Mastering Belt Conveyor Motor Selection and Calculation: Ultimate Guide

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In this Video you will lean, how to make perfect selection of motor and gearbox for belt conveyor, by in depth calculation of motor power, motor torque, motor speed and moment of inertia of complete belt conveyor system.
Additionally you will lean, importance of motor starting torque and acceleration time for belt conveyor,
Top of that we have also covered VFD calculation for belt conveyor. In following chapters
Chapters
0:00 What we will lean.
0:23 Required input for motor selection
1:07 Selection calculation basis
2:44 Requirement example
3:27 Conveyor belt selection
5:26 Belt conveyor speed calculation
6:34 Belt conveyor power calculation
9:02 Belt conveyor linear speed to RPM
10:35 Mistake in belt conveyor power calculation
12:13 Motor starting torque calculation.
14:43 Belt conveyor moment of inertia calculation
16:46 Motor acceleration time calculation
18:01 Belt conveyor motor selection and number of motor pole
21:05 Belt conveyor gearbox selection
22:20 Belt conveyor motor VFD calculation
Motor selection data sheet and catalog: drive.google.com/drive/folder...
Belt conveyor design complete playlist: • Machine Design Series ...
#conveyor #beltconveyor
#Machinedesign #Mechanicalengineering #masterclass #mastermechanicaldesign
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Keywords:
conveyor belt power calculation
belt conveyor power calculation
conveyor belt motor power calculation
how to calculate motor power for conveyor belt
how to find motor power for belt conveyor
motor selection for conveyor belt
Belt conveyor motor selection calculation
Berechnung der Förderbandleistung
конструкция машины
Maschinendesign
Thiết kế máy móc
diseno de la maquina
projeto de máquina
Conception de la machine
تصميم آلة
機械設計

Опубликовано:

27 июн 2024

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Комментарии : 251

@saravanatr7062 Месяц назад

Thank you sharing the knowledge

@AKASHSINGH-el7wj 3 месяца назад

This is a very good video for the conveyor design, we need more video like this, thanks sir

@maymocthietbi6105 2 месяца назад

Very good video , thanks Master

@ossielcontreras9543 Месяц назад

Awesome explanation, very complete. Thanks a lot!! Keep going with more videos, Bro!!

@mastermechanicaldesign Месяц назад

Glad you liked it!

@FERONIK99 4 месяца назад

You are great sir ❤

@sumitkamble175 10 месяцев назад

Omg..thank you sir..i was finding these calculations but you made very easy….thank you

@mastermechanicaldesign 10 месяцев назад

Glad to hear that 😊😊

@sutheesanmp8200 8 месяцев назад

This video is for my level technical expertise. Thanks ❤❤❤

@mastermechanicaldesign 8 месяцев назад

I'm glad 😊

@joaogarcia9855 2 месяца назад

My sincere congrats for the detailed explanation on the motor selection; it's reassuring to find that there still are some decent material not solely based on unbiased simplifications! I have a question tough, would you mind helping me out if possible? If the conevyor belt is designed to be pre-tensioned and mounted on top of rollers, in order for an object to move, there must be no slipping between the roller and the belt, right? Hence, the friction is the force pushing the objects forward on the belt and is not a resisting force, meaning there is no pulling force, likewise you mentioned at 11:02. In that case, the only torque is due to the inertia, correct? Does that mean that, when the object has achieved its final velocity, all power given by the motor is spent by friction on bearing, gears and others? Thanks in advance for the video, have a nice day!

@mastermechanicaldesign 2 месяца назад

Thanks Joao Garcia, Lets discus! Point 1: There must be no slipping between the roller and belt, right? - Yes, it would be better if it is not slippery, but practically zero slip is not possible as you know. Point 2: Friction pushing the object forward on the belt and is not a resisting force- Yes absolutely right. Your last point, all power given by the motor is spend by friction on bearing, gears and other after reaching final velocity- This is complicate, yes this is 100% true that motor required torque will decrease after reaching final velocity means at zero acceleration. but as we are moving a belt, so there will be always a belt rolling friction, (thick belt means more rolling fiction), also there is not only roller MOI, but there is also transferring object and belt itself MOI which always being influce by gravity, as you said, motor is spending by friction on bearing, gears and others, so this term other is going to always much larger as compare to bearing friction.

