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MIG Brazing | Welding Cast Iron with Silicon Bronze Repair 

Brandon Lund
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AMAZING RESULTS MIG Brazing Cast Iron Welding Repair with Silicon Bronze experiment this week we are MIG welding some cast iron using silicon bronze. You will be amazed with the final testing results. I show you all the steps necessary to make a solid cast iron repair. This includes joint preparation, machine setup, manipulation of the weld metal, some basic cast iron characteristics as well as final destructive testing. If you need to make a cast iron repair, don’t miss this episode.
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14 июл 2022

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Комментарии : 131   
@BrandonLund
@BrandonLund 2 года назад
Cast Iron Welding Series ru-vid.com/group/PLfbf78fMz9VpweFv4IqUfrrNV6Vvro7Cd MORE WELDING AND FABRICATION VIDEOS HERE:ru-vid.com/group/PLfbf78fMz9Vol0uX2-GNc6mLi75zpqb5f LEARN HOW TO WELD VIDEOS HERE:ru-vid.com/video/%D0%B2%D0%B8%D0%B4%D0%B5%D0%BE-ADa1I319GJ0.html
@bernardkroeger4045
@bernardkroeger4045 Год назад
At the moment I am without a workshop but as soon as I can I would love to get into Silicon Bronze brazing. Such a versatile material.
@BrandonLund
@BrandonLund Год назад
Its awesome!
@PCMenten
@PCMenten 5 месяцев назад
I’ve got a junk Cleveland block with water jacket cracks from freezing. This looks like a good way to make the repairs.
@BrandonLund
@BrandonLund 4 месяца назад
This would be an excellent method for that! Just lean it real good to get rid of the glycol contamination.
@olddawgdreaming5715
@olddawgdreaming5715 2 года назад
Awesome !!! Thanks for the continued test results Brandon. Stay safe, Fred.
@BrandonLund
@BrandonLund 2 года назад
@OLD DAWG DREAMING Thanks Fred and have a great weekend!
@terryp12345
@terryp12345 2 года назад
That is really cool. I would have never predicted those results. You basically had the same strength as the original... I think one thing to point out is that the silicon bronze worked, but it worked best in conjunction with your careful repair technique (putting a bevel on the edges, pre-heating, pinning the metal, slow cooling in sand) because your techniques did not weaken the original metal much. That was a very cool demonstration. Thanks for posting it.
@BrandonLund
@BrandonLund 2 года назад
@T Pearson Thank you so much! You really nailed it about the preperation because THAT really is the key here. Have a great weekend! 🙏👍
@houndofgoshen5363
@houndofgoshen5363 2 года назад
Man!!!!!! That is very impressive. Thanks for the video and all the time you’ve put into making these test. Great job!!!!
@BrandonLund
@BrandonLund 2 года назад
My pleasure! I was shaocked too! @Hound Of Goshen
@crj1249
@crj1249 2 года назад
Wow! This is exactly why Brazing is the go to way. Great video Brandon
@BrandonLund
@BrandonLund 2 года назад
@CRJ12 I'm still amazed at how much weight this pan held compared to the original unbroken weight. I will be doing a lot more cast iron repairs using silicon bronze for sure. Have a great weekend! 🙏👍
@matthewhall5571
@matthewhall5571 2 года назад
Thanks for giving this a proper test bro! Not only is it one of the best if not the very best repairs in the series but it's also got to be the simplest for an amateur because it's basically just MIG + Argon Tank = Metal Glue Gun. It's really impressive how well it beat a lot of other things that cost more and are a much bigger pain to use. Meanwhile this one was so easy that a teenager could do it with the advice from the video.
@BrandonLund
@BrandonLund 2 года назад
Spot on @Matthew Hall 👍 i believe you are right about it be the strongest repair to date and its about as simple as it gets. Hopefully it help a lot of folks
@rudyrivera7426
@rudyrivera7426 2 года назад
Great video! Very informative! As always! Thanks! For sharing! 👌👍
@BrandonLund
@BrandonLund 2 года назад
Thanks Rudy! 👍
@bazkeen
@bazkeen 2 года назад
"Mush it" 🤣🤣🤣🤣 The sort of terminology I use. 🤣🤣🤣 Love working with Silicon Bronze any chance I get. Have never used it with MIG, only TIG Very impressive 👍🏻👍🏻👍🏻👍🏻
@BrandonLund
@BrandonLund 2 года назад
Thanks @Basil Keen. I'm really loving it. I'm going to have to try some TIG in some upcoming episodes. I think it will be hard to beat the resuts here but I'm going to give it a try
@bazkeen
@bazkeen 2 года назад
@@BrandonLund Always worth trying. You have exhausted most of my ideas about the pan 🤔🤔
@mikelove9832
@mikelove9832 2 года назад
Thanks Brandon ! All good info ! Straight Ahead ✌😎
@BrandonLund
@BrandonLund 2 года назад
Thanks Mike! Have a great weekend!
