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Making curved beams 

lignum
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A video of making curved beams.
First I started by making a simple draft and transferring it to an old and used up formwork plywood. I cut leftover beam parts from previous projects into blocks and attached them onto plywood boards along the line using four screws by block. Spacing between blocks is approximately 10 cm. Everything is sprayed with anti stick solution to prevent gluing to the mold.
Wood used in this project is spruce, planed to 9 mm which is required thickness for this radius of curve. After cutting to length, two component melamine glue is applied on each layer. Whole bundle is then clamped and left to dry over night. after removing from the mold, beams are planed to remove excess glue and to achieve desired thickness. Edges are rounded using a router with a roundover bit. Everything is sanded using first a belt sander with 120 grit sandpaper followed by orbital sander with 180 and 240 grit sandpaper.
Finally, wood is protected with three coats of stain.
Thank you for watching! If you liked the video, leave a like, comment and subscribe to see more projects in the future!
Music: Vexento - polen
• Vexento - Pollen

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6 сен 2024

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Комментарии : 269   
@TheBenmesli
@TheBenmesli Год назад
The first half of the ru-vid.comUgkx3ICSK6nSknaL_45CU2NmFSoXjarGMDiJ book is everything about wood: types, tools, finishes, setting up shop etc. The second half is all about doing projects for inside and outside of the home. The color pictures are helpful. After reading a dozen of these types of books, this is probably the best overall (layout, color photos, plans). Only detraction is that many of the projects use a table saw/router/planer, which are usually expensive and take up space, so the plans are less friendly to newcomers and the budget conscious. But I know I can use a drill, circular saw or a jigsaw to make the projects.
@alisdairmccabe7497
@alisdairmccabe7497 4 года назад
That modified planer to cut the radius in the end is SAVAGE! You take care around that thing
@vzgsxr
@vzgsxr 5 лет назад
3:05 that machine is the stuff of nightmares. 😂
@chaselindberg1260
@chaselindberg1260 Год назад
Whoa Never seen the machine you used to cut out the coves in the end. Very cool.
@yinkadavies8403
@yinkadavies8403 5 лет назад
Why do you make your work so appealing that im almost literally wanting to cry for not getting to touch one!!!!!!!!
@lignumchannel
@lignumchannel 5 лет назад
:D Wow Yinka I can see you watched many of my videos! Thank you so much! I'm glad you like my work!
@madeariartha2546
@madeariartha2546 5 лет назад
No caption, no naration, but the image speaks for itself,, perfecto
@markbenn1907
@markbenn1907 Год назад
This video has so much to do w/ calculus and beam theory it’s amazing
@GrahamDIY
@GrahamDIY 5 лет назад
You guys have my dream job! There is something about working with wood, especially glued beams Great video 👏👏
@adamsutton9104
@adamsutton9104 7 лет назад
Curious if you have an idea what the cost is per beam in wood and glue. What's the average start to finish time for a beam? And most importantly do you have pictures of how you used them? This is a fantastic idea!
@theobolt250
@theobolt250 4 года назад
Question: what did you use for glue, binding agent if you prefer. Epoxy, I guess. Or some extra strong pva stuff? I didn't see you do the gluing. Strange, that. But hey, very good job.
@jewelhamilton
@jewelhamilton 6 лет назад
I LOVE THIS VIDEO. I NEED TO LEARN THIS TO BE ABLE TO MAKE UNIQUE FURNITURE
@tonyalways7174
@tonyalways7174 3 года назад
Who needs a hardwood oiled Roubo bench when you can use a couple of trestles and some cruddy old plywood? 😂👍🏻. Excellent work and a lovely result 👏🏻👏🏻👏🏻
@Goodwithwood69
@Goodwithwood69 4 года назад
I had that same makita saw for 15 years! She served me well!
@conantdog
@conantdog 3 года назад
Sweet job makes me miss the woodshop 👌👀
@jessejohnson159
@jessejohnson159 4 года назад
Nicely done to show how to 'do it' simply! Thank you!
@heru-deshet359
@heru-deshet359 6 лет назад
Easy when you have the space and the tools!
