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Motorised remote controlled tilting solar panel using 12v linear actuator for my motorhome 

Woolly Ramblers
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Test bed before fitting panel to motorhome. Framework is screwed to the pallet to provide a solid base.
Equipment used:
175w Renogy Monocrystalline 12 volt solar panel:
uk.renogy.com/...
12v linear actuator plus end brackets:
www.ebay.co.uk...
Remote control for linear actuator:
www.ebay.co.uk...
Aluminium square box section 30mmm x 30mm x 2mm:
www.ebay.co.uk...
Victron SmartSolar MPPT 75/15 with Bluetooth:
www.ebay.co.uk...
Sikaflex 522 adhesive:
www.ebay.co.uk...
Also some aluminium hinges, 12v cable, waterproof junction box, single cable inlet gland, 6mm MC4 cable, 16mm2 flexible battery cable, crimp terminals and some rivets.

Опубликовано:

 

20 окт 2021

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Комментарии : 85   
@UbuteyAustralia
@UbuteyAustralia 2 года назад
Thanks for that advice as im about to set the actuator up👍cheers from australia
@darrylm3627
@darrylm3627 2 месяца назад
😀👍Thank You, Just what I've been looking for.
@heroesandzeros7802
@heroesandzeros7802 Год назад
Now mount that to the peak of your east-west facing house roof for solar tracking. Use the remote control modules with pushbutton pendants or set up solar tracking panels.
@WoollyWanderers
@WoollyWanderers Год назад
I like the idea but a bit difficult on a motorhome where you don't know what orientation you are going to be parked at each day. I tilt it when facing roughly south, if not I leave it flat.
@heroesandzeros7802
@heroesandzeros7802 Год назад
@@WoollyWanderers what I was suggesting was a way to use previously unusable roof space on a house. Most panels are mounted on southern facing roofs.
@WoollyWanderers
@WoollyWanderers Год назад
@@heroesandzeros7802 This isn't a house, it's a motorhome and I point it in a different direction every day.
@MaxVonAvarochiden
@MaxVonAvarochiden 3 месяца назад
How far apart are the brackets from each other? And how many inches is the actuator? The panel dimensions and weight? Let me know. Thanks, and Nice Job!!
@WoollyWanderers
@WoollyWanderers 3 месяца назад
Hi, the actuator I fitted is 370mm with a 250mm stroke length as available here (select the drop down for the different sizes): www.ebay.co.uk/itm/124219350197?var=425071581454 Panel is a 175w Renogy, dimensions 1262 x 699 x 35 mm and weighs 9KG Thanks for the comment!
@icantfindausernamehe
@icantfindausernamehe 23 дня назад
Is the angled bracket on the end of the actuator on the panel fixed still to the frame ?
@WoollyWanderers
@WoollyWanderers 23 дня назад
Hi. In the video the bracket on the right is riveted to the side of the panel. The bracket on the left is screwed to the pallet, and when installed is fixed in the roof rail on the motorhome.
@davidowen-nicol8618
@davidowen-nicol8618 10 месяцев назад
Excellent
@FeelKoreaTV
@FeelKoreaTV 3 месяца назад
I don't know much about physics. But it is so surprising how that little angle could lift that panel. It seems that the actuator broke the bracket or something rather it lifted the panel. I thought much more angle needed.
@WoollyWanderers
@WoollyWanderers 3 месяца назад
The actuator is surprisingly powerful. It is rated at 1500N which is equivalent to 153 kilograms so it could easily raise an adult. The panel only weighs 9.5KG. As long as the actuator is angled slightly upwards, once the actuator extends it has nowhere else to go but push the panel up. The little bracket is 3mm thick stainless steel. In the video it moves a bit as it starts to raise the panel but that is because I had only loosely bolted it to the panel for the test. It's rock solid now. Thanks for the comment :)
@FeelKoreaTV
@FeelKoreaTV 3 месяца назад
@@WoollyWanderers I thought it would be impossible to lift that panel with that little angle if the power came from a man. Now I can understand a bit. As you answered the actuator's power is much bigger than I thought. Thank you very much for your fast reply.
