to actually drill into the PCB and then solder wires onto it to get it to work again.
@jonathanmulzer17
@jonathanmulzer17 7 лет назад
A little bit of vinegar on a q-tip will remove that corrosion very quickly. Cheap too.
@pixelflow
@pixelflow 6 лет назад
Thanks for the teardown, the lego nerd in me loved to meet the electronics nerd and see the MCU they were using!
@RWBHere
@RWBHere 7 лет назад
No, don't self-flagellate, Julian. Do you know of anyone who hasn't left the battery in equipment for too long? I have the cardboard tube from an Eveready 3V No.8 'Bijou' battery (Remember those? A bit fatter than an 18650.) which was left inside one of my childhood toys for over 40 years. It hadn't leaked, and what's more, it still powered the motor for a few minutes. Sometimes we strike lucky. Thanks.
@TheSpotify95
@TheSpotify95 6 лет назад
Good video, great to hear that most of that kit still works after 20 years! :) Shame about the motor but great that the scanner works! Worth it just for practicing your keyboard skills :D
@interestingspagetti
@interestingspagetti 7 лет назад
I was glad when you said you wernt guna build it. Dave jones "eev" murdered that one! Love your channel, i sorta feel i'm learning with you most of the time
@kuhrd
@kuhrd 7 лет назад
This is the very reason I think so many companies specified alkaline batteries. They knew after a year or 2 that the batteries would leak and destroy the device hoping the parents would just go out and buy a replacement. I replaced all of the batteries in my remotes with lithium primaries in hopes to not have to deal with leaking cells.
@russellhltn1396
@russellhltn1396 6 лет назад
White vinegar works great from dissolving that scale from leaking batteries.
@Lastaii
@Lastaii 7 лет назад
Well, that was a blast from the past, good old lego :) I'd be tempted to give the motor a splash of WD40 and see if you can coax it back to life.
@JulianIlett
@JulianIlett 7 лет назад
Thanks - I was intrigued so I took the motor apart. Destructively unfortunately.
@gunnish1337
@gunnish1337 7 лет назад
ebay most likely has a replacement
@ReverendFlatus
@ReverendFlatus 7 лет назад
So was it the lubricant?
@JulianIlett
@JulianIlett 7 лет назад
It seems (from the comments) that the magnet expands and seizes up.
@mozismobile
@mozismobile 7 лет назад
bricklink would be better than ebay for a replacement motor. But if you haven't completely destroyed the motor the set with box is probably worth a bit, so you could sell it and buy different, working Lego instead.
@RecycleBin0
@RecycleBin0 2 года назад
when I was a kid this set looked huge and was, along withh set 8462 the coolest shit EVER
@bren106
@bren106 6 лет назад
I left the batteries in a big Maglite, four D size if I remember. Found it recently in the garden shed. The tube was fine, just terminals at each end destroyed so it's looking good for an 18650 and LEDs conversion.
@arifanwari3168
@arifanwari3168 7 лет назад
Oven cleaner spray works wonders on rusty and corroded contacts just leave the spray on 20 mins prior to rinsing with boiling water. Finally a small coating of vasaline seals it all.
@WinnieNordStage
@WinnieNordStage 4 года назад
do you know how to open the electric motor from this set, I have one that doesn't run and is blocked when you try to turn it. I want to try to fix this motor but opening such a case is a tricky thing without breaking it into pieces....
@pev_
@pev_ 7 лет назад
Never would have thought that the motor can fail like that! Also the brush/commutator in that motor seems very delicate, unbelievably so! Those brushes are like hair-thin??
@iPelaaja1
@iPelaaja1 Год назад
These motors have a disc shaped magnet. The magnet covering (like the shiny covering on neodymium magnets) delaminates from the actual magnet and gets stuck between the rotor, the tolerances are so small that it cannot be fixed.
@muh1h1
@muh1h1 7 лет назад
This brings back alot of memories... Also makes mr eonder wheather i took out the batteries of my rcx and nxt... Been a few years...