@lignumchannel
@lignumchannel 6 лет назад
Bez alata nema zanata.. Old Croatian saying which would translate something like.. no tools, no craft :D
@Ginounknown
@Ginounknown 4 года назад
those are vary nice strong looking custom clamps...
@tropical9913
@tropical9913 2 года назад
It still amazes me how Asian/Chinese people built houses/castles with curved beams on their roof hundreds of years ago.
7 лет назад
Great video! Very entertaining to see all the hard work behind them. Im also very curious to know where those go?
@lignumchannel
@lignumchannel 7 лет назад
Thank you Tuomas! :) I will make an update on fb or somewhere when the whole cover is done..
@pandarzzz
@pandarzzz 5 лет назад
Thank you for sharing this video~ Curved Beams look very nice! 😃
@patrickhayes3099
@patrickhayes3099 4 года назад
You are hired!
@jeremys5904
@jeremys5904 6 лет назад
Very nice beams! I love your heavy duty clamps with screw gun and the open hauncher cove cutter is awesome!
@diylife9151
@diylife9151 3 года назад
I played this video very much. You are a real master, thank you, hello from Russia, I really love DIY. Happy New Year, health and happiness to you and your loved ones
@vilikthebreeze3047
@vilikthebreeze3047 3 года назад
got the same makita, well built.
@patrickjohnson7801
@patrickjohnson7801 7 лет назад
Bad ass I have a Frend that makes free floating stairs in place cinda like that but he has to cut the plywood in radius strips and use a power planer and a hole lot of sandpaper. Cool video.
@robertevans6481
@robertevans6481 7 лет назад
looks awesome...and i like those clamps....
@lignumchannel
@lignumchannel 7 лет назад
thank you Robert! I should make a video about making clamps! :)
@roontunes
@roontunes 4 года назад
thanks for posting that, would that laaminated beam survie outdoors ?
@fxgilbert2374
@fxgilbert2374 5 лет назад
when u cut both edge, how do you know where to cut to have the same on heigh at same place on each beam
@johnkerrigan2238
@johnkerrigan2238 3 года назад
You use one as a template that you have cut ,then you put on top of the uncut beam line up the beams and the mark you cuts .
@andrewellis9351
@andrewellis9351 6 лет назад
Hi there. THanks for the swift reply. Can you lastly tell me the wood you use most. I know it's spruce but the species name. There are so many different ones it is most confusing.
@lignumchannel
@lignumchannel 6 лет назад
Picea abies and Abies alba are the ones I use the most..
@gustavovera2828
@gustavovera2828 8 месяцев назад
What makes the wood stay bent permanently?
@robertsonplantwalls
@robertsonplantwalls Год назад
very nice. good prestain
@AlexVas285
@AlexVas285 7 лет назад
This is one of the best things I have ever seen before!!! Awesome 👏🏼
@sammarks5447
@sammarks5447 7 лет назад
Great no fuss video guys thank you very much
@garyheurich6835
@garyheurich6835 5 лет назад
Any chance these, as constructed with only glue, are / can be structural? If not, can they be made structural by through-bolts (then covered by another skin of wood glued on each side to hide them)?
@lignumchannel
@lignumchannel 5 лет назад
These are structural. Glued surfaces if done correctly are stronger than wood itself. For instance, if you break glulam piece in a lab, break never happens along glued surface . No need for bolts.
@thomaswhite2802
@thomaswhite2802 3 года назад
Gonna watch this a lot
@craigkeller
@craigkeller 7 лет назад
Also saw your blade guard tied back. Guys would show up on job sites like that. I'd comment a "professional" didn't have to do that. Usually by lunch, no tie back on guards. The attitude is based on experiences of having to halt the project while someone cleans up the spatter and I would get to haul them to the e room to get stitched.
@lignumchannel
@lignumchannel 7 лет назад
I must say you are 100% right. I'ts been like that since I first got it from a friend who worked here probably 10 years ago or so.. Never thought much of it but after reading this comment it's coming down first time I'l use it..
@larsonwells2656
@larsonwells2656 6 лет назад
You're obviously not a framer. And if you are you're probably pretty shitty. That's what we do; as professionals.