@jimhamman2335
@jimhamman2335 Год назад
Very nice setup! Now, if you add a single-axis solar tracker kit...
@greyMDA
@greyMDA 4 месяца назад
do you have a link to get an idea?
@JustifyJustin
@JustifyJustin 3 месяца назад
@@greyMDA I'd also like to know
@Vamosallio-74
@Vamosallio-74 Год назад
Good job!!
@lawrencedavidson6195
@lawrencedavidson6195 2 года назад
Lovely setup. Did you design and build that yourself? If so congrats on a job well done. Greetings from sunny Jamaica.
@WoollyWanderers
@WoollyWanderers 2 года назад
Hi, thanks for your comment Lawrence. Yes, but I watched a fair number of RU-vid videos prior to the build. It's now installed on the motorhome and I'm in Spain for the winter. I have 2x245 panels flat on the roof on one controller, and this 175w panel on another controller. With the sun low in the sky this time of year, the 175w panel tilted toward the sun is pulling as much as the 490w of flat panels. I'm really happy with the installation. Plus it's a talking point with other campers. Take care and Merry Christmas!
@darottibruno
@darottibruno 3 месяца назад
My questions is: you have one linear actuator with 2 brackets installed, one close to the motor and the other one close to middle of the solar panel with a slight angle. This bracket, which is the distance to the end of the lower corner?
@passenger3
@passenger3 Год назад
Great tutorial 👌🏻
@maxwolf2726
@maxwolf2726 Год назад
I would do that with for solar panels most definitely with one actuator
@paveloleynik2743
@paveloleynik2743 2 года назад
You are genius!
@paveloleynik2743
@paveloleynik2743 7 месяцев назад
I used your design to build a motorized remote controlled tilting solar panels on the roof of my van. Thank you!!!
@MaxVonAvarochiden
@MaxVonAvarochiden 3 месяца назад
thanks for the answer, but how far are the brackets from each other?
@WoollyWanderers
@WoollyWanderers 3 месяца назад
Which brackets? There is only one actuator with a bracket at each end. The length of the actuator is 370mm when retracted so if you mean those brackets, they are 370mm apart.
@paulclarke4488
@paulclarke4488 2 года назад
Hi, thanks for the video. I tried doing this with my motorhome roof panel but it kept pushing against the panel but not lifting. How is this attached to the side of the panel? Thanks in advance!
@WoollyWanderers
@WoollyWanderers 2 года назад
Hi Paul. It is attached to the side of the panel using the bracket provided which is held in with a bolt and a split pin to enable it to turn. The fixings were supplied with the actuator. The actuator has to be at a slight angle so it will push the panel up. See the very beginning of the video. If it is completely horizontal it will just push outwards. Cheers, Shaun
@paulclarke4488
@paulclarke4488 2 года назад
@@WoollyWanderers thanks Shaun, I’ll try the same set up. All the best
@rickbellew5427
@rickbellew5427 9 месяцев назад
Hello @woollywanderers when you attached the bracket to the side of solar panel, did you use a bolt and fasten it tight or did you use the bolt and split pin on the bracket and the shaft. I know the kit comes with two brackets and 2 pins. Curious if you used a third. Thanks.
@freeman6533
@freeman6533 2 года назад
Hello, incredible work! thanks for sharing, kindly can I ask about the sizes of the aluminium hinges you've used? link will be appreciated. Thanks in advance
@WoollyWanderers
@WoollyWanderers 2 года назад
Honestly mate, I can't remember. Really sorry! I bought ten from an eBay seller. They are at least 4mm thick. I riveted them to the 30x30x3mm box section frame. It's really solid
@parkerazz4385
@parkerazz4385 Год назад
Neat
@_a.z
@_a.z Год назад
What gain do you get over a static system?