@joaogarcia9855 2 месяца назад

@@mastermechanicaldesign Thanks for the response, it makes sense: wile it's true there must be no slip and hence the friction is not a dissipative force at first, it's hard to guarantee no slip, which is hence the dissapative force when the final velocity is achieved. Therefore, while it's not correct stating there is not dissipative friction, it's also not correct stating the pulling dissipative force is F_pull = (load_weight) * friction_coef. , right? Unless we consider "friction_coef." beign much smaller than the actual kinematic friction coefficient. For rxample, rather than adopting 0.2, we take 0,05. Do you thing that's a reasonable approach? The losses in bearings, gears and other I'll consider by using their efficiencies as 99% or 98%, for example. Once more, thanks for the responses, for the video and for the commitment on the subject!

@mastermechanicaldesign 2 месяца назад

Let's think in this way, 1. To move the belt, a strong frictional grip between rollers and belt is required, stronger the frictional griper of roller will give better will be result in terms of slip resistance, (So, sometimes we do knurl over rollers surface for better grip) in other word, frictional force between roller and belt should be more than frictional force of belt with conveyor's other parts (belt bottom support) with the load over belt. means, Friction force between roller and belt (depends on amount of belt tension, roller contact arc with belt and static co-efficient for friction between rollers and belt) should be grater then frictional force of belt (loaded with material) and belt support plate, 2. At starting frictional force of belt (loaded with material) and belt support plate will be high, and once belt start moving static co-efficient of frication will decrease to kinematic co-efficient friction. 3. Now, motor capacity should be cable to accelerate the belt from its static friction because we started the motor at zero velocity. 4. Friction between roller and belt is different than friction between belt support and belt, our aim should be increasing the friction between roller and belt for no slip. whereas our aim should be drecrece the friction between belt and belt suport, for easy pulling the belt, 5. Now, bearing friction is something that we should not consider in any calculation, you can consider as zero friction (in general) 6. So, for motor selection, these are following load you should consider. A. Frictional pull force between belt with load and belt support, B. Belt rolling friction (or you can say belt rolling resistance or belt drag over the rollers) -Which is actually difficult to calculate. C. MOI of all the rollers, gear box, motor and the load over the belt.

@joaogarcia9855 2 месяца назад

@@mastermechanicaldesign Awesome! It makes sense for me now. I don’t know how to thank you enough for the time and response! Once more, congrats for the content and commitment! You’ve got a subscriber for sure :)

@ALAPUSATYANARAYANA-uu4dv 5 месяцев назад

Mostly valuable information sir thankyou.

@mastermechanicaldesign 5 месяцев назад

Most welcome

@chintanbeladiya1058 6 месяцев назад

It was so amazing explanation 👏 Thank you bhai

@mastermechanicaldesign 6 месяцев назад

Most welcome 😊

@sivasugandan5381 10 месяцев назад

Usefull video...thank you bro

@mastermechanicaldesign 10 месяцев назад

You welcome sivasugandan 😊

@furqanshethwala1224 2 месяца назад

Well Done Sir, As An Engineer I can say that your Channel will help most of Person who belongs to Machine Design field 👍

@mastermechanicaldesign 2 месяца назад

I'm so glad 😊

@cadones3320 10 месяцев назад

Great sir make such videos regards mechanical design selection, calculation, Power train, gear ,shaft , pulley,motor selection etc

@mastermechanicaldesign 10 месяцев назад

Sure 😊, thank you so

@rohitagrawal601 2 месяца назад

Really video is great please make more such videos if possible please make video for designing of special purpose machine

@rahulmunde0 6 месяцев назад

Dear sir, Very very classical tutorial...

@mastermechanicaldesign 6 месяцев назад

Thank you so much rahul 😊

@user-tr5ns2nv1r 6 месяцев назад

Excellent tutorial, created a spreadsheet from this for future conveyor designs. What additional do we add if the conveyor is inclined?

@mastermechanicaldesign 6 месяцев назад

Thank you 😊😊 Mainly Pulling force for motor, will increase, Cosine component of frictional force (Vector physics) will be added in total pulling force. 👍 I will make detail video on include conveyor calculation also, very soon.