@Martin1519
@Martin1519 5 лет назад
Are the curved boards regular pinewood? Can this be done with any softwood?
@gary24752
@gary24752 2 года назад
What glue did you use?
@adrcamacho1
@adrcamacho1 6 лет назад
Any spring back when they were released from the clamps?
@lignumchannel
@lignumchannel 6 лет назад
Yes but just a few mm, not much to affect the design..
@fredyparraperez8005
@fredyparraperez8005 7 лет назад
esto es arte y un buen trabajo
@ck8291
@ck8291 7 лет назад
Wow u guys r real good. N i love the professional 3m mask, found no one here wearing this mask (or even a cheap mask) here
@lignumchannel
@lignumchannel 7 лет назад
Yes, those mask are good, just have to trim my beard a bit more.. Like this, some particles still get trough..
@fun_ghoul
@fun_ghoul 5 лет назад
@@lignumchannel With masks, you're either 100% sealed and protected or 0%. Please shave.
@MasterBaiter_MG
@MasterBaiter_MG 3 года назад
does this method work on a solid peice of wood or no
@InfluentialStudios
@InfluentialStudios 7 лет назад
Awesome! Would love to see where they are installed!
@lignumchannel
@lignumchannel 7 лет назад
Thank you! They aren't yet installed but will be in a few weeks.. It will be an entrance cover. I'l make sure to post it when it will be finished..
@Kevin-is-here
@Kevin-is-here 7 лет назад
lignum cool
@SteelDoesMyWill
@SteelDoesMyWill 7 лет назад
Awesome... I'd love to see what those beams were used for. Those clamps are BEAST, nice work.
@lignumchannel
@lignumchannel 7 лет назад
Glad you like it! Im planning on making facebook page or instagram soon where I'l post all the projects you dont see in videos, I'l let you know when it comes up!
@fucheduck
@fucheduck 3 года назад
efficient use on tree's wood too since I always assumed it was done by finding a big fat tree and using a chain saw and cutting out beam arch shapes, leaving much of the rest of the tree to rot in the woods so YOU can have arched windows(as I do) well that would be wasteful now wouldn't it! xD why from now on i will use blocks of strait cut wood and flexible strait strips for my arching. oh well, oops! /
@qjhammer3428
@qjhammer3428 3 года назад
Awesome technique. Can you use this with light red meranti wood. Making a perfola for outdoor where temperature goes as high as 50 centigrade/120 farenheit. Can i make curved shape using this.
@lignumchannel
@lignumchannel 3 года назад
Yes you can use this technique but different glue for meranti. I would suggest epoxy glue and important step is to wipe the surfaces with acetone before gluing.
@qjhammer3428
@qjhammer3428 3 года назад
@@lignumchannel Thanks alot and appreciate the quick reply. Starting the project this week, your reply saved alot of wood for me. Cheers
@haroldabbot7763
@haroldabbot7763 3 года назад
love the music what is it?
@hebrewhammer1000
@hebrewhammer1000 7 лет назад
Wow great video! Thank you for sharing!
@lignumchannel
@lignumchannel 7 лет назад
Thank you for watching!
@heidymatinez7356
@heidymatinez7356 2 года назад
Nice job sir. How well does the surface handle wood glue spills/drips?
@tigransimonian413
@tigransimonian413 4 года назад
Do you make to order?
@BK-oe7cf
@BK-oe7cf 5 лет назад
Intro is so satisfying
@AvocadoHammer
@AvocadoHammer 5 лет назад
Super cool!
@rekostarr7149
@rekostarr7149 2 года назад
so lovely.
@MultiSanzo
@MultiSanzo 7 лет назад
I have always been curious about curved beams were made. Thanks for this video. Also, is this the same method used by ancient ship makers used to make curved beams for building ships? Also, when you clamped the wood planks to form the bend, did you nail them/paste them together? How did the planks stay together?
@lignumchannel
@lignumchannel 7 лет назад
I used two component melamine glue.. Ancient ships were not made by this technique. they were mostly built by connecting different planks with dowels and wedges, previously trimmed down to shape and size ..