@WoollyWanderers
@WoollyWanderers Год назад
Up to 40% increase in performance during winter months with the sun low in the sky. Early and late in the day the single 175w tilting panel outperforms the two x 245 watt flat panels
@neilwhitford8431
@neilwhitford8431 9 месяцев назад
Hi, is the force of the actuator enough to hold the panel down securely whilst travelling? Thank you
@WoollyWanderers
@WoollyWanderers 9 месяцев назад
In all but extreme conditions yes. However in heavy winds from behind the panel is lifted a few mm and slams back down again. This could be enough to either damage the actuator or bend the panel. I fitted a sash window catch to fix the panel down in such conditions.
@moldprintsrl
@moldprintsrl 2 года назад
Hello - are these actuators weatherproof ? I have a static 4 panel array on a metal pole and thinking to add an actuator to move the array left to right once a day but im a bit concern as in strong winds the actuator might not withstand the power of the wind ? Currently we move the array manually and have multiple metal pins around the pole to keep the array from moving back and forth if the safety pins will be removed - will the actuator be strong enough not only to move the array left to right but also to keep it in the same place until I next press the remote ? Many thx
@WoollyWanderers
@WoollyWanderers 2 года назад
The one I have is claimed to be weather proof, it has been on the motorhome roof for 3 months now and still works. To be fair it was cheap and if necessary I can replace it with a different one, but it has been fine so far. In terms of wind, I set the panel flat on the roof in windy conditions, this is primarily due to concerns about the panel itself flexing as the actuator is on one end of the panel and the other end of the panel isn't supported. Wound back down flat onto the roof the actuator locks in place and is sufficient to keep the panel secure on the roof in motorway conditions, wind and over bumpy roads. Yes you can press the A or B button on the remote to stop the actuator travel in either direction - you can see this on the video on the downward motion and hear as I click the remote to stop and start the actuator.
@moldprintsrl
@moldprintsrl 2 года назад
@@WoollyWanderers Thank you
@lainleyh5805
@lainleyh5805 9 месяцев назад
Might be a good idea to place your motor on the panel side as it will get waterlogged trust me :)
@WoollyWanderers
@WoollyWanderers 9 месяцев назад
Thanks, I don't have the option as there is limited clearance. It's been up there two years without issue though, and is IP66 rated - albeit Chinese IP66 :)
@OfficialHour13Entertainment
@OfficialHour13Entertainment 9 месяцев назад
@@WoollyWanderers how is it holding up weather wise? Could you send a link? We are building a Storm Chase Vehicle for an upcoming Film project and In our design we have things that need actuators.
@WoollyWanderers
@WoollyWanderers 9 месяцев назад
Hi, link below to the product I bought. As I mentioned above, it has been on the roof of the motorhome for two years now without issue. It hasn't been tested in a British winter though, I go away to sunnier climes over the winter. The specs do claim that it is IP66 rated. To be honest it was cheap enough that if it packs in I'll just buy another. www.ebay.co.uk/itm/124219350197
@Genius_Loci_
@Genius_Loci_ Год назад
Brilliant idea and simple realisation, going to do it for my motorhome! I guess you drilled the roof for hinges?
@WoollyWanderers
@WoollyWanderers 11 месяцев назад
No, I bonded a section of aluminium square section to the roof, the hinges were riveted to this. It's pretty much as displayed in the video, the leading panel is bonded down using Sikaflex 522.
@Genius_Loci_
@Genius_Loci_ 11 месяцев назад
great thank you @@WoollyWanderers
@markericbregonia7644
@markericbregonia7644 5 месяцев назад
Sir it is only 1 actuator?
@WoollyWanderers
@WoollyWanderers 5 месяцев назад
Hi, yes just one actuator on one side of the panel. I would have much preferrred one on either side which would have given it much more stability and rigidity but unfortunately there was not sufficient space due to a roof light over the bathroom.