@oscarprieto6308 5 месяцев назад

me gusto la informacion que ofreciste

@mastermechanicaldesign 5 месяцев назад

De nada ❤️

@navneetgoswami9121 8 месяцев назад

you are awesome man

@mastermechanicaldesign 8 месяцев назад

You too. Thank you 😊

@Venpa1518 2 месяца назад

Thanks for very good explanation. Please make video for the selection of gearbox for indexing table application

@mastermechanicaldesign 2 месяца назад

Yes sure!! noted

@yathrika8682 3 месяца назад

Please make a video on power roller conveyor design

@ronaksoni8425 10 месяцев назад

Thanks for giving calculations for Conveyor Belt Power.. I want to suggest that kindly make a video about Selection of Power Transmission Belt Drive or No. of belt.. in which Counter pulley System.

@mastermechanicaldesign 10 месяцев назад

Noted, I would be better to do this within a transmission design series

@jaypeepal8593 10 месяцев назад

Awsome video sir ❤❤

@mastermechanicaldesign 10 месяцев назад

Thank you jay 😊😊

@dhananjaykharad9417 9 месяцев назад

Thanks 🙏

@mastermechanicaldesign 9 месяцев назад

U welcome

@sagarbhapkar9155 10 месяцев назад

Great sir...

@mastermechanicaldesign 10 месяцев назад

I'm glad 😊

@sandeepkumar-qh4mg 10 месяцев назад

Beautiful ❤

@mastermechanicaldesign 10 месяцев назад

Thank you! 😊

@atishbijai1817 5 месяцев назад

Please make a video of shaft deaign, and also give the information about allowable shear tensile streess and strength and allowable bending moment and fatigue failure and what will be the safe value from protecting above point

@mastermechanicaldesign 5 месяцев назад

Noted Atish,

@user-lm7te9xr7o 4 месяца назад

Nice information

@mastermechanicaldesign 4 месяца назад

Thanks

@vinayakbhoee6488 5 месяцев назад

Hi Ayush,waiting for Powered roller chain conveyor calculation video

@mastermechanicaldesign 5 месяцев назад

It will take some time. First we will complete bearings sizing and calculation parts

@bharathrm5899 9 месяцев назад

Good information and much appreciated your efforts but kindly recheck the considerations for calculations as they seem little offset from actuals, as there is no much difference for the motor KW but when it comes to judge what can be done with other parameters to decide some intermittent operations that you get across while introducing other process based on selecting rpm’s and force flow process, might mislead to wrong assumptions though. All the way nicely explained

@mastermechanicaldesign 9 месяцев назад

Hi Bharathrm, Thank you so much. yes, there is little calculations typing errors with example. But concept and formulas are right. Just bear with me. mistyping will eliminate completely with time. trying to build a cross check community.

@SandeepKumar-il9hr 4 месяца назад

Please make video on Moment of inertia

@mastermechanicaldesign 4 месяца назад

Noted !!

@user-ni6mi5ex1s 4 месяца назад

Amazing

@mastermechanicaldesign 4 месяца назад

You are amazing

@dhirajsoni8792 10 месяцев назад

Kindly Make a video on calculation of axial and radial load for bearing selection.

@mastermechanicaldesign 10 месяцев назад

Sure dhiraj, Complete bearing series is planned.

@pratham1008 3 месяца назад

Very nice explanation sir. 1) What is the power loss in gear box? 2) What is the factor of safety consider the moment of inertia of the belt load?

@mastermechanicaldesign 3 месяца назад

1. Gearbox power loss - consider gearbox efficiency 90% for helical worm gearboxes 2. FOS for MOI- If you are considering every component MOI (belt, load, rollers) then you don't need to consider any extra FOS.

@Fenil_Faldu 10 месяцев назад

Need detail video regarding welding types , bearing selection and type gear and pully teeth calculation all those topics in separate detail video

@mastermechanicaldesign 10 месяцев назад

Sure 👍

@soumenmandal4760 4 месяца назад

Sir thank you so much i am always wanted to become a machine designer your video help me a lot. Regarding conveyor belt design you talk about MOI OF ROLLER . But if anyone used troughed idlers instead of instead of flat idlers then how i found his moment of inertia of in

@mastermechanicaldesign 4 месяца назад

I'm so glad 😊 Trough rolls - as these are also rollers but at an angle. So we can also calculate the MOI same as roller. Don't need to be too exact. Just consider approximations at higher side.

