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Making a handlebar bag support rack 

Jonny Cycles
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Guy makes a rack.
John's rack in particular. Designed to fit his Berthoud handlebar bag and hold the hanging Edelux II light.
There are a lot of benefits of a custom bike: Fit, tubing selection, picking the perfect tire size…blah blah blah. You know what one of the best things is? Custom racks designed to fit the bike, the bag, and the intended use perfectly. No adjustable struts, no compromise to make it fit all bikes, just the perfect rack for this particular bike.
When I used to share shop space with Ahren/Banjo Cycles and Leah/The Rack Lady who both constructed many racks (including some of the original Velo Orange ones) I used to watch them thinking this looked like miserable fiddly work. While it is fiddly, it turns out it's not miserable. Who knew?
I really love making these.

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25 авг 2024

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Комментарии : 57   
@alexc.8424
@alexc.8424 2 года назад
This had one of the most chaotic sound tracks I've ever heard
@jonnycycles6068
@jonnycycles6068 2 года назад
I'll take that as a compliment!
@veliaangiolillo3387
@veliaangiolillo3387 2 года назад
@@jonnycycles6068 no joke, I actually would love to have the list of songs ahah
@jonnycycles6068
@jonnycycles6068 2 года назад
@@veliaangiolillo3387 Here are most of them (in order) - Om Supreme, Alice Coltrane You Aint Takin' My Man, Sparkle Division Black Butterfly, King Dude Breath-a-thon, Rashaan Rolland Kirk Upper Eqypt 'The Kings Valley', Salah Ragab, the Cairo Jazz Band Chapter 08: Telepathic Routine, The Heliocentrics, Melvin Van Peebles Addis Ababba Ethopia, Dillinger Gamma Ray, Beck Riko's Smooth Talking Mothers, le Butcherettes Some song (cant tell which one), The Body A Young Girl's Complaint, Tsegue-Maryam Guebrou Never Be The Same, Built to Spill Blue Nile, Alice Coletrane B + A, The Beta Band Pieces of a Man, Gil Scott-Heron LFO (Leeds Warehouse Mix), LFO Straight Face, Sleepwalkers Stadiums and Shrines II, Spencer Krug and Sunset Rubdown Dreaming John Hassell Wahsed Ashore, Monster Rally I Wish it Would Rain, Mayer Hawthorne Ife L'ayo (There is Happiness in Love), Art Blakey The Minstrel, Phil Cohran adn the Artistic Heritage Ensamble
@veliaangiolillo3387
@veliaangiolillo3387 2 года назад
@@jonnycycles6068 oh thank you, you’re the man!! I’m just sorry I can only like your video and your reply once :)
@kymclinton3140
@kymclinton3140 2 года назад
At least we can put it on muteas I do with many RU-vid videos
@johnzee691
@johnzee691 4 месяца назад
I'll say it was a nice eclectic soundtrack. beautiful rack build as well. nice work
@simonrompre
@simonrompre 7 месяцев назад
Good work, thanks for sharing, playlist sounds like something I’d play in my shop!
@mi01
@mi01 2 года назад
Excellent work! And nice selection of music too!
@Tarkov.
@Tarkov. 5 месяцев назад
Nice, I found this while trying to look up a different rack that I saw randomly. I was trying to come up with ideas for a rack I want to make out of automotive brake line. Nice work here!
@antoniocorigliano68
@antoniocorigliano68 2 года назад
excellent result, it looks like one of the works of the Japanese master Herose💛👏🏻👏🏻👋🏻
@brightlightdun
@brightlightdun 2 года назад
Beautiful craftsmanship
@richardhobson5995
@richardhobson5995 2 года назад
Beautiful work.
@giancarlomoriconi5856
@giancarlomoriconi5856 Год назад
Very interesting and nice cool watching you work
@MbanziSD
@MbanziSD 2 года назад
I haven't brazed since metal shop in high school, my joints certainly didn't look like this - just a work of art!
@jonnycycles6068
@jonnycycles6068 2 года назад
Thanks! Brazing this little tubing is easier than it looks. Zip a tiny fillet around there, with some luck one pass of the file and some emery and done!
@benspeedschannel888
@benspeedschannel888 2 года назад
Beautifully done 😍
@abdulqutub5015
@abdulqutub5015 2 года назад
super underrated video
@TheFlyingMuk
@TheFlyingMuk 2 года назад
Awesome! Thanks for sharing.
@Dutcharmytent
@Dutcharmytent 6 месяцев назад
The antilogarithm gave up matching the music tracks for copyright issues
@paulgriffin5572
@paulgriffin5572 2 года назад
very cool!! thanks for sharing. :)
@yurimccoy7094
@yurimccoy7094 2 года назад
Nice!
@yvanvillasante9712
@yvanvillasante9712 2 года назад
Hermoso trabajo, felicitaciones
@igoramaral8827
@igoramaral8827 6 месяцев назад
bello
@grahamcassidy6050
@grahamcassidy6050 2 года назад
Amazing work! What are the different benders used for the really nice radius bends?