@AliHassan-jy2eh
@AliHassan-jy2eh 8 месяцев назад
How much Stroke length??
@WoollyWanderers
@WoollyWanderers 8 месяцев назад
Hi, if I remember correctly the one I bought was 1500N with a stroke of 250mm but obviously the length and stroke are dependent on the width of the panel you want to lift and the angle you want to lift it to. Thanks for asking :)
@platinumbenzman
@platinumbenzman Год назад
Nice i love it just had one question what size length motorized lift you use in this video?
@WoollyWanderers
@WoollyWanderers Год назад
Hi. I bought the one with a retracted length of 370mm and a stroke length of 250mm. Of course the width of the panel is important, the 175w Renogy panel I used is 668mmm wide. I wanted to be able to lift the panel to at least 60 degrees, as I spend winters here in Spain where the sun is low in the sky. As it happens it lifts to about 70 degrees. Thanks for watching :)
@UbuteyAustralia
@UbuteyAustralia 2 года назад
How is the bracket attached to the side of the panel , my atuator came with the two brackets but i notice that one of your brackets has two extra holes on the side facing out , i have 2 pins with splits to hold on . But im at a loss as what you’ve attached the arm to the side of the panel??🤔
@WoollyWanderers
@WoollyWanderers 2 года назад
Hi, I drilled a couple more holes in the bracket so that it could be bolted (with locknuts) to the side of the panel in the right place without the bracket protruding up and casting shade over the edge of the panel.
@UbuteyAustralia
@UbuteyAustralia 2 года назад
My panel is 730 wide which is 62mm wider than yours so did you start at the corner of your panel with the first bracket or further in . My actuator is the same as yours with ac10 inch stroke any advice on placement would be helpful🤔👍
@WoollyWanderers
@WoollyWanderers 2 года назад
​@@UbuteyAustralia as you can see the actuator pivots from a point near to the corner of the panel. As long as it is mounted at an angle so that it can lift the panel rather than pushing outwards it will be fine. With a larger panel I would recommend two actuators in parallel, one on each end, which will give the panel much better support. I would have done this myself but there is no space thanks to a bathroom roof light. The panel flexes a bit on raising and lowering, and in even moderate wind I set the panel down flat. I would be much happier that it was being properly supported if I had the space for an actuator on each end. Good luck with the project :)
@zodiacal20
@zodiacal20 Год назад
Hi may I ask about the remote its already setup to be use or its need program?
@WoollyWanderers
@WoollyWanderers Год назад
Hi, the remote control comes paired to the actuator, it's on the same eBay listing: www.ebay.co.uk/itm/124219350197
@muspherebrah4652
@muspherebrah4652 Год назад
Sir is it good for outdoor use for rain or shine use
@WoollyWanderers
@WoollyWanderers Год назад
Hi, yes the system has been on the roof of the motorhome for more than 18 months now in all conditions, driven through France, Spain and Morocco and works really well.
@JohnDerrick-cc4yd
@JohnDerrick-cc4yd 9 месяцев назад
What size/stroke/newton actuator is it? Thanks
@WoollyWanderers
@WoollyWanderers 9 месяцев назад
Hi, if I remember correctly the one I bought was 1500N with a stroke of 250mm but obviously the length and stroke are dependent on the width of the panel you want to lift and the angle you want to lift it to. Thanks for asking :)
@JohnDerrick-cc4yd
@JohnDerrick-cc4yd 9 месяцев назад
@WoollyWanderers thanks, I'm planning 3x100w panels bolted together side by side lifting vertically using two motors and one controller (so they sync) thus will provide more stability in a bit if wind. The Controller is 10a so should cope with two on same outlet with Amps to spare. Just trying to work it all out
@WoollyWanderers
@WoollyWanderers 9 месяцев назад
@@JohnDerrick-cc4yd I would be happier if there was space for an actuator at each end of the panel John because as it is the panel flexes a bit and I tend to retract it in anything but light winds. With two motors it would be rock solid. Good luck with the project :)
@paulvos3676
@paulvos3676 2 года назад
I have buy a 20 inch actuator for on my sprinter van. I hope its strong to lift 2x 400 wp panels
@WoollyWanderers
@WoollyWanderers 2 года назад
When I bought the actuator I measured the length and the stroke required but I had no idea what force would be needed. The one I bought was rated at 1500N and the listing said "Load Capacity 330 lbs" which sounded enough. The eBay listing is here: www.ebay.co.uk/itm/124219350197
@freebirdgliding
@freebirdgliding 2 года назад
How many watt hours is it using to go up and down or per day?