@Ho1yhe11
@Ho1yhe11 7 лет назад
Boats rarely use laminations because the glue doesn't tend to expand with the wood when the wood sucks up water thus laminations fall apart with time
@Ho1yhe11
@Ho1yhe11 7 лет назад
An old ship building wood bending technique would be known as fire bending where a beam would be propped over a fire and weights added in certain spots to bend it with time as a result of the heat of the fire and gravity on the weights
@Ho1yhe11
@Ho1yhe11 7 лет назад
More modern wood bending for boats is done with steam bending techniques usually with a steam box setup
@philrabe910
@philrabe910 7 лет назад
Dude! You have to show an install picture!! Nice job, it's great to have access to large tools! What's tha machine called that cuts out that drum shape on the beam ends?
@lignumchannel
@lignumchannel 7 лет назад
I will post an end result as soon as I get my facebook page going.. That machine has no name yet :) .. It's home made..
@davyscales7732
@davyscales7732 6 лет назад
love this sort of craftsmanship
@Rick_Sanchez_C137_
@Rick_Sanchez_C137_ 7 лет назад
AWESOME!!! But now I'm trying to figure out what the hell I need curved beams for in any and all upcoming construction projects I might engage in...
@lignumchannel
@lignumchannel 7 лет назад
Glad you like it! When you get the idea, don't forget to share the result. I would love to see what you come up with!
@orchidcountry474
@orchidcountry474 4 года назад
Many thanks OMG What kind of wood ?
@craigkeller
@craigkeller 7 лет назад
I like that suicide cove cutter you made up. Are you from down under?
@lignumchannel
@lignumchannel 7 лет назад
XD Thats cool machine name! I should call it that, it suits perfectly.. I'm from other hemisphere, hehe.. Croatia :)
@jamessanchez4398
@jamessanchez4398 7 лет назад
My god, what craftsmen
@robertgorham3755
@robertgorham3755 4 года назад
What did they get used for?
@JDT738126
@JDT738126 7 лет назад
nice work guys
@lignumchannel
@lignumchannel 7 лет назад
Thank you! :)
@taeseok966
@taeseok966 4 года назад
thanks for sharing this videoo. what is the precut machine and the program? it looks really fantastic!
@carolke3987
@carolke3987 2 года назад
Super amazing
@donalso
@donalso 7 лет назад
please respond to this question. do you apply glue to both sides of the lamination?I glue a lot of stuff. and tend to err on the side of caution. Cohesion, adhesion and wettability. Rub the glue into both sides of the joint.I probably use too much glue (not cheap), never had a glue failure (cool), yet I wonder.With the price of material these days one cannot afford failure. Hope to hear from you.Best regards,Don.
@lignumchannel
@lignumchannel 7 лет назад
When laminating you should always apply glue on both sides because in contact with air, a thin layer appears on the surface of glue (doesn't have to be visible but it's there) which doesn't adhere so good to wood but does to another layer of glue. Especially if there is a lot of layers and it takes longer time in between applying glue and clamping. Also more glue means that all imperfections are filled. Melamine glue I use is designed to have good adhesion properties even with thick layer.
@donalso
@donalso 7 лет назад
Thank you. Valuable information that I was unclear on. Although I have always applied glue to both sides of a joint and have never had a joint fail. But now I am more convinced that there are no shortcuts.
@robduchesne7223
@robduchesne7223 6 лет назад
What kind of glue did you use fro them beams
@lignumchannel
@lignumchannel 6 лет назад
I use two component melamine glue from Akzo nobel.
@carmelpule6954
@carmelpule6954 7 лет назад
They could have been made hollow, and would be just as strong, lighter and less heavy saving a lot of wood. No one would be any wiser as the external finish would be exactly the same.
@fun_ghoul
@fun_ghoul 5 лет назад
No.
@adamgabbert
@adamgabbert 7 лет назад
Awesome Grgur. Did you make those clamps or buy them? And that open planer thing that put the detail on the end is absolutely crazy cool.
@lignumchannel
@lignumchannel 7 лет назад
Hey Adam, really glad you like it ! :) both clamps and that planer thing are home made. I couldn't find clamps that would be strong enough because sometimes I need to bend much bigger cross section and they would just warp after several uses.. So I had to make some heavy duty ones!
