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Making A Boring Head For The Milling Machine V2.0 

Artisan Makes
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G'day everyone, I have uploaded a no commentary version of this build ( • Making A Boring Head F... )
In this video I will attempt to improve on the boring head that I made over a year ago. The old boring head was a quick afternoon project that I made from some off cuts of 12L14 steel, and even though I didn't have much of a plan to work from, I was very happy with it. It has since served me well on many occasions and has even been used to cut bearing seats.
It however can be improved, which is what I will attempt to do today. I would like to make it bigger, improve the dial and leadscrew, and made it from a more suitable steel, such as 4140.By the end of the video a will hopefully have a boring head that will serve me for many years to come.
#machining #diy #metalworking
Machining a boring head
Timestamps
0:00 - Intro
1:06 - material Selection: 1045 vs 4140
2:18 - Machining The Upper Piece: Shank
5:00 - Machining The Upper Piece: Dovetail
6:57 - Machining The Upper Piece: Clamp
8:58 - Machining The Lower Piece
13:35 - Machining the Dial Hole
15:44 - Grinding A Reduced Shank M6x1.0 Tap
16:35 - Machining the Leadscrew
19:05 - Engraving The Dial
20:55 - Making A Endmill Holder
21:42 - Engraving The Dial.... Again
22:56 - Assembly, Testing And Final Thoughts

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20 июн 2024

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Комментарии : 193   
@artisanmakes
@artisanmakes Год назад
G'day everyone, I have uploaded a no commentary version of this build (ru-vid.com/video/%D0%B2%D0%B8%D0%B4%D0%B5%D0%BE-_5Z0STUOibE.html). See you next Saturday for the next build video.
@NathanOkun
@NathanOkun Год назад
For round materials in clamps, try using copper layers between the clamp jaws and the round part. They will deform and keep the jaws from marring the part when you tighten the jaws to maximum.
@don_karleone53
@don_karleone53 Год назад
Он их использует, но видимо не всегда 😂
@charlvanniekerk8009
@charlvanniekerk8009 Год назад
its always amazing to see the quality of your builds increase as the years go by. The knowledge youve gained shows clearly and is quite impressive!
@artisanmakes
@artisanmakes Год назад
Thank you very much! Always a continuous learning experience for me
@rallymax2
@rallymax2 2 месяца назад
It came out nice. A tip for you. When using the mill vice always put the work piece up against the fixed jaw. Then, have the V block or whatever else you’re using, up against the floating jaw which lifts when tightened. This will give you more precision and the part will stay still.
@toadking4272
@toadking4272 Год назад
Your videos certainly have a nod to This Old Tony's. It's really nice to watch, keep up the good work
@ferrumignis
@ferrumignis Год назад
Lovely job! One thing I would suggest is that you check and maybe slightly relieve the dovetails. It looks like the dovetails are preventing the outer parts of the boring head from being pulled together which will impact rigidity.
@dustinbates2044
@dustinbates2044 Год назад
Man really nice work... You can see the progress in your work from the last boring head to this one...
@johannriedlberger4390
@johannriedlberger4390 Год назад
5:09 The easyest way to make your coolant not to run everywhere is to use that clay that you find in toy stores. Just block around your vise where it should not go.
@KereaktifEngineering
@KereaktifEngineering Год назад
Thanks for sharing👏
@rickpalechuk4411
@rickpalechuk4411 Год назад
So I'm thinking "what no hacksaw?" haha think again🙂 Nice project, thanks for sharing Cheers
@waynethomson3852
@waynethomson3852 Год назад
Really classy looking piece of kit mate!! Keep up the good work.
@coldfire0101
@coldfire0101 Год назад
that snap when you put the lead screw in - perfect
@realemonful
@realemonful Год назад
That was pure ingenuity! It was interesting to watch, thanks for sharing! Edit: I would have never thought about using a router bit on steel but it is true, it is still a carbide tip so that really floored me!
@petergamache5368
@petergamache5368 Год назад
Those tiny D-bit engraving cutters typically run around 20,000-25,000 RPM. The mill you've got probably runs about a tenth of the right speed - not just "a little bit slow". :) That said, it still looks pretty decent given the limitations on speed.
@greglaroche1753
@greglaroche1753 4 месяца назад
Great video. Thanks !