@WoollyWanderers
@WoollyWanderers 2 года назад
The motor consumes max 5A at 12v so 60 watts maximum It takes 45 seconds to extend and 45 seconds to retract 1 minute 30 per day or 1.5 Wh / 0.125Ah A minuscule cost considering the 30% improvement in performance of the 175w panel when tilted and pointed south over the course of a day.
Год назад
what size linear motor did you use?
@WoollyWanderers
@WoollyWanderers Год назад
Hi, thanks for asking. The one I bought is 1500N and 250mm stroke length. The size of the panel will dictate stroke length.
@darottibruno
@darottibruno 3 месяца назад
And the angel of the bracket?
@KeithOlbermannn
@KeithOlbermannn 2 года назад
What was the stroke length for the actuator?
@WoollyWanderers
@WoollyWanderers 2 года назад
Hi. I bought the one with a retracted length of 370mm and a stroke length of 250mm. Of course the width of the panel is important, the 175w Renogy panel I used is 668mmm wide. I wanted to be able to lift the panel to at least 60 degrees, as I spend winters here in Spain where the sun is low in the sky. As it happens it lifts to about 70 degrees. Thanks for watching :)
@lanzaop
@lanzaop 5 месяцев назад
And what is the size of the solar panel? Thank you!
@michelbrunet8652
@michelbrunet8652 7 месяцев назад
Bonjour Monsieur , C'est pas mâle , mais pour plus de duré dans le temps , le vérin serais mieux dans l'autre sens pour la pluie dans la tige du vérin et une petite protection du moteur Cordialement Mick
@WoollyWanderers
@WoollyWanderers 7 месяцев назад
Salut Mick. Je suis d'accord, malheureusement je n'ai pas cette option car le dégagement pour le moteur est limité. Je devrais utiliser une section de caisson en aluminium plus large pour le cadre. Cependant, il existe depuis deux ans sans problème et est classé IP66 - bien que IP66 chinois :)
@harryharry8384
@harryharry8384 2 года назад
needs to go to 90 degrees for winter sun.....
@WoollyWanderers
@WoollyWanderers 2 года назад
60 degrees or so for me in the north of England, or about 70 in Spain. the sun doesn't sit on the horizon all day even in winter. www.leadingedgepower.com/support/help-with-solar-panels/solar-panels-and-sun-angles.html
@lawrencewiddis2447
@lawrencewiddis2447 27 дней назад
Buy a couple more panels and skip this complex setup IMO.
@WoollyWanderers
@WoollyWanderers 27 дней назад
More panels is not an option, I have 665w of panels up there already and no more available roof space
@jackoneil3933
@jackoneil3933 Год назад
Cool Thanks! I just sent this to my friend Andy at Off-Grid Garage in Australia. ru-vid.com/video/%D0%B2%D0%B8%D0%B4%D0%B5%D0%BE-9l-1HrYzk6M.html for a new east-west installation he's installing. For home rather than mobile installations. Would it be worth raising the hinges a few inches so when fully retracted the panel is angled rather than flat to catch a lower sun angle from that direction?
@WoollyWanderers
@WoollyWanderers Год назад
In a home installation yes, but in a mobile environment I want the panel fully level while travelling and I'm not always able to park facing roughly south so slightly tilted might leave me at a disadvantage. Subbed to your friend's channel, thanks :)
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