@TheStrouthMeister
@TheStrouthMeister 2 года назад
Wow, great video. Good explanation. I enjoyed watching this.
@BrandonLund
@BrandonLund 2 года назад
@The Mouth From The South Thanks man I appreciate it!
@earlcavenaugh6459
@earlcavenaugh6459 2 года назад
Nice test! I wouldn’t have expected that!
@BrandonLund
@BrandonLund 2 года назад
Me neither @Earl Cavenaugh! I know what I will be using in the future to make more cast repairs.
@donaldhalls2189
@donaldhalls2189 2 года назад
Excellent video thank you very much, all the best to you and your loved ones
@BrandonLund
@BrandonLund 2 года назад
Thank you very much @Donald Halls! Same to you and yours! 🙏👍
@brianr555
@brianr555 2 года назад
That is an impressive product. I learn a lot from your videos! Thanks Brandon! You make it look easy 😎
@BrandonLund
@BrandonLund 2 года назад
Thanks man! @BrianR- I appreciate it! Have a great weekend!
@ajaychabai8106
@ajaychabai8106 2 года назад
There’s tons of videos on tig brazing silicon bronze and aluminum bronze on ornamental things like stainless cubes and diamonds.. you could completely corner the market on RU-vid as far as mig brazing goes. I’d absolutely love a mig brazing series from you. Love your channel man! Keep it up! I’ve gone from watching your videos using a diy stick welder I made out of microwave transformers to my first cheap stick welder to the everlast cyclone 200e mig welder.. I always use your channel and your charts on fb as a reference.
@BrandonLund
@BrandonLund 2 года назад
@Ajay Chabai thank you so much for your support! 🙏👍 I like your suggestion about the mig brazing series! Thanks for the suggestion!
@apexcustomsmokers
@apexcustomsmokers 2 года назад
Great video Brandon, love the cast iron series. That Blue Demon silicon bronze mig wire is AWESOME! I use it from time to time on smokers to braze copper onto the stack damper.
@BrandonLund
@BrandonLund 2 года назад
Thanks man! @Apex Custom Smokers As I mentioned in the video, this was my first time and certainly wont be the last after seeing the results. I'm blown away.
@davidbegor8709
@davidbegor8709 Год назад
Like the sand box. Used blankets before on larger castings with gas torches!
@briansengstock59
@briansengstock59 Год назад
This is a great learning video.
@BrandonLund
@BrandonLund Год назад
Thank you Brian! 🤗
@BillySBC
@BillySBC Год назад
Interesting video. I don't think people realize the versatility of brazing.
@BrandonLund
@BrandonLund Год назад
I know right! It's good stuff!
@MinionsSmithy
@MinionsSmithy 2 года назад
Love all the comparisons, Brandon! Keep up the great work!
@BrandonLund
@BrandonLund 2 года назад
@Steven watkins im always learning too. I had fun and was amazed with the results
@MinionsSmithy
@MinionsSmithy 2 года назад
@@BrandonLund as was i! 10% loss only is truly amazing!!!
@BrandonLund
@BrandonLund 2 года назад
Im totally amazed! This is by far the strongest repair to date by far. Its pretty impressive stuff!
@Weldinginlove
@Weldinginlove Год назад
Nice video . . Good learning for me and everyone 👍👍
@BrandonLund
@BrandonLund Год назад
Thank you very much!
@ChristopherSalisburySalz
@ChristopherSalisburySalz 2 года назад
Wow that silicon bronze really did an amazing job!
@BrandonLund
@BrandonLund 2 года назад
I'm amazed buddy!