@sandeepkumar-qh4mg 10 месяцев назад

गुरु बिन मंगल फेरते गुरु बिन करते दान गुरु बिन सब निष्फल गया, वाचो वेद पुराण

@sureshvijay604 10 месяцев назад

Please explain once the Servo press calculation and selection

@mastermechanicaldesign 10 месяцев назад

Hi Suresh, Servo motor selection calculation ??

@KrishSivaperiyanayagam 20 дней назад

Excellent lecture bro, can u pls explain the calculation of acceleration time in detail

@mastermechanicaldesign 19 дней назад

Ok noted !!

@sampathcm5054 7 месяцев назад

Very good and informative videos bro ... thankyou.. i need one clarification, how do select dia of the roller? Is there any standards? And torque based on MOI is it finding for all the drives?..

@mastermechanicaldesign 7 месяцев назад

There is no such standard, but yes roller diameter should be sufficient to roll the belt properly. Means if we take a thick belt then we should consider a large diameter. Also we should try to keep the roller diameter minimum to reduce the MOI Third yes strength but it depends on length and tension on the roller (no significant concern)

@sampathcm5054 7 месяцев назад

Thankyou ❤

@nikhilpathak5005 10 месяцев назад

Need a video on procedure for selection of timer belts

@mastermechanicaldesign 10 месяцев назад

Sure, Noted ☺️

@shubhamkumawat8876 8 месяцев назад

Sir please make a video on rack and pinion with gear box selection

@mastermechanicaldesign 8 месяцев назад

Noted Subham 😊

@avjart7748 22 дня назад

Sir please make a video on moment of inertia in detail and how to use it in design.

@mastermechanicaldesign 22 дня назад

Sure I will

@sagarbhapkar9155 10 месяцев назад

Sir i want to now whole process of selection regarding gantry system vertical and horizontal movement with rack and pinion mechanism

@mastermechanicaldesign 10 месяцев назад

Okay 👌 Noted, Complete series

@Fenil_Faldu 10 месяцев назад

Please tell us indepth about welding symbols its types and methods

@mastermechanicaldesign 10 месяцев назад

Sure Fenil, noted. In content list

@ManivannanK-kf5ee 10 месяцев назад

Make a video on leak testing fixture pneumatic cylinder selection

@mastermechanicaldesign 10 месяцев назад

Noted, Manivannan 😊

@sumanchand9937 27 дней назад

Sir make video on motor selection of servo motor for shaft rotating

@mastermechanicaldesign 27 дней назад

Noted !

@engineeringfundamentals6958 5 месяцев назад

Powered roller chain conveyor calculation par video banaye.

@mastermechanicaldesign 5 месяцев назад

Let me first finish this bearing calculation series. Also i have used a powered roller only once in my experience. So it will take some time to research. I hope you understand me.

@pratikt9615 10 месяцев назад

Idler rotatating calculation video 😊

@mastermechanicaldesign 10 месяцев назад

Hi Pratik, To calculate the ideal roller speed, You can use the same formula of conveyor roller speed, only you have to put the ideal roller diameter instead of roller diameter. If Idea roller don't have much slips

@Arfankhairularrasyid 26 дней назад

Thanks master,how to calculate chain conveyor

@mastermechanicaldesign 18 дней назад

I will make video on it, for sure

@littlestguy9589 2 месяца назад

Hello. Thank you for the video. Where did you get the acceleration times from? "0-2 seconds for 1/5 hp" etc.

@mastermechanicaldesign 2 месяца назад

This is actually a range (a rough estimation) because acceleration depends on how much the initial load is over the motor. I have taken this from a research paper from ABB laboratory

@mohankumaras5189 7 месяцев назад

Big Fan Broo .. ❤ please tell me what is the PPT model and animation you using for this presentation.. It's fantabulous..🎉

@mastermechanicaldesign 7 месяцев назад

Thank you so much mohan, PPT model - mostly i design models in solidworks and some images i took from internet. Animations - mostly i do in MS PowerPoint and also in solidworks animation. For b rolls - either i use stock videos or i shoot in workshop

