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Recreating a vintage design 

Robinson Foundry
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Some file handles used to be made in cast iron. In todays video I'll be making my own version in silicon bronze. I started by creating a model in Fusion 360. Then I 3d printed the models and used them to create sand molds. I cast these in two pieces and then welded them together so that's why I choose to use silicon bronze (Everdur). Once I was finished welding them I spent many hours cleaning up the castings. I machined the clamps using my benchtop milling machine.
Please consider supporting me on Patreon. www.patreon.com/user?u=58360840 You'll receive access to Patreon only posts as well as any 3d printing files that I designed.
Intro 0:00
Making a pattern 0:15
Making sand molds 1:39
Silicon bronze 3:03
Melting bronze 3:37
Opening Molds 4:20
Cleaning up castings 4:58
TIG welding 6:48
Making clamps 7:40
Finishing 9:50

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9 июн 2024

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Комментарии : 397   
@aserta
@aserta 23 дня назад
I have a bunch of these as heirlooms from great grandpa through my uncle. Once you use one, you never go back to wood or plastic.
@tyrannosaurusimperator
@tyrannosaurusimperator 23 дня назад
I've used them and I would rather hold onto the rat tail than ever touch one again. I spent more time picking up the file from the floor and retightening the handle than actually filing.
@Advanced_pack
@Advanced_pack 21 день назад
⁠@@tyrannosaurusimperatori assume that is why he resorted to using an Allen wrench instead
@robinson-foundry
@robinson-foundry 18 дней назад
That’s awesome! I’m hoping these will work out well for me. Time will tell.
@Serbianguy432
@Serbianguy432 23 дня назад
Another fascinating and informative video. Some may question why a person would go through the trouble to make one's own file handles, but a true craftsman understands the value and pride of making something that will last for generations to come. That, and the fact that you have created a work of art that from now on will be used to create further works of art, only solidifies in my mind that you are becoming a true master of your craft. Keep up the good work!
@robinson-foundry
@robinson-foundry 18 дней назад
Thank you!!
@joesmith1574
@joesmith1574 23 дня назад
These handles are slick! I didn’t realize that the design was that old, they look very modern. Designers had style back then, too!
@anzaca1
@anzaca1 23 дня назад
We tend to think of these skeletonised designs as being very modern, so these antique ones are fascinating.
@robinson-foundry
@robinson-foundry 18 дней назад
I agree! There were a lot of skilled craftsmen back in the day.
@mikealinan3038
@mikealinan3038 23 дня назад
Heck yeah! A new video from my favorite gentle voiced metal molder!
@killerkane1957
@killerkane1957 20 дней назад
Anytime I come across the old handles, I buy them. You are correct. The thumb screws are weak. The best handles EVER. You did a beautiful job on yours!
@RizzyPanda6
@RizzyPanda6 23 дня назад
I watch these before I sleep sometimes. Soothing voice and quality craftsmanship gets me every time haha
@davidjones-vx9ju
@davidjones-vx9ju 19 дней назад
yea they put me to sleep too
@gjack2008
@gjack2008 19 дней назад
Love when I stumble upon a channel like this that I had no idea existed. Great all around design, craftsmanship and video production.
@robinson-foundry
@robinson-foundry 18 дней назад
I watch channels similar to mine as I’m drifting off to sleep. It’s a strange concept to me that there are people out there who do the same while watching my videos. Glad you like them!
@daveevans1236
@daveevans1236 18 дней назад
Beautiful work, tools that will be passed down through your family for generations 😊
@mushfiqurrahman2515
@mushfiqurrahman2515 22 дня назад
"Time spent now is definitely time saved later", I'll remember this quote. Thanks.
@ShyamKumar-sl3qo
@ShyamKumar-sl3qo 21 день назад
Super I definitely make it with my metal files
@RealJeffBoe
@RealJeffBoe 23 дня назад
They look great. Shrink the handles a little bit, add a knife blade and this would be a great pattern for an upscale steak knife set.
@NightyNite94
@NightyNite94 19 дней назад
Best handles I ever seen
@ZoonCrypticon
@ZoonCrypticon 23 дня назад
You are a true artist! This order and level of cleanness throughout your working process and in your workspace is amazing!