@vandalsgarage
@vandalsgarage 9 дней назад
Guys, we have a drinking game in my shop. Every time Brandon says the word "guys" we take a drink. Guys, trust me, nobody is walking out by the end of the video.... 😁😁😁
@BrandonLund
@BrandonLund 8 дней назад
🍻🍺🍻🍺🍻🍺🍻🍺🍻🍺🍻🍺🤢🤮 🤣🤣🤣
@AntonioClaudioMichael
@AntonioClaudioMichael 2 года назад
Wow that flows super smooth
@BrandonLund
@BrandonLund 2 года назад
Like butter!
@alvinjames10
@alvinjames10 Год назад
Thanks!
@BrandonLund
@BrandonLund Год назад
Dude you rock! Thank you for your support brother! It's viewers like yourself that keep this channel growing and moving forward 🙏👍
@mtrltoolman
@mtrltoolman 2 года назад
i like brazing , the result was amazing !!
@BrandonLund
@BrandonLund 2 года назад
@toolman talal I will be using this methid and prosess much more now!
@bruced1429
@bruced1429 2 года назад
Brandon, I have made and repaired barbeque grills with silicone bronze and it sure does a great job. You can run longer beads with silicone bronze, just add a bit more gas flow.
@BrandonLund
@BrandonLund 2 года назад
@Bruce D what awesome filler metal it is! Im sold on it for sure!
@RAREFORMDESIGNS
@RAREFORMDESIGNS Год назад
Nice video.....
@BrandonLund
@BrandonLund Год назад
Thanks
@AntonioClaudioMichael
@AntonioClaudioMichael 2 года назад
I agree its a impressive rubber maid bucket to hold 279 pounds of metal from the handles @Brandon Lund
@BrandonLund
@BrandonLund 2 года назад
The "Real MVP"
@AntonioClaudioMichael
@AntonioClaudioMichael 2 года назад
@@BrandonLund yep
@ironpug42
@ironpug42 Год назад
Oh thats what your doing with the sand I thought your were pretending to be a cat lol
@ajaychabai8106
@ajaychabai8106 2 года назад
Yesss! I ordered a spool of this wire off Amazon to mess around with but I haven’t used it yet because I only have 25 75 gas and it’s suggested to use 100%argon.. can you try using this wire with regular mig gas?
@BrandonLund
@BrandonLund 2 года назад
@Ajay Chabai you are going to love it. I can try on 75/25. I will probably post a short or something on FB but i think it will produce a dirty weld. Im curious now too though. Thanks for the suggestion.
@jimmacsuga2592
@jimmacsuga2592 2 года назад
That was an amazing result! The break is basically fresh metal, and with the grain structure compromised from the previous welding, I think you can use the +/-10% rule and say that the break was as good as the original metal. If you wanted to repair for display purposes only (and making sure you have labeled the repair so that no one would EVER use the pan for cookiing (its intended purpose)), it would be OK to do so. I agree that the item should never be put back into service! Be well, be safe, be Blessed, Brandon!!!
@BrandonLund
@BrandonLund 2 года назад
I still cant believe how strong this.was Jim. Im pretty confident that this repair is the strongest i have ever tested. My next test will be aluminum bronze. I agree on labeling it to make sure it never gets used again
@donaldhalls2189
@donaldhalls2189 2 года назад
@@BrandonLund why don't you want to know how many time's you can repair it😊 thanks for all your information,all the best to you and your loved ones
@BrandonLund
@BrandonLund 2 года назад
I got several out of a previous one lol
@scottjune3554
@scottjune3554 2 года назад
That smiley face was great
@BrandonLund
@BrandonLund 2 года назад
@Scott June I'm shocked that it held this much weight. I will be using Silicon Bronze in future for sure.
@AntonioClaudioMichael
@AntonioClaudioMichael 2 года назад
Wow that repair took 252.8 pounds that is better then the tig weld repair Break amazing nice testing and results @Brandon lund
@BrandonLund
@BrandonLund 2 года назад
Im amazed brother. Good stuff for sure!
@AntonioClaudioMichael
@AntonioClaudioMichael 2 года назад
@@BrandonLund I am as well
@zerk773
@zerk773 Год назад
Great result! Can you compare to brazing?
@BrandonLund
@BrandonLund Год назад
I havent yet but will be doing it soon
@ihdieselman
@ihdieselman Год назад
Oxygen is not a fuel. It is an oxidizer. Most combustion reactions require oxygen and adding oxygen just increases the rate of the reaction. It does not increase the fuel however The result is very similar because you are able to react with a larger quantity of fuel due to the fact that generally combustion is limited by the amount of oxygen present in the atmosphere around the combustion reaction.