@nrdesign1991
@nrdesign1991 7 лет назад
A glass fiber pen works wonders on corroded contacts
@RWBHere
@RWBHere 7 лет назад
My thoughts too, and I was more than mumbling at the screen when Julian used a file on it.
@Markus0021
@Markus0021 7 лет назад
Yes, I've used a glass fiber pen with good results many times in the past. As long as the metal hasn't been corroded to the point where it is so fragile that touching it breaks it (which doesn't seem to be the case here) it should be possible to restore the contacts to reasonable functionality.
@nutsnproud6932
@nutsnproud6932 7 лет назад
Put the motor in the oven while its warm not hot after doing cooking?
@arfyness
@arfyness 6 лет назад
Corroded Contacts: after I mechanically remove the big chunks, I use acid wash, distilled water rinse, then flux and wet with solder. Easy. Acid - not only because the batteries are alkaline, but because acids attack metal oxides. Hot acid does it better... This is how flux works to prepare a surface.
@arfyness
@arfyness 6 лет назад
John Coops - Yeah, that was for some especially weird arrangement of contacts. Usually scotchbrite alone is enough, sometimes flux and heat as well. My iron is hot often enough anyway...
@danielstorbeck
@danielstorbeck 7 лет назад
I have the same truck here, it‘s build up for a couple of years now. Good news: No forgotten batteries, Bad news: the motor is locked too :(
@nonchip
@nonchip 6 лет назад
you might have to actually replace the contacts and maybe even for a long lasting solution dremel into and rework the connections between the negative battery clamps and pcb, because that looked like it rot into the copper layers, which might spread further and break connections in the future.
@benzinbetrieb6589
@benzinbetrieb6589 2 года назад
Hey Guys, I'm looking for some specific information about this set. Maybe someone can help me. Was this set completely made in Denmark? Does anyone know how big Lego was at this time? I heard the development time of this/such a model was about one Year. How many designers had Lego for it? Thanks in advance! Greets from Bavaria/Germany
@SidneyCritic
@SidneyCritic 6 лет назад
I wonder why this video is gone from the Uploads page.
@thomasvnl
@thomasvnl 7 лет назад
The Christmas present I never received.
@madbstard1
@madbstard1 7 лет назад
Was thinking heat to loosen the motor as well. You could rush the job using a hot air gun or hairdryer. Lovely kit btw.
@iPelaaja1
@iPelaaja1 Год назад
No. These motors have a disc shaped magnet. The magnet covering (like the shiny covering on neodymium magnets) delaminates from the actual magnet and gets stuck between the rotor. It cannot be fixed.
@Anvilshock
@Anvilshock 7 лет назад
Flush it with warm water, dissolves the salts. Wire-brush, done.
@jumhig
@jumhig 6 лет назад
Anvilshock What I was going to say, except use an old toothbrush.
@Anvilshock
@Anvilshock 6 лет назад
You still have to remove the actual corrosion, the toothbrush won't get you very far.
@aspectcarl
@aspectcarl 7 лет назад
The rust is likely due to the nickel plating being eaten away revealing mild steel, which will in turn corrode when subjected to moisture in the air
@bardenegri21
@bardenegri21 7 лет назад
I've had great success with WD40 on leaked batteries. Just apply then brush it a bit, then optionally isopropyl alcohol to clean up the oily residue.
@TheSpotify95
@TheSpotify95 6 лет назад
Just get some new contacts for the batteries and you'll be all set :) I had to do this recently with a clock I bought that had its battery terminals knackered, replaced the battery connectors (and resoldered in some better wires) and all is good. edit: I see you fixed it anyway :)
@joinedupjon
@joinedupjon 7 лет назад
I'm pretty lazy about taking batteries out and I've usually been getting away with it with alkalines, guess this unit had standby current cos I didn't see a proper power switch for disconnecting the batteries.