@MakeEverything
@MakeEverything 19 дней назад
These are excellent!
@robinson-foundry
@robinson-foundry 14 дней назад
Thank you!!
@monster2269
@monster2269 23 дня назад
Great job. Your kids and grand kids will enjoy using these fine tools.
@robinson-foundry
@robinson-foundry 18 дней назад
Thanks! I certainly hope so!
@larrycampbell7442
@larrycampbell7442 22 дня назад
I just turned 60 and found my first one in an old garage … great design is timeless. Thanks 👍
@VHavengrad
@VHavengrad 2 дня назад
I don't always watch your stuff, but I bump across them every now and then and I'm always engrossed in the process and results. Still have one of your raptor claws.
@OhHeyTrevorFlowers
@OhHeyTrevorFlowers 23 дня назад
Solid work. The workshop is nicely filling out, too. A mill and lathe in the garage will change your life.
@Blackmark52
@Blackmark52 16 дней назад
"let me know if you would have done anything differently" I would have just bought them from you. *They look great.*
@homemadetools
@homemadetools 16 дней назад
Beautiful work; they came out great. We shared this video on our homemade tool forum last week 😎
@robinson-foundry
@robinson-foundry 16 дней назад
Awesome! Thank you!
@spidersinspace1099
@spidersinspace1099 20 дней назад
40 Year machinist here. Nice project, very well done.
@raass233
@raass233 7 часов назад
Those handles look amazing.
@roots4x
@roots4x 21 день назад
Nothing feels better in hand than wood or leather. But these are indeed beautiful.
@bobdehuisbaas1
@bobdehuisbaas1 23 дня назад
The only thing I would've changed (if I had the skills at all to make something like this, which I don't) is to use a black grub screw instead of a bolt so it doesn't stick out of the handle.
@robinson-foundry
@robinson-foundry 18 дней назад
Grub screws are a better idea. I just thought the blue would make the thumbnail look a little more interesting. Thanks!
@KrakenCasting
@KrakenCasting 23 дня назад
Neat! It’s always fun to see a functional cast.
@robinson-foundry
@robinson-foundry 18 дней назад
Thank you!
@maciejajewski
@maciejajewski 19 дней назад
they turned out pretty great! well done
@chipperkeithmgb
@chipperkeithmgb 23 дня назад
Really nice from a wood worker in Oxford England 🏴󠁧󠁢󠁥󠁮󠁧󠁿
@robinson-foundry
@robinson-foundry 18 дней назад
Thank you! Hello from Las Vegas, NV!
@AndrewduToit
@AndrewduToit 20 дней назад
Not just beautiful but also functional. Love it.
@60anthonyh
@60anthonyh 19 дней назад
That's gotta be one of the coolest things I've ever seen someone make.
@user-qd8xu4vo7w
@user-qd8xu4vo7w 17 дней назад
You are crazy talented and you challenge yourself. Beautifully done!
@robinson-foundry
@robinson-foundry 17 дней назад
Thank you very much!
@michaelcampbell1471
@michaelcampbell1471 18 дней назад
Awesome job and excellent capture of the process...I've been machining many years myself. I definitely appreciate the craftsmanship and range of processes you mastered to create these!
@robinson-foundry
@robinson-foundry 17 дней назад
Thank you very much!
@TheOneAndOnlySame
@TheOneAndOnlySame 22 дня назад
Very nice work, meticulous, well thought out. Impressive.
@theredyeti3787
@theredyeti3787 21 день назад
they look superb!!! Well done. Hello from Australia.
@mikchrungBLADES
@mikchrungBLADES 21 день назад
Man that looks really great. I can't live without hand files,I use them every day in my knife making. No power tools gives me the satisfaction that a file gives. Ya it's slow and very labor intensive but Only people who use lots of files understand the reward of using them. Looove that sick file handle.
@olsu3477
@olsu3477 19 дней назад
Дуже гарно!!! You are doing so amazing tool! Good job!
@shedplace8702
@shedplace8702 23 дня назад
Absolutely stunning. Hello from Australia
@dominikrodler8010
@dominikrodler8010 День назад
I'm very envious!