@umeshjawalikar4913 3 месяца назад

Best

@automationguy9760 4 месяца назад

Pls make a video of moment of inertia

@mastermechanicaldesign 4 месяца назад

Noted ☺️

@sachinpoojary4669 2 месяца назад

Please make detail videos of moment of Inertia for more clarity

@mastermechanicaldesign 2 месяца назад

Sure, I'm planning for this

@bringyoureyes2980 10 месяцев назад

Sir put video make for material selection of product design

@mastermechanicaldesign 10 месяцев назад

Sure, Noted. My notebook has been full 🤭

@Newonyou 17 дней назад

For some calculated power for an mechanical application, can we selecte AC induction motor or Bldc motor..? Or both for same power requirement?

@mastermechanicaldesign 14 дней назад

Yes power required will be same for all types of motors

@niranjanrawle3488 5 месяцев назад

Power and torque calculation for a shaft carrying cam and rotate with 150 rpm and cam also carrying a load of 200 kg

@mastermechanicaldesign 5 месяцев назад

Cam Shaft Torque = (Normal Force of cam follower on cam) X (distance from cam shaft center to point of contact between cam and cam follower) (tan a (pressure angle))

@exergy_thedigtallibrary8334 Месяц назад

Can you elaborate inclined convayor.

@mastermechanicaldesign Месяц назад

I'll make a video on it

@user-bi3zc7gd9i Месяц назад

I would clarify the no friction part. I think what you were saying was the first part was the load to move the belt and load at constant speed then the second part was to start the belt from rest to the set speed which would require the diameter of the rollers. Is this correct?

@mastermechanicaldesign Месяц назад

Yes that's what I'm trying to say.. when we will start the conveyor from rest. An extra torque will be required to move the belt because of MOI of everything.

@user-bi3zc7gd9i Месяц назад

@@mastermechanicaldesign thanks helps ALOT to know the nuance and can tackle other issues like if it was at an incline.

@tzb05 6 месяцев назад

I appreciate your help in providing me a brief equation or rule of thumb to calculate the specific energy consumption as Kwh/Mt/Km length = 5 Km , Flow = 2500 to 3000 Mt/Hr , Route inclination= zero inclination, Width = 1200 mm , trough angle=30 how much electricity will be consumed in electrical motor

@mastermechanicaldesign 6 месяцев назад

HI, Its very simple, 1. power consummation is equal to your conveyor motor required power. 2. 1 unit electricity is equal to 1 kW per hour. Let say your conveyor required motor power is 2 kW. Means your electricity consumption is 2 kW per hour means 2 Unit. -- for motor power calculation, refer formula of this video.

@tzb05 6 месяцев назад

@@mastermechanicaldesign the installed power is not the consumed power

@mastermechanicaldesign 6 месяцев назад

Yes, as i said, power consumption is equal to the required power to operate the conveyor (point 1)

@sambathbunkh 5 месяцев назад

Best explanation video

@ravisaini-kl9nt 8 месяцев назад

Hi which one is best to consider for doing the calculation, moment of inertia or without?

@mastermechanicaldesign 8 месяцев назад

Offcourse considering MOI will give you close value. But if the application is light, rollers are small, then its okay to ignore MOI calculation, just consider significant SOF, but not too much. Its also a problem (deeply explained in video)

@ravisaini-kl9nt 8 месяцев назад

appreciate for immediate reply I think for a long conveyor, the number of roller will high that mean total MOI also High and the equation will give the high value of power

@mastermechanicaldesign 8 месяцев назад

Yes exactly

@johnwicked6667 7 месяцев назад

Can you provide the entire transcript of calculation in pdf..as my simple guide in conveyor belt calculation.thanks in advance

@mastermechanicaldesign 7 месяцев назад

Okay 👍, Yes it would be useful

@automationguy9760 5 месяцев назад

How to select the motor for driven purpose of a machine from one place to another can you able to prepare a video for that

@mastermechanicaldesign 5 месяцев назад

How do you want to drive.. Like on wheels or pick and drop. I mean I'm not fully understanding your requirement

@automationguy9760 5 месяцев назад

Can you able to share your WhatsApp num so that I can share the image of that machine so you can easily understand

@samithdulina6716 6 месяцев назад

sir, how did you select MOI for gearbox from catalogue? its not clear. and also when selscting a motor, why did you select from "4P 1500min-1" catagory?