@UpLateGeek
@UpLateGeek 7 лет назад
You could always buy a replacement motor. Brick Owl has it as a Small Technic Motor 42 Grams for a pretty reasonable cost. www.brickowl.com/catalog/lego-small-technic-motor-42-grams
@cheetahkid
@cheetahkid 7 лет назад
looking at price from cheap to very expensive (rip off? lol)
@ianspencer7758
@ianspencer7758 7 лет назад
Why don't you use white vinegar?
@thesimbon
@thesimbon 6 лет назад
To remove those crystals from the battery spill I usually use ammonia instead of acid.
@chrisclark2356
@chrisclark2356 7 лет назад
Are you actually going to finish this project lol
@BlackWolf42-
@BlackWolf42- 7 лет назад
Those salts and shit on the contacts and box are most likely water soluble as a heck. I would have moistened a toothbrush and rinse often.
@ElmerFuddGun
@ElmerFuddGun 7 лет назад
10:54 - you had it right the first time. "None of these ARE corroded." :-P
@benedictnothing
@benedictnothing 7 лет назад
No, it's "is", even though it does sound wrong. "None" is a shortening of "Not one", and so it follows "Not one of these is corroded". I prefer "are" though.
@AJB2K3
@AJB2K3 7 лет назад
I accidentally left batteries in the rcx. Cleaned it with sandpaper and it still works. Well stick works even though I don't have a pc that can program it anymore.
@gcewing
@gcewing 6 лет назад
The music is obviously so that you can build a Mr. Whippy van.
@Forssa1
@Forssa1 7 лет назад
Why did you stop at 12V? 220V should do the trick.
@syclone
@syclone 7 лет назад
If you need a motor ,I recommend Bricklink.com . Search for the set number and then inventory. Brickowl seems to be not bad too, but BL is more popular
@yy502
@yy502 6 лет назад
hi Julian, can you do a little test of manually charging lithium battery with a CC/CV power supply, without a charger chip? I suspect as the battery voltage increases towards the target CV, the delta voltage between the battery and CV reduces, hence the charge current drops by a nice curve - this part (current-drop) is not controlled by the chip but a natural thing. So, it is sufficient to use any power supply with CC/CV feature to safely charge any lithium battery. Cheers.
@Hagledesperado
@Hagledesperado 7 лет назад
I've heard that citric acid is excellent for neutralizing alkaline battery gunk on electronics.
@grunff
@grunff 7 лет назад
You can almost certainly un-seize the motor by soaking the whole thing in warm very light penetrating oil (e.g. PlusGas or similar). Put some oil in a pot, heat to about 50C, then soak the motor in it.
@iPelaaja1
@iPelaaja1 Год назад
No. These motors have a disc shaped magnet. The magnet plating (like the shiny covering on neodymium magnets) delaminates from the actual magnet and gets stuck between the rotor. It cannot be fixed.
@AlexanderBurgers
@AlexanderBurgers 6 лет назад
This is a first gen motor (Lego 71427), the replacement they introduced in 2002 (Lego 43362) should be more durable. First gen suffered from cracking magnets --> locked up motor. More info: www.philohome.com/motors/motor.htm
@beicel
@beicel 7 лет назад
Hey @Julian great video, but where did you bought that plastic screwdriver? ;) Regards
@JulianIlett
@JulianIlett 7 лет назад
it's a ceramic screwdriver - from ebay.
@beicel
@beicel 7 лет назад
Ah, okay, thx! ;)
@alankingvideo
@alankingvideo 6 лет назад
Have you taken the batteries out this time?
@JulianIlett
@JulianIlett 6 лет назад
Hmm, not yet :)
@AmauryJacquot
@AmauryJacquot 6 лет назад
you may be able to request a replacement motor from lego..
@duckunderground183
@duckunderground183 7 лет назад
Where'd he get that nice power supply from? @ 16:25
@SpeccyMan
@SpeccyMan 6 лет назад
Search on eBay for B3603
@donaldrauschelbach6172
@donaldrauschelbach6172 6 лет назад
Baking soda and water will clean them up in a hurry!!! make a thick paste and brush it on w a tooth brush!