@adamgabbert
@adamgabbert 7 лет назад
Nice. It looks like you do a lot of glulam, or laminated beam stuff. I always have to order those. But I love how you have it set up, might have to start making some of my own!
@dennisnunberg5711
@dennisnunberg5711 7 лет назад
lignum ñ
@redeemeddispatchaccount8924
@redeemeddispatchaccount8924 2 года назад
Hey buddy. Where are you guys located ? I would like for you guys to design me some wood beams for my current house in construction
@scardera
@scardera 5 лет назад
Id love to see where you put them
@LightGesture
@LightGesture Год назад
What does it go to....??
@encrust1
@encrust1 6 лет назад
Beautiful right up until the finish was applied. Would have looked so much nicer with oil
@lignumchannel
@lignumchannel 6 лет назад
I prefer the natural look too.. But customer wanted this color so that's just how it is..
@petercasurella8870
@petercasurella8870 6 лет назад
This is great work! Can you tell me what units your measurements are in on the plan? cm or inches?
@alangknowles
@alangknowles 3 года назад
His tape only has cm.
@daveken42
@daveken42 5 лет назад
Beautiful job on the hammock, why did you make all that hard work look like crap. I mean that hardware looks like something you would purchase from Walmart.
@josephfoster30
@josephfoster30 3 года назад
How do you curve a 2x4 for a railing?
@treystills
@treystills 4 года назад
Beautiful work! Noob question...could these beams, or a similarly constructed beam, be used for structural support? Thanks again
@frisbeephil
@frisbeephil 3 года назад
They are all over the world and have been forever. Invented in 1890.
@MillionZAR
@MillionZAR 7 лет назад
great stuff....I love all the designs and making of the products
@lignumchannel
@lignumchannel 7 лет назад
Thank you so much Nikil!
@pgrandonmaui
@pgrandonmaui 6 лет назад
Very nice!
@menduhbajrami8119
@menduhbajrami8119 4 года назад
how long you wait for glue to dry?
@heladiorodrguezramirez2336
@heladiorodrguezramirez2336 5 лет назад
Bonito trabajo saludos
@johngalt1931
@johngalt1931 6 лет назад
Great video guys, thanks for sharing. It sounds like the glue you used might be ok for an outdoor pergola. How much time do you have to work with it before it sets up?
@lignumchannel
@lignumchannel 6 лет назад
I used it many times for outdoor projects and it behaves well.. It has an open work time around 45 minutes, It can be released from mold after 8 hours..
@johngalt1931
@johngalt1931 6 лет назад
Thanks for the reply. Another question. How did you decide on how thick each board should be? Are there any tables based on radius of curvature and wood modulus or other wood properties? And do you have rule of thumb for spring back?
@jimyoung823
@jimyoung823 3 года назад
@@johngalt1931 inn
@chewbaka6394
@chewbaka6394 7 лет назад
Had to watch this with the volume off !
@lignumchannel
@lignumchannel 7 лет назад
What can I say, de gustibus non est diputandum :D
@sunny71169
@sunny71169 4 года назад
@@lignumchannel Illigitimi non carbarundum (Don't let the bastards grind you down).
@huskyjerk
@huskyjerk 4 года назад
What do these beams support?
@penguinistas
@penguinistas 6 лет назад
Brilliant.
@relaxivegotthis
@relaxivegotthis 7 лет назад
Are those wicked clamps handmade/custom?
@lignumchannel
@lignumchannel 7 лет назад
These are my third version, first were too complicated, second were too weak and third are finally just right. Third time's the charm I guess. I'l make video of making one soon..
@relaxivegotthis
@relaxivegotthis 7 лет назад
lignum nice 👍🏼
@scumf6862
@scumf6862 7 лет назад
Wow, very cool technique!
@jothetaxi2984
@jothetaxi2984 7 лет назад
but no nails/screws between the beams only glue?
@lignumchannel
@lignumchannel 7 лет назад
Just glue in between layers of wood..
@billray1785
@billray1785 7 лет назад
Sometimes the internet comes up with something interesting, like this video, nice work and a sub.