@steinmargunnarsson3709
@steinmargunnarsson3709 Год назад
Excellent work.
@Alex.369
@Alex.369 8 месяцев назад
Excelente trabajo. Felicidades!👍
@smashyrashy
@smashyrashy Год назад
Incredibly well made
@jackdawg4579
@jackdawg4579 Год назад
very nice work, thanks for sharing.
@mftmachining
@mftmachining Год назад
That was an excellent job, hats off. TOP.
@paulthomas3782
@paulthomas3782 Год назад
Well done looks great.
@johnj5985
@johnj5985 Год назад
Great work, and fantastic job! The nice tool will come in handy.
@3dmakerzone75
@3dmakerzone75 Год назад
Great work and I love the detail you put into the video. I watched the no comment version but I like this style much better.
@futuresonex
@futuresonex 2 месяца назад
Watching your channel has really clued me into the capabilities of these machines. I had always heard that they were junk that couldn't do any real work, just stuff like aluminum, brass, copper, plastic, etc..., no steel. That was clearly wrong! Keep it up my friend. This has become one of my favorite channels!
@donattolj9370
@donattolj9370 Год назад
great video as always!
@kajbyman3006
@kajbyman3006 Год назад
Thank's for the video,great job👍 I am totally new to machining,and have been watching all of your videos,wich are wery educational.
Год назад
Olá amigo que trabalho fantástico, perfeito!!!! Abraço daqui do Brasil a todos aí!!!
@wyattselleck7236
@wyattselleck7236 Год назад
Excellent video. 👍
@neilwoodward7336
@neilwoodward7336 Год назад
Use 2 bits of ally in the vice to hold a diameter without a v block. Doesn't damage workpiece and grips better as well.
@t0mn8r35
@t0mn8r35 Год назад
That's a nice project.
@D08048
@D08048 Год назад
Good accommodation👍👍👍
@samimas4343
@samimas4343 Год назад
Good job.
@shawnmrfixitlee6478
@shawnmrfixitlee6478 Год назад
great work.. 👍👍
@WayneCook306
@WayneCook306 Год назад
Well Done.
@rcjbvermilion
@rcjbvermilion Год назад
Impressive!
@AutoExpertJC
@AutoExpertJC Год назад
Hey mate: love the channel. Watch every episodes. Love the way you leave the errors in (makes you human, and also helps the rest of us learn). I made a mental bookmark to cut the round stock long enough for the vee block, when milling the end, and part off the waste at the other end. Without including that error/issue, I would not perhaps have considered that. Thank you.
@ScheunenTecCNC
@ScheunenTecCNC Год назад
Amazing Work 5*
@ralphpavero7760
@ralphpavero7760 Год назад
I am impressed it came out fantastic
@artisanmakes
@artisanmakes Год назад
Thankyou
@TalRohan
@TalRohan Год назад
very cool spinny hole enlarger thingy ....we like
@robertwalker7457
@robertwalker7457 Год назад
Mate this is a great outcome, better than a bought one.
@DiipsRatsAirsoftPortugal
@DiipsRatsAirsoftPortugal Год назад
Regarding the taps not bottoming. You could just machine a few millimeters on the end of the screws to make them touch the wall you need instead. Good work as usual
@artisanmakes
@artisanmakes Год назад
Yeah I didn't think of that but for sure that would work
@Group-Five-Industries
@Group-Five-Industries Год назад
Amazing!!
@artisanmakes
@artisanmakes Год назад
Thank you! Cheers!
@johanneslaxell6641
@johanneslaxell6641 Год назад
Good looking project again 👍🏼💪🏼😋! Regarding the v-block setup issues: I've made a prismatic softjaw for the vise. I just exchange the jaw on the stationary side. I just made one V in the middle, but there is the possibility to go "fancy" (like on jaws one can buy) with more slots in both vertical and horizontal orientation...
@artisanmakes
@artisanmakes Год назад
Thanks for the comment, its definitely something that is on my to do list
@RB-yq7qv
@RB-yq7qv Год назад
Nice job
@artisanmakes
@artisanmakes Год назад
Thanks!
@bobbymichelin540
@bobbymichelin540 4 месяца назад
mate, classified ads. portable bandsaw. 100$. no more toxic gritty dust. also fun project making vertical and horizontal stands for it.
