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Molding A DLG Fuselage 

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25 июн 2020

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Комментарии : 67   
@alexmcmeekin2658
@alexmcmeekin2658 25 дней назад
The fishing line usage is genius! Excellent lateral thinking to provide a super simple solution to a problem.
@bc663
@bc663 24 дня назад
I didn’t think of it. Just copying a process I’ve seen that works.
@morvans28
@morvans28 7 месяцев назад
Que maravilloso trabajo, muchas gracias por compartir 👌👌👌
@Thalarctos.
@Thalarctos. 5 месяцев назад
Superbe travail !!
@williewilson531
@williewilson531 4 года назад
You make it look easy, but I know there's a lot of prep that goes into very nice fuse. Good job. W.
@jazldazl9193
@jazldazl9193 2 года назад
Thank you for sharing :) May the wind be with you
@Tomnicholsspitfire
@Tomnicholsspitfire 4 года назад
Nice Work ... hoping to try this myself.
@bc663
@bc663 4 года назад
It does take allot of practice, but after a while it all comes together.
@vandecirartes67
@vandecirartes67 4 года назад
good job
@user-it8mt3zg9f
@user-it8mt3zg9f 5 месяцев назад
Whoops! a little late to the party. Beautiful work. It looks like you were using Corian for your mould. Did you take it to a CNC machine to have the 'rough cut' routed out?
@bc663
@bc663 5 месяцев назад
Thanks! I milled all my other molds. This one I adopted from another builder. I have adapted it for a canopy recess. But that’s all I’ve done to it.
@zekapipas5366
@zekapipas5366 Год назад
Top
@richard-coursenligne1956
@richard-coursenligne1956 5 месяцев назад
Hi what thickness is the Corian slab, I am trying to order thick one to make a DLG pod+boom as well. Wanted to avoid wood because it expands too much in winter/summer.
@rincondelcnc4550
@rincondelcnc4550 3 года назад
Bravo
@magneresjuan
@magneresjuan 2 года назад
nice fuse !!! Im about to try my first one, could you tell me exactly what are your materials that you use ? I mean looks like a spread plain carbon fiber of 120k? and the other side has a unidirectional carbon fiber ? could you please telle me what did you use or wich could be the perfect layers? thank you!
@bc663
@bc663 2 года назад
I use, from outside to inside: 80gsm textreme, 4oz uni carbon, 3/4 glass Pod is 4 layers of 2oz Kevlar. Add some 12k carbon tow in the saddle area and you’re golden! Good luck. Get Lots of practice. Will take you about a dozen to get it right. Don’t give up!
@yannickver
@yannickver 3 года назад
nice job ! does that bladder not stock harder to the epoxy ?
@bc663
@bc663 3 года назад
The key is to debulk the fabric as much as you can. Too much epoxy and the balloon will stick
@charlesirons1892
@charlesirons1892 3 года назад
Great video,. Can I ask about your mold, is it cnc'd quartz, or a poured epoxy?
@bc663
@bc663 3 года назад
The mold is cnc’d Corian, a man made countertop. :)
@vandecirartes67
@vandecirartes67 3 года назад
Good Job
@bc663
@bc663 3 года назад
Thank you
@fusca-tk4cq
@fusca-tk4cq 9 месяцев назад
Pucha essa dica do balão e muito boa
@fusca-tk4cq
@fusca-tk4cq 9 месяцев назад
🎉
@FrankJames-vk1fy
@FrankJames-vk1fy 2 месяца назад
What material is your mold made from? Aluminum?
@bc663
@bc663 2 месяца назад
Milled Corian 👍
@magneresjuan
@magneresjuan 2 года назад
Good morning, what is those two pink and blue little rocks you put on the nose in minute 4.53 ? thanks. You don´t use any glass fiber right?
@bc663
@bc663 2 года назад
Just penny rolls to hold the fabric down until it got saturated and tacky. 👍
@magneresjuan
@magneresjuan 2 года назад
@@bc663 Perfect ! thanks !
@magneresjuan
@magneresjuan 2 года назад
@@bc663 perfect! do you think a twill carbon fiber of 200 gr with the tow ok 100 gr and fiber glass will work? here in Argentina we don´t have unidirectional of 100 gr, only 200 gr but is very expensive. what do you think replace de unidirectional for twill 200 gr? thanks
@bc663
@bc663 2 года назад
@@magneresjuan search eBay. There are a bunch of options. 👍
@magneresjuan
@magneresjuan 2 года назад
@@bc663 thouse are my option can´t buy on ebay bacause they won´t send it to Argentina. You think twill will work or you not sure ? thanks BC
@petarnedelkovski4572
@petarnedelkovski4572 Год назад
Hey sorry for asking but can you tell me how you made your mold and can it be made on a cnc machine
@bc663
@bc663 Год назад
Yes, made on a small cnc. Both top and bottom are two pieces then epoxied together.
@petarnedelkovski4572
@petarnedelkovski4572 Год назад
@@bc663 ok and if its not a problem what material can i use
@bc663
@bc663 Год назад
I used Corian. Countertop material.
@magneresjuan
@magneresjuan 2 года назад
thank you for your response, 1) the the 80 gsm textreme and uni carbon you glue it one on top of the other and put it in the mold ? 2) what about the balloon ? do you let it inflate for 2 days while fuselage is curing?
@bc663
@bc663 2 года назад
Yes 3m77 the textreme, uni, and glass together. The Kevlar is 2 layers of 2oz glued together for a total of 4 layers. Ballon is inflated for 24 hrs.
@bc663
@bc663 2 года назад
If the balloon sticks you have too much epoxy
@magneresjuan
@magneresjuan 2 года назад
@@bc663 Great !!! thank you very much!!!!
@magneresjuan
@magneresjuan 2 года назад
@@bc663 do you put something on the ballon in order not to get stick ? thanks
@bc663
@bc663 2 года назад
@@magneresjuan nothing on the balloon. If the balloon sticks the fabric was too wet. Debulk more next time.
@magneresjuan
@magneresjuan 2 года назад
Hello there, how are you ? im making some tests with mold and ballon and there is no way to get 25 psi pressure, it explote every time. It´s happend to you? I think maximum 15 psi is my limit...any thoght of what is wrong? thanks !
@bc663
@bc663 2 года назад
Experiment. Maybe it’s the balloon. Maybe your mold idk. Maybe gauge regulator is wrong. Make a video and post it. 👍
@magneresjuan
@magneresjuan 2 года назад
@@bc663Yes posible something of those are wrong.... when you put the layer of Unidireccional you put the lines parallel to the fuselage or perpendicular ? thanks
@bc663
@bc663 2 года назад
@@magneresjuan everything at 0-90 yes parallel
@magneresjuan
@magneresjuan 2 года назад
@@bc663 Thanks !!!!!!
@magneresjuan
@magneresjuan 2 года назад
@@bc663 Is there any reason why you choose the " flat side " of the mold to be the one you put around the inflate tube ? can I do it in the other side or there is a reason ? thanks as always
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