@lignumchannel
@lignumchannel 7 лет назад
Thank you man! Hope to keep it interesting in the future :)
@thijnspeksnijder1294
@thijnspeksnijder1294 7 лет назад
That looks awesome keep up the great work!
@lignumchannel
@lignumchannel 7 лет назад
Thank you Thijn Speksnijder!
@j.jarvis7460
@j.jarvis7460 5 лет назад
This is flipping awesome!
@YouTVit
@YouTVit 7 лет назад
Che tipo di colla hai usato. GRAZIE
@lignumchannel
@lignumchannel 7 лет назад
2 component melamine glue.
@CoffeeWatch
@CoffeeWatch 6 лет назад
Hi, nice video and very comprehensive explanation. But I still have a question concerning bent lamination: Would it also be possible to glue up "curved beams" from individual pieces / "boards" that are shorter than the final beam (for example make a 9 foot beam out of two 4.5 foot "boards", than three 3 foot "boards" than again two 4.5 foot "boards" and maybe only use 9 foot "boards" for the top and bottom layers)? I hope you understand what I mean. Thanks in advance
@lignumchannel
@lignumchannel 6 лет назад
Yes, of course it can be done. You should only be careful not to repeat the cut in the same cross section because it would be the same as if you drilled holes one above the other. If you do it this way, you only need to make beam one layer thicker than calculated cross section should be.. I hope I helped..
@CoffeeWatch
@CoffeeWatch 6 лет назад
Thanks for the quick reply. what do you mean by "you only need to make beam one layer thicker than calculated cross section should be."? Thanks again
@lignumchannel
@lignumchannel 6 лет назад
If for example you need a beam which would hold a certain weight, and for that weight you get a calculated beam cross section, idk, lets say 10cm width and 15 cm height.. if you use 3cm thick boards to make a beam, normaly you would need 5 layers for 15cm height (if all boards continuous withought a cut), but if you use shorter boards for each layer, you should use 6 layers and get 18 cm height to compensate for all the cuts.
@CoffeeWatch
@CoffeeWatch 6 лет назад
lignum Ah ok. Thank you very much. Now I understand. Thank you.
@lignumchannel
@lignumchannel 6 лет назад
No problem, glad I could help😃
@daveinfrance56
@daveinfrance56 7 лет назад
Nice work. What glue do you use ?? Is ther a special glue for these beams ?
@lignumchannel
@lignumchannel 7 лет назад
Glad you like it! I use two component melamine glue. It is mostly used for laminating structural beam because it doesn't lose its mechanical properties during elevated temperatures in case of fire.
@daveinfrance56
@daveinfrance56 7 лет назад
Thanks for that
@gary24752
@gary24752 2 года назад
@@lignumchannel Was there a minimum temperature that had to be maintained for this glue to cure and what were the personal precautions you had to take to use it.
@theantichrist6524
@theantichrist6524 6 лет назад
Vary informative thanks
@stevenchappell3837
@stevenchappell3837 7 лет назад
Great video. What stain are you using. ?
@lignumchannel
@lignumchannel 7 лет назад
I use Slovenian Belinka belton and beltop uv+ stain.
@givreycham
@givreycham 7 лет назад
Great. Can you tell me what timber you are using ? Thanks
@lignumchannel
@lignumchannel 7 лет назад
For this project I used ordinary spruce wood..
@gurmanworthington5986
@gurmanworthington5986 7 лет назад
lignum U
@bestbuilder1st
@bestbuilder1st 6 лет назад
I think this is great, under non-load situations, but where I work we have to have an engineering stamp or it's a no go. Hopefully, this isn't a repeat comment.
@lignumchannel
@lignumchannel 6 лет назад
Not sure what you mean by that..
@fun_ghoul
@fun_ghoul 5 лет назад
@Bestbuilder Uh... en.wikipedia.org/wiki/Glued_laminated_timber#/media/File:Richmond_Olympic_Oval_intern_View.jpg
@digital-niche2965
@digital-niche2965 5 лет назад
what do you call those specific clamps?
@georgemckenzie2525
@georgemckenzie2525 5 лет назад
Pretty
@gschady
@gschady 3 года назад
1st step: buy a clamp company and a screw company and a glue company
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