@jonnycycles6068
@jonnycycles6068 2 года назад
Thanks. I use Rigid 600 series instrument benders for the small radii bends, and a Baileigh RBD-10 for the larger radii ones.
@brianboake8884
@brianboake8884 4 месяца назад
What’s that bender?
@BennyNeptune
@BennyNeptune 8 месяцев назад
What is that song at 8:05? Also hey! Awesome build!
@HexseCow
@HexseCow 2 года назад
You need to start publishing the music playlists. 😉
@jonnycycles6068
@jonnycycles6068 2 года назад
Here you go! Om Supreme, Alice Coltrane You Aint Takin' My Man, Sparkle Division Black Butterfly, King Dude Breath-a-thon, Rashaan Rolland Kirk Upper Eqypt 'The Kings Valley', Salah Ragab, the Cairo Jazz Band Chapter 08: Telepathic Routine, The Heliocentrics, Melvin Van Peebles Addis Ababba Ethopia, Dillinger Gamma Ray, Beck Riko's Smooth Talking Mothers, le Butcherettes Some song (cant tell which one), The Body A Young Girl's Complaint, Tsegue-Maryam Guebrou Never Be The Same, Built to Spill Blue Nile, Alice Coletrane B + A, The Beta Band Pieces of a Man, Gil Scott-Heron LFO (Leeds Warehouse Mix), LFO Straight Face, Sleepwalkers Stadiums and Shrines II, Spencer Krug and Sunset Rubdown Dreaming John Hassell Wahsed Ashore, Monster Rally I Wish it Would Rain, Mayer Hawthorne Ife L'ayo (There is Happiness in Love), Art Blakey The Minstrel, Phil Cohran adn the Artistic Heritage Ensamble
@markanthonynilo9198
@markanthonynilo9198 2 года назад
Sir,If I may ask what type of welding is that? What is the white liquid thing that you use before applying the heat? What is the purpose of that white liquid? Sorry for multiple questions. Thank You Sir! Nice Build!
@jonnycycles6068
@jonnycycles6068 2 года назад
I don't weld the racks, but instead braze them using brass. lucasmilhaupt.com/EN/Brazing-Academy/Brazing-vs-Welding.htm The white liquid is flux. It prevents the steel from oxidizing while brazing, without it the brass would not stick or flow onto the steel.
@freespeechoneeach
@freespeechoneeach 2 года назад
WOW
@franciscoacero5616
@franciscoacero5616 2 года назад
Nice piece of art, would you make another for sale?
@jonnycycles6068
@jonnycycles6068 2 года назад
Sure, I love making racks www.jonny-cycles.com/custom-racks/ send me an e-mail if you want to discuss details.
@FabiOnRoad
@FabiOnRoad 2 года назад
👏👏👏👏👏👏👏
@gitasatriawangsa9472
@gitasatriawangsa9472 Год назад
hey! may I know what tube size u use here?
@jonnycycles6068
@jonnycycles6068 11 месяцев назад
Mostly 5/16" diameter x 0.028" thick chromoly
@razc6738
@razc6738 Год назад
Hello, Do you take customised rack projects ?
@jonnycycles6068
@jonnycycles6068 Год назад
I do, for handlebar bag and/or lowrider racks. Send me an e-mail for more info.
@user-rx4we9fx9m
@user-rx4we9fx9m 2 года назад
Красавчик
@gblan
@gblan 2 года назад
What is the brakeset?
@jonnycycles6068
@jonnycycles6068 2 года назад
Those are the Rene Herse centerpull brakes. www.renehersecycles.com/shop/components/brakes/centerpull-brakes/
@gblan
@gblan 2 года назад
@@jonnycycles6068 Thank you. Might have to consider them for my next build.
@magnusljadas2109
@magnusljadas2109 2 года назад
Do you weld or solder?
@jonnycycles6068
@jonnycycles6068 2 года назад
Brazed with brass.
@guygrenier613
@guygrenier613 2 года назад
What is the tubing you used?
@jonnycycles4
@jonnycycles4 2 года назад
4130 steel. A mix of 5/16" and 1/4" diameter. All 0.028 thick.
@garypalker5170
@garypalker5170 2 года назад
Of course it’s great but what about wind resistance ?
@jonnycycles6068
@jonnycycles6068 2 года назад
I ride all summer in a button up shirt, most buttons unbuttoned, shirt tails flapping in the breeze. I may be the wrong guy to ask! But this rando nerd has a few things to say: www.renehersecycles.com/aerodynamics-rando-vs-racer/ It appears they have more resistance in a normal riding position, but are actually act as a fairing when in an aero tuck. Neat.
@secretdaisy6484
@secretdaisy6484 2 года назад
Nice job! You really have command of design and tools 🛠 . Is that a titanium frame? Did you braze the bosses on or did they come with the frame? Unfortunately I think your handlebar bag 💼 is dorky and it will leak no matter how much you treat it with water seal. But it sits on a great rack. 👍☮️🌞🚲❤️
@jonnycycles6068
@jonnycycles6068 2 года назад
Steel frame, bosses brazed on by me. Things stay surprisingly dry inside a Berthoud bag. The call them waterproof, I call them water resistant. Regardless, they work great.
@alittlehouseinlancashire6347
@alittlehouseinlancashire6347 8 месяцев назад
What horrible, annoying music. i'm off.
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