@KARLLARK100
@KARLLARK100 7 лет назад
soz J i need help i have a STC chip for my led cube i have searched the web for a way to put my own code programe in with no luck.still(love your vids ta)
@user-re6gp6cr9v
@user-re6gp6cr9v 2 года назад
素晴らしい動画をありがとうございます。
@AJB2K3
@AJB2K3 7 лет назад
You CAN NOT fix these motors are the magnets are the problem. There is a known issue where the magnets expand due to brake down of the binding material.
@God-CDXX
@God-CDXX 7 лет назад
it is the magnet not the rotor plate
@AJB2K3
@AJB2K3 7 лет назад
Yeh, edited it after hitting post when I remembered the name of the part was not what I called it.
@richardmccutcheon9319
@richardmccutcheon9319 7 лет назад
Julian if you ever want to sell the barcode part let me know . I have the set minus the barcode part. Havent checked to see if my motor is duff tho. :)
@aemvasconcelos
@aemvasconcelos 7 лет назад
Unless you want it for the collectors value, I'm sure you can use a scan, it looks very standard barcode.
@richardmccutcheon9319
@richardmccutcheon9319 7 лет назад
i have the set but not the barcode module. i have the scan codes.
@himselfe
@himselfe 7 лет назад
Release the schmoo! (sorry, there had to be one)
@Gooberslot
@Gooberslot 7 лет назад
Hook the motor to the mains.
@jaa93997
@jaa93997 7 лет назад
Why 6x AA batteries and not 1x 9V battery?
@steamboatmodel
@steamboatmodel 7 лет назад
one 9v would not supply the same duration or current as 6 AA. Take a 9v battery apart and you will find 6 button cells
@Roy_Tellason
@Roy_Tellason 5 лет назад
@@steamboatmodel Actually it's six AAAA cells.
@God-CDXX
@God-CDXX 7 лет назад
the magnet in these tend to swell up ant seize the rotor solid
@JulianIlett
@JulianIlett 7 лет назад
Interesting. What makes the magnet swell up? Moisture maybe?
@God-CDXX
@God-CDXX 7 лет назад
The plating reacted with the metal witch the core magnetic material is made of.. I would guess it was contamination I have these motors and have had 8 fail this way I build large GBC modules please open yours to see if I am correct on yours
@GroovyVideo2
@GroovyVideo2 7 лет назад
Put rubbing alcohol on motor to unfreeze it
@kwetalbreinbaas1300
@kwetalbreinbaas1300 4 года назад
You only had to spray the motor with WD40 and it would be spinning like new.
@iPelaaja1
@iPelaaja1 Год назад
No. These motors have a disc shaped magnet. The magnet plating (like the shiny covering on neodymium magnets) delaminates from the actual magnet and gets stuck between the rotor. It cannot be fixed.
@evilutionltd
@evilutionltd 7 лет назад
Erm, H is a musical note now?
@MeepMu
@MeepMu 7 лет назад
Evil from evilution it's the same as a b
@joinedupjon
@joinedupjon 7 лет назад
It's a German notation afaik - guess lego wanted it use the same card in all markets.
@ppdan
@ppdan 7 лет назад
19:34 You scanned the 2 seconds twice
@HainjeDAF
@HainjeDAF 7 лет назад
You can buy a motor from bricklink.com
@IanSlothieRolfe
@IanSlothieRolfe 7 лет назад
I was going to suggest you sprayed some wd40 into the gearbox and motor but it seems im too late!!
@rocketman221projects
@rocketman221projects 7 лет назад
Don't use wd40 for motors, it will just gum up. Use a good synthetic oil, I typically use one of those super lube pens for small motors.
@philsheppard532
@philsheppard532 6 лет назад
Spray it with Servisol ?
@JozzFilms
@JozzFilms 7 лет назад
I made my own Lego Batman, check it if you want
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