@user-yx5yp5ik6b
@user-yx5yp5ik6b 17 дней назад
3D modeling, 3D printing, casting, milling, welding, polishing - in one small video we see almost all skills but working on a lathe! Nice job! Greetings from Russia 😊
@robinson-foundry
@robinson-foundry 17 дней назад
Thank you! Greeting from Las Vegas, NV
@garysgarage101
@garysgarage101 21 день назад
Wow, amazing workmanship. Love your clean shop setup.
@Weazle099
@Weazle099 23 дня назад
at 3:24 to work out how much material you need, you can use the "Volume Displacement Method" Simply get a jar, tube or container just big enough to fit you're "handles or casting models" in. Fill it with water till the water spills or overflows. Remove your "models", but leave the water in the container. Now refill it with your casting material till the container is full full, BUT NOTE: it's better to have the water spill or overflowed. this will mean there is more casting material (aka silicon bronze) in your container now as it's volume is more then that of you're handle (aka casting models)
@owensparks5013
@owensparks5013 5 дней назад
Or right-click on the part in CAD and display volume...
@1924ab
@1924ab 2 дня назад
Those turned out great!
@evocativesafe
@evocativesafe 22 дня назад
That turned out great
@randyearles1634
@randyearles1634 20 дней назад
I hope your kids or grandkids value them as unique one-of-a kind. good video
@lw8882
@lw8882 23 дня назад
Those look and function amazingly. Beautiful work.
@robinson-foundry
@robinson-foundry 18 дней назад
Thank you very much!
@cameltanker1286
@cameltanker1286 21 день назад
That was great. I think I'll file it away for later.
@timziegler9358
@timziegler9358 19 дней назад
Absolutely beautiful! Well done!
@iSam3000
@iSam3000 21 день назад
Unbelievable creativity, you inspired me to get started too!
@JasperPerri
@JasperPerri 23 дня назад
You always make the coolest tools.
@robinson-foundry
@robinson-foundry 18 дней назад
Thanks!!
@IR-nq4qv
@IR-nq4qv 23 дня назад
beautiful, I would have tried using hardened black Allan key socket head set screws for a machinist look.
@robinson-foundry
@robinson-foundry 18 дней назад
Thanks!
@Badassest
@Badassest 20 дней назад
Those came out wonderful! How cool!
@KnowArt
@KnowArt 23 дня назад
looks awesome, although I´m a bit sceptical if metal is nicer to hold than wood, as you said you use them a lot
@hungrycolby
@hungrycolby 23 дня назад
These look SOOO freaking good!! Great work!
@jackrichards1863
@jackrichards1863 19 дней назад
Very nice work all the way! 👍
@user-rn5ks8sf5x
@user-rn5ks8sf5x 22 дня назад
Very nicely done.
@jacksnow1703
@jacksnow1703 22 дня назад
Nice work and one of the more interesting builds I've seen in some time. Thanks for sharing.
@kentieber7309
@kentieber7309 21 день назад
that was an awesome project. always love practical shop useable projects
@NineWorldsWorkshop
@NineWorldsWorkshop 23 дня назад
Brilliant job! Really nice result, especially for something that gets a lot of daily use
@johnnyho900
@johnnyho900 23 дня назад
Wow, these are beautiful! As a child my dad only had wood ones and they were awful! He only had a few handles for many many files. The wood ones always fell off and I remember just giving up on them and using the files without handles cause they were such a pain! Yours look great, well done!
@antbymcnair4297
@antbymcnair4297 22 дня назад
Those look amazing! Well done
@chrisdavis5718
@chrisdavis5718 21 день назад
Absolutely beautiful
@ohasis8331
@ohasis8331 22 дня назад
Unique and gorgeous.
@PPYTAO
@PPYTAO 23 дня назад
Really beautiful! Very well made.
@Barleh
@Barleh 22 дня назад
wow that money shot at the end
@ThisisBrickdup
@ThisisBrickdup 23 дня назад
Gosh dang amazing job there dude!! Loved watching these come together.
@robinson-foundry
@robinson-foundry 18 дней назад
Thank you! I’m glad you did!