@MikelNaUsaCom
@MikelNaUsaCom Год назад
interesting choice on reducing the shank of the tap... other option would be to partially clearance the hole... since you don't use all the threads with a round boaring head. =D Either way, still looks like a nice tool to add to the shop.
@MikelNaUsaCom
@MikelNaUsaCom Год назад
as a side note, you can use a saw blade to index the divides on the dial... if you can't use that fancy dividing head. Saw blades come in many different teeth counts, and they are all evenly spaced which is wonderful for indexin.
@Lone-Wolf87
@Lone-Wolf87 Год назад
This guy has to be buff 💪💪💪 using that hacksaw all the time.
@joewhitney4097
@joewhitney4097 Год назад
Great video, great build. Thanks for sharing.
@douglasharley2440
@douglasharley2440 10 месяцев назад
instead of engraving with the spindle running a tool, you can instead make a little carbide scribe and then go back-and-forth a few times to make a nice shard marking. great work, loving this channel!
@artisanmakes
@artisanmakes 10 месяцев назад
In hindsight that would have been the better option
@MC_05-2
@MC_05-2 Год назад
Really nice work mate!! maybe try a hand-deburring-tool...I tried it once and I can`t live without it now
@johncoops6897
@johncoops6897 Год назад
100% agreed. I use the blue-handled Noga clone from Asia, and they are awesome. I've even resharpened a few using a fine diamond stone.
@Tristoo
@Tristoo Год назад
damn this is actually a pretty good video
@multidomar
@multidomar Год назад
Using a fixed setscrew for adjustment is a very clever idea, instead of buying a special hex cutting tool 👍🏻
@liamnelson49
@liamnelson49 9 месяцев назад
Guess I know what I'll be making at work tomorrow since I've got bugger all else to do
@alfonse4595
@alfonse4595 Год назад
That is real nice bro. Maybe you could rig up a way to mount a dremel type tool to the side of your milling machine head that would let you engrave stuff more easily.
@paulmalinoski5951
@paulmalinoski5951 Год назад
Or make a mount to hold one of those pencil air grinders. I made a mount to hold one of those bad boys in my cnc mini mill and now I've got 56,000 RPM capability 😁
@testi2025
@testi2025 Год назад
You Can get nice shallow lines with a ball end mill.
@joecordero1699
@joecordero1699 Год назад
like a great machinist, you make due. great videos, you got a sub from me
@srck4035
@srck4035 Год назад
I watch your videos after a long day.. As a machinist. To fall asleep
@pieterprinsloo5239
@pieterprinsloo5239 Год назад
I really like your videos and can't wait for you to post. This was a great project and came out very nice. Well done and thanks for sharing!
@bustednuckles2
@bustednuckles2 Год назад
Fantastic bit of work there. It always astounds me what you can do with these little machines. Now when are you going to build a power hacksaw? LOL!
@artisanmakes
@artisanmakes Год назад
When I get the space for one, cheers
@Kineth1
@Kineth1 Год назад
He has a power hacksaw. It's just... man-powered.
@seansysig
@seansysig Год назад
The larger mass of the new tool holder certainly will improve accuracy.
@EngineerRaisedInKingston
@EngineerRaisedInKingston Год назад
Awesome stuff, Mr. Artisan, as always. You never ceise to impress me with what you manage to do on these small machines. Just a quick question - are you using ER32 collets for your mill? I'm assuming this, since ER25 only goes up to 16mm. If so, have you found the setup to be rigid enough for that size of endmill? I've been contemplating getting a larger collet holder for this exact purpose(Pretty sure we have the same size mill)
@artisanmakes
@artisanmakes Год назад
I have a ER 32 collet chuck for holding irregular sized tools. I have a kit that came with 20 collets 1-20mm. For the rest of my work I use er20 collet tools, held in a MT3 collet. I don't think you have to be too worried about that rigidity of the collets, it's not really a limiting factor on this mill, and anything larger than ER32 would be overkill for this mill. Though if it is something that concerns you, I'd just opt for an endmill holder, much cheaper and more rigid.
@kennethstaszak9990
@kennethstaszak9990 Год назад
It didn't look like it from what I could see but there should be a shallow relief at the bottom of the female dovetail. This takes a bunch of load off the cutter.
@alanclarke4646
@alanclarke4646 Год назад
Might I suggest that you make a pair of vice jaws with a vertical v slot in the centre of each, for holding round stock?