@BrandonLund
@BrandonLund Год назад
Im a better welder than a scientist lol :)
@Pete4875
@Pete4875 3 месяца назад
I see the voltage but what Wire speed (ipm) are you using. Thank You!
@BrandonLund
@BrandonLund 3 месяца назад
I don't remember. Sorry
@truthsmiles
@truthsmiles Год назад
Wow I really hope you do a comparison with flux coated bronze brazing rods (oxy-acet), which the only method I've personally had good success with. I know it requires a torch, and it's easy to burn the carbon chunks in the metal even with a reducing flame, but as a DIYer many of the repairs I've made are still in service today!
@BrandonLund
@BrandonLund Год назад
I'm not testing methods that we know are commonly known and accepted. Oxyfuel brazing is widely known. These methods aren't
@truthsmiles
@truthsmiles Год назад
@@BrandonLund Understood. Is that because you feel sure the "common" methods would yield 100% original strength, more or less? Personally I'd love to know if the tried-and-true methods are even as strong as your "non-accepted" methods :)
@BrandonLund
@BrandonLund Год назад
Cast iron repairs will hardly ever be as strong as it was before the repair. The reason is the base metal changes its grain structure under heat which is what causes the failure. Using a maliable low melting point fillers all contribute to using less heat in an effort to reduce the chance of cracking.
@frigginpos
@frigginpos Год назад
I really liked the video. However, I wonder if the weld had been ground down to the pans' original size, where would it have broke, and what weight would it have broke at.
@BrandonLund
@BrandonLund Год назад
In my experience there isn't any difference keeping the weld or grinding it flush. It will always break at the toe of the weld if everything was done right.
@briansengstock59
@briansengstock59 Год назад
Iam curious what the strength would be if you weld two beads on the surface from under the handle to the bottom of the skillet after you weld the handle back on..the welds are not breaking . This should bring more cast iron into the strength instead of just the horizontal edge next to the welds.
@BrandonLund
@BrandonLund Год назад
It probably would add a little extra strength doing it that way. Great suggestion!
@AntonioClaudioMichael
@AntonioClaudioMichael 2 года назад
You forgot to put the Playlist and or cards of the Playlist up @Brandon Lund
@BrandonLund
@BrandonLund 2 года назад
Thanks buddy! Ill get it in there 👍
@crj1249
@crj1249 2 года назад
8:40 You crack it slowly so it doesnt break your flow meter gauge. Little ball doesnt go flying full force cracking the glass or plastic.
@BrandonLund
@BrandonLund 2 года назад
If I had shut my guage off properly the last time I used it, it wouldn't have done that. Closing the valve adjustment after the lines and guage are draned will prevent that.
@user-re4zm5jx6x
@user-re4zm5jx6x 4 месяца назад
What you use for the gas sir?
@BrandonLund
@BrandonLund 4 месяца назад
C-25
@froat1
@froat1 Год назад
Is there a heat affected zone with brazing?
@BrandonLund
@BrandonLund Год назад
There is but it's minimal compared to other processes
@user-re4zm5jx6x
@user-re4zm5jx6x 4 месяца назад
Whay you use for gas sir
@BrandonLund
@BrandonLund 4 месяца назад
C-25
@salmanrehan9086
@salmanrehan9086 2 месяца назад
Sir which gas used in welding
@BrandonLund
@BrandonLund 2 месяца назад
C-25
@ajaychabai8106
@ajaychabai8106 2 года назад
There’s little to no videos on mig brazing…. Maybe you Could do a video on different w ways to use this wire and settings/ wire feed speeds.. and different gasses..
@BrandonLund
@BrandonLund 2 года назад
Great suggestion!
@user-wo7rz3yn4o
@user-wo7rz3yn4o 9 месяцев назад
I don't think I'd be too worried about anyone using that fry pan (in a normal way) after fixing.
@BrandonLund
@BrandonLund 9 месяцев назад
I don't know. You can never be too sure. People never cease to amaze me.
@GuestInvitado-gd3bi
@GuestInvitado-gd3bi 3 месяца назад
In Mexico, people repair things.