@mastermechanicaldesign 6 месяцев назад

For motor selection start from 18:02 Gearbox MOI - Find J value in catalogue 16:25

@waweeee5080 5 месяцев назад

Hi Sir can I ask where did you get or what book did that table of density came from?

@mastermechanicaldesign 5 месяцев назад

Hi, this table is taken from MISUMI (an automation products manufacturer)

@bharathkrishna9669 Месяц назад

Can you attachvexcel calculation sheet

@praveenchoudhary5137 10 месяцев назад

Sir ek question hai for example if customer need 100 part in one minute at the end of conveyor then what should be belt speed...means how we will calculate belt speed???

@mastermechanicaldesign 10 месяцев назад

Hi Praveen very interesting question ❓ Here belt speed will also depend on part length. And gap between each parts Let say part length is 100 mm at a gap of 50 mm. Mean conveyor belt should travel 150 mm for one part delivery. And as given 100 part per minute. Mean 100x150 mm per minute 15000 mm per minute, 15 meter per minute. Please let me know if I'm making mistake in calculation 😅

@SrinivasanSeenu-bk8jw 6 месяцев назад

hi sir, in the 20:26 second final velocity u gave 146.5 mm/sec but u didnt mentioned how it came there can u please explain it to me, Thanks for sharing the great video as usual awesome great content

@mastermechanicaldesign 6 месяцев назад

Its selected motor final speed- watch from 19:50 You welcome Srinivasan

@SrinivasanSeenu-bk8jw 6 месяцев назад

@@mastermechanicaldesign Thanks a lot sir😍

@engineeringfundamentals6958 6 месяцев назад

Roller conveyor calculation par video banaye.

@engineeringfundamentals6958 6 месяцев назад

powered roller conveyor

@mastermechanicaldesign 6 месяцев назад

Okay, Noted!!

@Newonyou 17 дней назад

Can you make a video to design a motorised trolley which is moving on wheel and rail track, with loading capacity of 40 ton. For given speed 20m/min, calculate gearbox, wheel dia, motor power, ?

@mastermechanicaldesign 17 дней назад

Yeah sure

@Newonyou 17 дней назад

Yes waiting for this video.

@vinayakbhoee6488 7 месяцев назад

Roller chain conveyor calculation ka video banaye...

@mastermechanicaldesign 7 месяцев назад

Sure Vinayak, Noted!!

@vinayakbhoee6488 6 месяцев назад

Aayush Bhai waiting for Roller Conveyor Calculation.

@aniketwalapkar 4 месяца назад

If the conveyor has an inclination what steps should be added?

@mastermechanicaldesign 4 месяца назад

Hi, Aniket, In an inclined conveyor we have to consider a cosine value (angle value) in mass, which will add up into conveyor pull force

@PAy805 10 месяцев назад

👏👏👏👏👏

@mastermechanicaldesign 10 месяцев назад

Thank you 😊

@vinaypatil4424 2 месяца назад

sir we required your complet assembly desigen for study perpose

@mastermechanicaldesign 2 месяца назад

Share your email id. I'll send you link

@picklerick5159 Месяц назад

Hello sir, can you please give us the link from where you got the belt table? thank you so much

@mastermechanicaldesign Месяц назад

drive.google.com/file/d/1j4Ve0GKd1DWazmZe0ha41LC1eB5FeKxN/view?usp=sharing

@picklerick5159 Месяц назад

@@mastermechanicaldesign thank you sir!

@smitkotadiya7239 8 месяцев назад

Calculation for gradient conveyor?

@mastermechanicaldesign 8 месяцев назад

Calculations concept will be exactly the same, Just include the force cosine component as per conveyor gradient angle, (Like in sliding Friction, MOI of belt and load)

@badrul6gamba662 Месяц назад

Please reconsider moi of roller it should be 1/2 Mr2.....

@nishantdhengre8569 7 месяцев назад

Is there any documents or validation documents for your calculation

@mastermechanicaldesign 7 месяцев назад

Not exactly. But i would say whatever I have explained is pure physics, like power formula, speed, MOI etc. Plus for data reference i have given is from manufacturers catalogue. Which you can verify. However if you need specific parts validation, then i can provide. In terms of formula.