@artisanmakes
@artisanmakes Год назад
It definitely will be on my list of things to do. Cheers
@ucuy3706
@ucuy3706 Год назад
Quá hay
@HexenzirkelZuluhed
@HexenzirkelZuluhed Год назад
Impressive how you have improved!
@josephbasanta
@josephbasanta Год назад
FYI you can use plumbers putty on the vise to keep the coolant from running out onto the floor. If you have shop air can use a Noga mister instead of flood coolant it will still work well.
@KX36
@KX36 Год назад
I liked the hacking existing tools to allow you to make a new tool. you clever boy.
@artisanmakes
@artisanmakes Год назад
Cheers and to be fair it was an old tool that doesn't fit the mill collets I use, Cheers
@samrodian919
@samrodian919 Год назад
A very nice project. The only issue I have is the pitch and material of the leadscrew. I would find a 6x0.5 mm tap and thus make it a lot more accurate in as much as you can get finer cuts to a size easier. The taps are out there. Chinese unfortunately but there you go. As for the material, low carbon or mild steel is not the way to go on this. I would have got a 13" length of 6 mm silver steel ( drill rod) and single point screw cut that and made the 18mm head in mild steel and silver soldered the screw into the head.
@artisanmakes
@artisanmakes Год назад
That would be up for you to choose of you make it, I have used 1mm pitch and I can do press fits for bearings. And I'm sure you could get away with a low carbon steel if you really wanted to. I thankfully had some medium carbon
@trentonjennings9105
@trentonjennings9105 Год назад
I would quibble just a bit as head is never boring.
@rallen7660
@rallen7660 Год назад
Have you thought about putting a misting lubricator on a magnet? Reduces your coolant usage and lets you move it between your machines. Might be a nice project, just sayin'.
@artisanmakes
@artisanmakes Год назад
Personally I am not a fan of mist coolant unless I have an enclosure. The most tends to coat surrounding surfaces and I have my concerns about breathing atomised coolant. Cheers
@bobweiram6321
@bobweiram6321 Год назад
You can always drag engrave or use electroetching to achieve the same or even better results.
@artisanmakes
@artisanmakes Год назад
Yeah that would definitely work too
@growleym504
@growleym504 Год назад
Excellent project! I like it except for your use of sillymeters instead of good old decimal or fractional inches. There are two types of countries in the world: those that use metric, and those that have landed men on the moon. But don't let that stop you. Looks like a terrific boring head and I will be making something very similar in the near future. I am surprised you didn't mill a flat around the dial screw hole, and make some vernier marks on it so you could easily adjust to to the nearest 1mm or I should say the nearest .039" But of course you can always eyeball it. Anyway, excellent job. Beautiful work.
@artisanmakes
@artisanmakes Год назад
Cheers mate. The dial is always for eye balling. Any time I need to cut bores for bearing or anything similar I always set the distances using dial indicators.
@Zt3v3
@Zt3v3 Год назад
I think you would really love having a horizontal bandsaw. I found a used one for $50, so $60 with a new blade. One of the best support tools I've bought.
@HappilyHomicidalHooligan
@HappilyHomicidalHooligan 10 месяцев назад
I have a possible solution for your engraving problem... If you build a mount that can be bolted to the side of the mill head, you can attach a Dremel to the mill that can hold the fine engraving bits and that will let you spin the bits at the speeds they need while still using the X & Y movements of the mill table as well as the rotary indexing chuck...
@thomascarboni7727
@thomascarboni7727 8 месяцев назад
BRAVO where did you learn to do these jobs? .
@MattysWorkshop
@MattysWorkshop Год назад
Gday, the new boring head looks great and will last years, brilliant job mate, cheers
@kiwishamoo6494
@kiwishamoo6494 Год назад
Re the engraving, could you not mount your dividing head to your lathe bed ("somehow" :-) ) and use the mini grinder on the cross slide with an engaving bit in it?
@artisanmakes
@artisanmakes Год назад
I could, buy I'd need a fixture plate of some sort to get around the prismatic ways. I looked I to it a while back but it never got anywhere
@markuscamenzind5510
@markuscamenzind5510 9 месяцев назад
the D bits from your router would have worked if you use them like a shaper bit. lock in place and just scrape in the dial
@nobuckle40
@nobuckle40 Год назад
Do all your machines sound like the bearings could come flying out at any moment? Nice work.