@paullmight42
@paullmight42 22 дня назад
they look awesome
@richardcorcoran1151
@richardcorcoran1151 23 дня назад
beautiful ! Thanks for the idea.
@DMGTID
@DMGTID 23 дня назад
I’m working on a bronze casting project with a good friend of mine. I have been FDM printing for years, but recently tried design printing wax patterns for casting. The detail in the patterns is insanely good! I highly recommend trying it.
@rachelg552353
@rachelg552353 23 дня назад
What an amazing tool!
@dangerousandy
@dangerousandy 14 дней назад
Those look exquisite! Nice job 👍🏻
@DeanGelsinger-wq9lr
@DeanGelsinger-wq9lr 21 день назад
Beautiful work
@dougthomson5544
@dougthomson5544 19 дней назад
Beautiful!
@JohnnyRanks620
@JohnnyRanks620 23 дня назад
These came out great!
@robinson-foundry
@robinson-foundry 18 дней назад
Thanks!
@McClainJ
@McClainJ 23 дня назад
Dang, those are pretty.
@RickAco
@RickAco 23 дня назад
Beautiful handles!
@dustinbrosmer6164
@dustinbrosmer6164 23 дня назад
I absolutely love your videos I wish you did them more often. Such talent
@eagleeatsmonkey3621
@eagleeatsmonkey3621 15 дней назад
very nicely made
@naso_g
@naso_g 23 дня назад
Great work, that was awesome, came out perfect.
@chriswiese1348
@chriswiese1348 2 часа назад
Incredible!
@MidtownSkyport
@MidtownSkyport 23 дня назад
Really nice job
@mortem-tyrannis
@mortem-tyrannis 23 дня назад
Fantastic work as usual.
@scotter_dotter
@scotter_dotter 21 день назад
Beautiful
@harshabiliangady3211
@harshabiliangady3211 21 день назад
AWESOME!!! God bless you
@Kiboz2000
@Kiboz2000 23 дня назад
Cool design and great craftsmanship ..LIKE
@TrondOleJensen
@TrondOleJensen 23 дня назад
🤩🤩🤩 Such beautiful handles.
@aguycalledlucas
@aguycalledlucas 13 дней назад
These absolutely gorgeous
@robinson-foundry
@robinson-foundry 12 дней назад
Thanks!
@owais146
@owais146 19 дней назад
SPLENDID MAESTRO
@Dr.Reason
@Dr.Reason 22 дня назад
Wow, unlike most RU-vid tutorials, you actually seem like you’ve done this at least once before teaching it. LOL. Very nice work, and craft.
@johnoutdoorvideos
@johnoutdoorvideos 6 дней назад
Very very nice work!
@kitnoki2
@kitnoki2 16 дней назад
I recommend Polysmooth for projects that end in casting 3D prints. The post processing is super simple and it gets real smooth with no real work
@garychaiken808
@garychaiken808 23 дня назад
Great job. Thank you 😊
@bigguix
@bigguix 23 дня назад
you're so patient ! very cool !
@richardmills5450
@richardmills5450 5 дней назад
Those are really nice. Good job that mate cheers
@benjones325
@benjones325 23 дня назад
The file handles look fantastic. Not personally sure about the way you fixed the handle to the file. That mental square looks a little janky. But the amazing work that goes into all your projects is so evident in the beautiful pieces that you make.
@MikeT
@MikeT 15 дней назад
They look very nice
@roberttresemer8226
@roberttresemer8226 21 день назад
Awesome Job..
@Mrjrich37055
@Mrjrich37055 21 день назад
Very nice indeed
@PatrickHoodDaniel
@PatrickHoodDaniel 21 день назад
I would love to see a version where you 3D print a mold for a core for sand, sodium silicate and CO2, so welding the two halves would not be needed.
@motormaker
@motormaker 23 дня назад
Beautiful work.
@robinson-foundry
@robinson-foundry 18 дней назад
Thank you!
@merlinmagnus873
@merlinmagnus873 7 дней назад
Those are some sexy file handles. Good job.
@wikuscombrinck512
@wikuscombrinck512 22 дня назад
Fantastic!
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