@dharmalingamv7447 Месяц назад

Weight needs to be calculated by volume x mass density, please recheck it.

@mastermechanicaldesign Месяц назад

First of all this is mass, not weight density. Now as we all know.. Mass (Kg) = Volume (m3) x mass density (Kg/m3) Multiple by m/m = (m3 / m) X (kg/m3 x m) Mass (Kg) = Area (m2) x Area density (Kg/m2) We can say. Mass is equal to area into area density. Area density is nothing but mass per unit area for a specific thickness. As belt thickness is given

@dharmalingamv7447 Месяц назад

@@mastermechanicaldesign ok fine

@nikhilsuwarnkar412 Месяц назад

Sir trunnion ball valve design calculation

@mastermechanicaldesign Месяц назад

I can't help with this. I don't have experience in valve design.

@cesarbeltran6353 7 месяцев назад

Is the diameter of the roller according to the motor or is it the design for the belt?

@mastermechanicaldesign 7 месяцев назад

According to me, diameter of roller should be according to belt thickness and belt material, like allowable minimum bending radius of belt top of that we should keep the roller diameter minimum just to keep MOI of rollers minimum also to save cost

@cesarbeltran6353 7 месяцев назад

@@mastermechanicaldesign it depends on the length of the belt too? for example I am designing a 10 meters belt with the same material you used in the video, how much diameter do you recommend to use for the roller?

@jugnu361 2 месяца назад

If u remove the belt support Whete will u keep the Loan ? In Air ??

@mastermechanicaldesign 2 месяца назад

No. Load will remain over the belt. Conveyor without belt support - Yes for short distance and light weight material transfer like plastic parts we don't give support below the belt. But this is not the main purpose of this video with this example I just want to say. If you don't support the belt then it doesn't mean that required torque will become zero. There will be a MOI of rollers and other items. "Watch the entire video otherwise you will be confused, I'm not confused"

@g4ur4v88 Месяц назад

The video is great but check calculations do not match with the calculator

@swapnilawalekar334 6 месяцев назад

Dear sir moi torque roller -0.25*15*(0.0225)2*2 value 0.0018 not available. Valve comes to 0.0037 please State whether this answer is correct or not

@mastermechanicaldesign 6 месяцев назад

Hi Swapnil, Yes there is few calculation mistyping in my video. So Your calculation should be correct 👍

@vivekmagar7776 20 дней назад

1)If I have flat belt conveyor with drive pulley and driven but both are different diameter then belt speed is change or not 2)same question for timing belt

@mastermechanicaldesign 19 дней назад

Belt speed will always depend on driver pulley. If both pulleys are the same dia. Both will rotate at the same speed. If driven pulleys is smaller, will run faster. If driven pulleys bigger, will run slower. Belt speed will be same.

@vivekmagar7776 19 дней назад

@@mastermechanicaldesign 1. For flat belt is same belt speed if we change diameter 2 but belt speed changes in timing belt if both pulley teeth are different

@shanmugapriyana2419 10 месяцев назад

The frictional force is 807.36N , but the value is 1614.7 , we have to double it ?

@mastermechanicaldesign 10 месяцев назад

No, It's just trying mistakes, I don't know how to overcome typing mistakes, i really need a team to cross check. I'm the only one who does everything. And mistakes happens

@chiraggajjar2641 2 месяца назад

Can you upload the video of Trajectory calculation with Example

@mastermechanicaldesign 2 месяца назад

Yes, I'll upload on another channel, physical channel, not created yet. I'll let you know

@mastermechanicaldesign 2 месяца назад

Yes, I'll upload on another channel, physical channel, not created yet. I'll let you know

@mastermechanicaldesign 2 месяца назад

Yes, I'll upload on another channel, physical channel, not created yet. I'll let you know

@mastermechanicaldesign 2 месяца назад

Yes, I'll upload on another channel, physical channel, not created yet. I'll let you know

@cesarbeltran6353 7 месяцев назад

Where can i find the source of that table of density ?

@mastermechanicaldesign 7 месяцев назад

In the belt Manufacturers catalogue, I have given the example from MISUMI's catalogue You download it from video discription.

@cesarbeltran6353 7 месяцев назад

@@mastermechanicaldesign thanks 🙏. I need help, i want the gearbox MOI for 0.55 kW. How do I look for it in the catalog tables?