@artisanmakes
@artisanmakes Год назад
Gotta push these small machines to their limit to make them work
@sasajagunic3031
@sasajagunic3031 Год назад
Can you put the cutter horizontaly to use as fly cutter...?
@ThisIsToolman
@ThisIsToolman Год назад
Using a pair of vee blocks to clamp the round in the vice you won’t have a problem holding the round in the vice.
@sobertillnoon
@sobertillnoon Год назад
2 flutes at high rpm is basically the same as 4 at low, right?
@lucasandri5462
@lucasandri5462 Год назад
It's a very interesting project and well executed for the tooling you have. Just a curiosity: when you clamp the dovetail the flat faces on the left and right sides of the dovetail, left from it's machining, on the upper and lower halfs of the boring head are pushed one to the other in order to increase rigidity or the clamping is just performed by the angled surfaces of the dovetail?
@marcoam2610
@marcoam2610 6 месяцев назад
Does the cutter automatically advance with every revolution by some thousands? How does this work? sorry i‘m new
@worker2004
@worker2004 Год назад
I found the title not to be true, the video was fun to watch, not boring at all.
@user-do1do1it9z
@user-do1do1it9z Год назад
😍
@warrior4christ777
@warrior4christ777 7 месяцев назад
Thats what she said!
@3523553
@3523553 10 месяцев назад
@artisanmakes where can i find the drawing for thos project?
@C_Squared
@C_Squared Год назад
time for a bandsaw!
@Tinman97301
@Tinman97301 Год назад
👍💯👍
@itsamemario8014
@itsamemario8014 Год назад
Just the other day I was told that I had a boring head, I didn't know what that meant, now after watching this video I do know, but I still don't understand why I was told that as I have never had one of those gizmos ever.
@kiwishamoo6494
@kiwishamoo6494 Год назад
Can I ask where the vibration in your lathe is coming from?
@artisanmakes
@artisanmakes Год назад
I tore the v belt up a bit machining 4140 and that wear is showing up as vibrations
@jorisbeerten8247
@jorisbeerten8247 Год назад
@@artisanmakes Your toolholder for the engravingmill is asymmetric. There's one screw on one side, creating vibrations. And high rpm makes it even worse. Make it symmetric would be my suggestion. Keep up the good work, fun to watch!
@artisanmakes
@artisanmakes Год назад
I've never had toubke with Weldon shank tools vibrating until I go over a few thousand rpm. I think the tool was a big off was because I used a drill to make the hole, rather than a reamer. The hole was a little over sized, but I don't have a 1/8" reamer on hand. Cheers
@danhayward9186
@danhayward9186 Год назад
My horizontal band saw a cheap Tiwaneesium is best by i ever made
@sinadaneshkhah8537
@sinadaneshkhah8537 Год назад
Hello.I’m waiting every week for your new video but sad you don’t make any more like before exactly in the week.😫😫😫
@artisanmakes
@artisanmakes Год назад
Been a bit busy recently, got some new stuff in the works. Should be out soon
@pawekowalski7469
@pawekowalski7469 Год назад
Good job.👍👍 how many degrees is your dovetail cutter that you used for this ptoject 45, 55 or 60° ? It is good to equip yourself with a dividing table for machining vertically clamped details 😀
@artisanmakes
@artisanmakes Год назад
I went with a 60 degree dovetail because that is the cutter that I had.
@danhayward9186
@danhayward9186 Год назад
I use single point Fly cutters for dove tails the angle is not critical as itis a one off job so a shopmade tool works for me
@kramerdesign9443
@kramerdesign9443 Год назад
No hacksaw on the 1045 huh
@tc5963
@tc5963 Год назад
If the fit is too loose you can put a piece of ptfe thread tape on the threads to thighten them up a bit. A little goes a long way
@AndyFromBeaverton
@AndyFromBeaverton Год назад
That wasn't boring, but it was long. A cool head, but wouldn't this be a 1.1?
@JETHO321
@JETHO321 Год назад
Great job mate. I have a question though. Is the lead screw supposed to move with the head or body of it?
@Mawyman2316
@Mawyman2316 Год назад
I have a shitty Chinese router at work that maxes at 1000rpm that uses those v cutters. Food for thought.
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