@RC-Heli835
@RC-Heli835 2 года назад
This was a great idea for a video series Brandon! Do you recall how many pounds it took to break the brand new handle?
@BrandonLund
@BrandonLund 2 года назад
Thanks @Blade. Yes that was the number at the top of the sheet in the video but i dont remember the number
@RC-Heli835
@RC-Heli835 2 года назад
@@BrandonLund Ah yeah I saw it after the break test. 279.8lbs broke the original new handle.😎
@Demonlord468
@Demonlord468 8 месяцев назад
While the advise for "Non-Flammable" gasses in this video is true, DO NOT fully open Flammable Gasses like Acetylene or Propane. Only open it about 3/4 of a turn so that if anything happens to a line and an uncontrolable fire breaks out you can much more quickly cut the flammable gas off
@BrandonLund
@BrandonLund 8 месяцев назад
That's correct. Never fully open flammable gasses. Flammable gas valves are designed to seal when opened slightly. Non flammable gas valves are designed to seat when fully open.
@scottjune3554
@scottjune3554 2 года назад
Oh man I didn't have to work today I was trying to be first got 4th
@BrandonLund
@BrandonLund 2 года назад
@Scott June I want to thank you too for being a long time subscriber and participant on the channel. It's viewers like yourself that keep this channel growing 👍🙏😁 Have a great weekend!
@user-ov7pb7mq9e
@user-ov7pb7mq9e 2 года назад
это какой раз по счёту эту сковородку свариваешь?
@BrandonLund
@BrandonLund 2 года назад
This pan was repaired one time before this one. I will buy a new pan for future testing so the results dont get too skewed.
@user-ov7pb7mq9e
@user-ov7pb7mq9e 2 года назад
@@BrandonLund , понял. У нас принято считать, что чугун (который настоящий), после сварки не будет таким же крепким, как при первоначальном литье. Интересно, переводчик правильно переведёт смысл?)
@torowazup1
@torowazup1 2 года назад
👍🏼👍🏼👍🏼👍🏼👍🏼👌🏼🍺😎
@BrandonLund
@BrandonLund 2 года назад
Thanks @Max Gallegos! 🍻🥂👍
@ChristopherSalisburySalz
@ChristopherSalisburySalz 2 года назад
First comment!
@BrandonLund
@BrandonLund 2 года назад
@Christopher Salisbury you've been a long time subscriber, I appreciate it brother! Have a great weekend :)
@paultrimble9390
@paultrimble9390 Год назад
Yes sir. My first welding job was fresh out of weld school Working on Ohio Bucyruss shovel. On strip mine. We was rebuilding them on miners vacation so we’re working two shifts 12 hours a day ,7 days a week for few weeks. I’m welding a big t plate steel on house to get hydraulic portable power ram to lift this center pin that’s stuck. We can’t get to budge. Cranes trying lift the house off the bottom tracks. It sits on big center pin. I mean big. Couple foot across this pin. Well I’m throwing weld on it. More less pass on top pass. Fill gap. My boss comes by in about hour n me welding. Says that’s a gorilla 🦍 weld. He snickers I kinda smile thinking what the world he talking about. Before he walked of says keep burning um in There gorilla 🦍. It’s ugly as 💩 but stronger than hell. So my first gorilla weld I guess. Probably not my last.
@BrandonLund
@BrandonLund Год назад
Hahahahaha thats awesome! I've never worked on 2 foot thick material so I can see how that would be a gorilla. I bet you had some time on that weldment!
@veegee24
@veegee24 Год назад
Nice, it held the weight of the average american.
@BrandonLund
@BrandonLund Год назад
LOL fat american jokes
@scottchastain1382
@scottchastain1382 2 года назад
I win!!?
@BrandonLund
@BrandonLund 2 года назад
LOL @Scott Chastain, I'll have to see what people posted
@scottchastain1382
@scottchastain1382 2 года назад
@@BrandonLund I am just goofing. I have the day off... LOL 😆
@BrandonLund
@BrandonLund 2 года назад
Enjoy it brother! 90 degrees and sunny here! Hoping its nice for you too!
@paultrimble9390
@paultrimble9390 Год назад
Got put lot heat n it get ur hot 🥵. Well let’s watch and see.
@BrandonLund
@BrandonLund Год назад
Right on!
@ironpug42
@ironpug42 Год назад
Save your life buy a new pan
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