@mastermechanicaldesign 7 месяцев назад

Yes, 16:17

@MultiRahulnegi 10 месяцев назад

Please provide motor selection for incline conveyor

@mastermechanicaldesign 10 месяцев назад

Sure Rahul, I'll make a short video. Only the inclination factor will add. The rest of the steps will be exactly the same as a linear conveyor.

@Mr.MingJin 6 месяцев назад

Did you forget gearbox efficiency?

@mastermechanicaldesign 6 месяцев назад

Yes I haven't mentioned Gearbox efficiency, However As i have already considered the MOI of Gearbox. So this is actually the cause of reduction in efficiency of a Gearbox (MOI and friction between teeth)

@chetanpatil.7882 10 месяцев назад

What is the Area of belt L*W*T or 2*L*W 2 is thickness???

@mastermechanicaldesign 10 месяцев назад

In this example area density is given for 2 mm belt thickness, so only have to calculate Area = 2xLxW If mass density would given then Calculate volume Volume= 2xLxWxT

@Jor-hl3rr 8 месяцев назад

Belt is close loop, one layer on top and second under conveyor that's why= length×2

@sampathcm5054 7 месяцев назад

I have a big problem, when we should use Totque= Fr and T=I x alpha.

@mastermechanicaldesign 7 месяцев назад

Torque is required to rotate something (some load or weight means force F) at some distance (r) then we use T=Fr But when we try to rotate something from the middle like a conveyor roller, then we should also consider the moment of inertia of roller than required torque to rotate the roller about their axis will be MOI (I) x rotation acceleration (alpha) I know this can't be clear in text, so i would plan to make a video on it

@sampathcm5054 7 месяцев назад

Thank you sir please make a video.. am waiting .

@trieunhat6535 Месяц назад

Why is the loading torque smaller than the starting torque in this video?

@mastermechanicaldesign Месяц назад

Could you share time stamp

@bejrusxs4816 2 месяца назад

I have a question, whether the formula above can determine a DC motor for a conveyor?😅

@mastermechanicaldesign 2 месяца назад

Conveyor driving capacity. Like torque and speed will be the same for all types of motor

@bejrusxs4816 2 месяца назад

@@mastermechanicaldesign Thank you sir, for replying to my question😁

@vivekmagar7776 7 дней назад

In belt mass = volume*density but in video u take it area Unit of density is kg/m3

@mastermechanicaldesign 6 дней назад

Yes you are right, but i this equation i have considered Area density (For thin sheets, like paper or belts we consider area density. Not volumetric density. Excuse me for confusion.

@derlanmarzela 9 месяцев назад

frictional force = 0,2 x 411,5 x 9,81 = 807,3 N

@mastermechanicaldesign 9 месяцев назад

Yes, please bear with me for example calculation mistakes, take the formula and put your own required values. Apart from calculation typing mistakes every thing is right 👍

@santiagoaldohuamaniolivera7619 Месяц назад

haha I was wondering where is the x2? 🤔, thank you.

@vedantjoshi1487 4 месяца назад

Sir how to connect with you? I have a motion simulator design in mind and I want help in selecting motor and gearbox!

@mastermechanicaldesign 4 месяца назад

You are allready connect with me 😊 please do DM on Instagram. Id is in channel description

@vedantjoshi1487 4 месяца назад

Ok thank you so much 🙏

@Ajinkya-16 13 дней назад

Thanks for Such wonderful knowledge. Sorry for this question. Have you started earning from this channel on RU-vid? Asking because I am planning to do same. Asking for genuine advice

@mastermechanicaldesign 13 дней назад

You welcome, yes, this channel has been start earning since Nov 2023. with CMP around 5-6 USD. Genuine Advice- Yes, Doing RU-vid is worth it in many ways, if you are doing it in the right way.

@Ajinkya-16 13 дней назад

@@mastermechanicaldesign thank you very much for your advice. Reading your reply actually gives me goosebumps. I asked multiple peoples but no one clearly tells. Thanks you very much

@vivekmagar7776 8 дней назад

What if incline conveyor ????

@mastermechanicaldesign 6 дней назад

In incline conveyor, belt pull force will increase, multiply with cos A